DALGAKIRAN Dryair DK, Instruction Manual

Page 1: ...Instructions Manual Dryair DK REFRIGERATED TYPE COMPRESSED AIR DRYERS Dryair DK10 Dryair DK260 Rev No 4...

Page 2: ...Dryair DK REFRIGERATED TYPE COMPRESSED AIR DRYERS Dryair DK10 Dryair DK260 www dalgakiran com...

Page 3: ...t Air Dryer Type DryAir DK10 to DryAir DK260 Trade Mark Mikropor Refrigerant Air Dryer Serial No 0113MA00001 to 5214MA99999 Which this declaration relates are in conformity with the provisions of the...

Page 4: ...Before operating 1 1 5 Maintenance by an engineer 1 1 6 Maintenance by the user 1 2 Introduction to the DryAir DK dryer 2 3 Operation 4 4 Technical specifications 7 5 Diagrams 10 6 General Arrangemen...

Page 5: ...he following instructions need to be emphasized 1 Only authorized trained and skilled engineers should install the compressed air dryer 2 Safety devices protecting covers or insulation in the dryers n...

Page 6: ...e evaporation pressure steady and thus the refrigerant temperature in the heat exchanger a by pass valve is injecting hot gaseous refrigerant in the circuit On certain dryers an automatic expansion va...

Page 7: ...have migrated into the circuit during assembly e Water cooled dryers have a safety high pressure switch In case of cooling water failure the safety switch stops the dryer When the safety switch has t...

Page 8: ...ther with other dryers which have higher pressure drop without getting the confirmation from our technical team 3 1 Operation A Control panels The control panel of the dryer includes the following ele...

Page 9: ...Y to allow a preheating period of minimum 4 hours before starting again to avoid any compressed air flow during preheating 3 2 During Operation Regularly check the digital temperature controller ESD3...

Page 10: ...Dryair DK REFRIGERATED TYPE COMPRESSED AIR DRYERS Technical Specifications Diagrams...

Page 11: ...DK10 Dryair DK20 Dryair DK30 Dryair DK40 Dryair DK50 Dryair DK60 Dryair DK70 Dryair DK80 Dryair DK90 Dryair DK100 Dryair DK110 Dryair DK120 Dryair DK130 Dryair DK140 Dryair DK150 Dryair DK160 Dryair...

Page 12: ...UIT 1 Compressor 2 Fan 3 Condenser 4 Fan switch 5 High pressure switch 6 Filter dryer 7 Expansion valve 8 Air Refrigerant exchanger 9 Hot gas by pass valve D 1 M REFRIGERANT GAS FLOW COMPRESSED AIR FL...

Page 13: ...ressure switch 6 Liquit recevier 7 Filter dryer 8 Expansion valve 9 Air Refrigerant exchanger 10 Low pressure switch 11 Suction acumulator 12 Hot gas by pass valve 10 C IMPORTANT NOTICE E Timer is not...

Page 14: ...tart capacitor K01 Compressor start relay S01 On off button S10 Fan pressure switch S16 Filter service contact M01 Compressor motor M10 Fan motor P Compressor motor overload protector HP indicates hig...

Page 15: ...supply A40 1 Start capacitor K01 Compressor start relay S01 On off button S10 Fan pressure switch S12 High pressure safety switch S16 Filter service contact M01 Compressor motor M10 Fan motor P Compr...

Page 16: ...or A40 1 Start capacitor A40 2 Run capacitor K01 Compressor start relay S01 On off button S10 Fan pressure switch S12 High pressure safety switch S16 Filter service contact M01 Compressor motor M10 Fa...

Page 17: ...1 Compressor start relay A50 Fan motor capacitor S01 On off button S10 Fan pressure switch S12 High pressure safety switch S16 Filter service contact M01 Compressor motor M10 Fan motor P Compressor mo...

Page 18: ...sensor PT100 PT3 Low pressure line sensor PT100 PT4 High pressure line sensor PT100 PT5 Ambient temperature sensor PT100 PT6 Condenser outlet temperature sensor PT100 S2 Limit switch S3 Emergency but...

Page 19: ...K 150 FLA 11 A 2 19 Kw Dryair DK 160 FLA 15 A 2 9 Kw Dryair DK 170 FLA 10 A 3 49 Kw Dryair DK 180 FLA 10 A 3 9 Kw Dryair DK 190 FLA 10 A 4 57 Kw Dryair DK 140 FLA 0 50 A 0 18 Kw Dryair DK 150 FLA 0 50...

Page 20: ...ssor P2 Compressor thermal protection P10 Overload protector of fan motor PT1 Inlet air temperature sensor PT100 PT2 Heat exchanger temperature sensor PT100 PT3 Low pressure line sensor PT100 PT4 High...

