Damalini Easy-Laser E420, Manual

Page 1: ...MANUAL English 05 0629 Revision 2 0 System version 6 0 E420 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

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Page 3: ...ring units 9 Calculator 10 Measurement file handling 11 Save file 11 File manager 11 Open file as template 12 Copy file to USB memory 12 Barcode 12 Print file Optional 13 Control panel 14 Filter 14 Unit and resolution 15 Date and time 15 Language 16 User 16 Backlight 16 System update 18 License 19 Bluetooth set up 20 CHOOSE PROGRAM 23 Preparations 23 www GlobalTestSupply com Find Quality Products ...

Page 4: ... 32 Enter distances 34 Measure using Easy Turn 35 Measure using 9 12 3 36 Result and adjust 37 Live values 38 Thermal compensation 40 Tolerance 41 SOFTFOOT 43 VERTICAL 45 Preparations 45 Measure 46 Result 47 Adjust machine 48 TECHNICAL DATA