Page 21: ...rminal block ELECTRICAL SPECIFICATIONS COMPRESSOR UN 400V 3 50 FAN MOTOR UN 400V 3 50 Dryair DK 200 FLA 28 A 5 63 Kw Dryair DK 210 FLA 34 A 6 79 Kw Dryair DK 220 FLA 41 A 9 Kw Dryair DK 200 FLA 2 63 A...

Page 22: ...sensor PT100 PT4 High pressure line sensor PT100 PT5 Ambient temperature sensor PT100 PT6 Condenser outlet temperature sensor PT100 S2 Limit switch S3 Emergency button S5 Remote control start button...

Page 23: ...tector of fan motor 2 P11 Overload protector of fan motor 3 Q1 Compressor contactor Q10 Fan contactor 1 Q11 Fan contactor 2 Q12 Fan contactor 3 X1 Main supply connection terminal block ELECTRICAL SPEC...

Page 24: ...or PT100 PT3 Low pressure line sensor PT100 PT4 High pressure line sensor PT100 PT5 Ambient temperature sensor PT100 PT6 Condenser outlet temperature sensor PT100 S2 Limit switch S3 Emergency button S...

Page 25: ...P11 Overload protector of fan motor 2 Q1 Compressor contactor 1 Q2 Compressor contactor 2 Q10 Fan contactor 1 Q11 Fan contactor 2 X1 Main supply connection terminal block ELECTRICAL SPECIFICATIONS CO...

Page 26: ...re line sensor PT100 PT4 High pressure line sensor PT100 PT5 Ambient temperature sensor PT100 PT6 Condenser outlet temperature sensor PT100 S2 Limit switch S3 Emergency button S5 Remote control start...

Page 27: ...rotector of fan motor 1 P11 Overload protector of fan motor 2 P12 Overload protector of fan motor 3 Q1 Compressor contactor 1 Q2 Compressor contactor 2 Q10 Fan contactor 1 Q11 Fan contactor 2 Q12 Fan...

Page 28: ...Dryair DK REFRIGERATED TYPE COMPRESSED AIR DRYERS General Arrengements Main Settings Spare Parts Drawings...

Page 29: ...t Included 413 413 413 473 473 473 553 553 553 678 678 948 948 948 948 1163 1163 1397 1397 1467 1467 2188 2188 2697 2697 2550 363 363 363 453 453 453 503 503 503 648 648 728 728 798 798 778 778 847 84...

Page 30: ...AUGE EVEREL B4 MASK N A POWERFLOW 520 02 487 POWERFLOW 740 02 454 1 2 x 3 8 3 4 GKO150X Y 3 4 MKO150X Y CAJ 4461Y TECUMSEH MK 70 ELCO 25 40 1286 254 34 275 DANFOSS DML 032S CMH 360 SPORLAN FBJ 1 2 C P...

Page 31: ...RDG S 5 10 5 LT DANFOSS KP 5 ALCO B5A WILSPEC DWFK 12 9 BAR N A N A N A CEWAL GAUGE POWERFLOW 520 02 487 POWERFLOW 740 02 454 1 2 x 3 8 2 GKO 1210 MY MX 2 MKO 1210 MY MX Dryrair DK80 Dryrair DK90 Dry...

Page 32: ...2 470 x 2 DANFOSS DML 305 S RACF600 x 2 DANFOSS TEN5 ORIFICE NO 3 CPC22 LTG S 4 35 4LT RDG S 10 16 10 LT WILSPEC DBK 25 BAR WILSPEC DWFK 12 9 BAR WILSPEC DWFK 1 DANFOSS KP 77 ELIMKO E 687 N A N A SIE...

Page 33: ...9 BAR WILSPEC DWFK 1 N A ELIMKO E 687 N A N A SIEMENS 3SB32 01 1HR20 POWERFLOW 520 02 487 POWERFLOW 740 02 910 DN150 FLANGE ZR160 KCE TFD 455 x 2 MK180 MK190 ZIEHL ABEGG 153056 x4 500 x 4 530 x 4 MRP...

Page 34: ...ir DK30 363 100 130 DRAIN 29 4 413 129 5 117 71 7 477 9 556 8 480 2 CONNECTION CABLE AIR INLET G 1 2 AIR OUTLET G 1 2 260 51 5 51 5 13 387 13 M8x4 FRONT VIEW RIGHT VIEW LEFT VIEW TOP VIEW BOTTOM VIEW...

Page 35: ...0 31 453 29 3 100 100 831 8 694 1 77 5 80 5129 6 82 473 725 G 3 4 G 3 4 350 51 5 51 5 447 13 13 M8x4 AIR OUTLET AIR INLE T CABLE CONNECTION TOP VIEW BACK VIEW FRONT VIEW LEFT VIEW RIGHT VIEW DRAIN BOT...

Page 36: ...6 100 150 100 5 121 8 G 1 1 2 G 1 1 2 400 51 5 51 5 12 3 528 5 12 3 553 503 29 5 TOP VIEW LEFT VIEW TOP VIEW RIGHT VIEW DRAIN AIR OUTLET AIR INLE T CONNECTION CABL E BACK VIEW FRONT VIEW Dryair DK70 D...

Page 37: ...3 BOTTOM VIEW FRONT VIEW RIGHT VIEW 678 648 400 124 564 8 56 6 1 1 5 x 4 29 45 246 2 103 4 198 6 152 7 AIR OUTLET G 2 AIR INLET G 2 171 83 8 DRAIN G 1 2 807 7 SUPPLY CABLE GLAND 1157 3 BACK VIEW TOP V...

Page 38: ...0 Dryair DK130 14x4 728 1369 3 410 269 269 39 650 39 BOTTOM VIEW FRONT VIEW BACK VIEW RIGHT VIEW TOP VIEW CONTROL PANEL 34 948 198 9 152 7 AIR OUTLET G 2 AIR INLET G 2 350 2 932 83 177 3 DRAIN SUPPLY...

Page 39: ...Dryair DK150 AIR INLET 14x4 798 1459 948 198 9 305 6 1018 1 262 5 177 3 83 G 3 G 3 410 269 269 39 720 39 ESD3 AIR OUTLET ELECTRICAL CABINET DRAIN LEFT VIEW RIGHT VIEW FRONT VIEW BACK VIEW TOP VIEW BO...

Page 40: ...92 3 177 5 83 243 8 275 2 G 3 G 3 540 311 5 311 5 700 39 39 M8x4 81 5 500 500 81 5 81 5 615 81 5 TOP VIEW BOTTOM VIEW LEFT VIEW FRONT VIEW RIGHT VIEW ESD3 DRAIN 3 8 AIR OUTLET AIR INLET BACK VIEW CABL...

Page 41: ...air DK190 117 2 177 2 847 1397 311 9 102 5 DN100 FLANGE M8x8 153 5 540 153 5 323 5 750 323 5 54 3 644 2 644 2 83 5 54 3 680 83 5 109 2 381 9 451 9 521 9 262 316 1018 273 478 LEFT VIEW FRONT VIEW RIGHT...

Page 42: ...IEW BOTTOM VIEW TOP VIEW LEFT VIEW DN100 FLANGE AIR OUTLET AIR INLET DRAIN CABLE CONNECTION Dryair DK200 Dryair DK210 1 7 x 4 105 9 874 7 101 2 101 1 632 5 101 1 632 5 101 0 315 5 465 4 500 2 272 5 11...

Page 43: ...88 1062 0 101 8 900 0 184 1 900 0 101 8 93 7 874 7 93 6 1153 1 272 5 498 4 454 4 316 0 108 8 951 0 55 5 55 5 55 5 2076 6 55 5 447 1 517 1 587 1 657 1 312 5 130 0 102 8 LEFT VIEW FRONT VIEW RIGHT VIEW...

Page 44: ...0 FLANGE Dryair DK 250 1425 7 1 7 1153 2 289 5 605 5 201 3 447 517 587 657 104 3 2697 897 1974 786 2586 128 75 BACK VIEW LEFT VIEW RIGHT VIEW DRAIN AIR OUTLET TOP VIEW FRONT VIEW BOTTOM VIEW AIR INLET...

Page 45: ...SD3 2100 1550 1 7 1203 6 832 1481 4 1153 3 719 71 201 8 2550 447 517 587 657 104 3 1436 2436 BACK VIEW LEFT VIEW RIGHT VIEW DRAIN AIR OUTLET TOP VIEW BOTTOM VIEW DN200 FLANGE Dryair DK260 41 FRONT VIE...

Page 46: ...main components locatad into dryer identified with labels as listed here under CAUTION Due to manufacture design some components out of the list are not installed into the dryer 10 COMPONENTS LOCATION...

Page 47: ...enser fins or clogged water condenser Possible high crankcase temperature Possible loss of phase Possible low voltage causing overload trip Possible failed compressor Clear fins or water condenser of...

Page 48: ...efrigerant will cause improper functioning A qualified refrigeration specialist should perform the necessary repairs or factory should be contacted if the unit is in warranty To check if the compresso...

Page 49: ...oom should guarantee a low enough ambient temperature The clogged fins in the condenser will restrict the air passage and reduce the refrigeration capacity causing high temperature in the evaporator F...

Page 50: ...tional automatic drain carry a 90 day warranty This warranty will apply to equipment installed operated and maintained in accordance with the procedures and recommendations as outlined in the owner s...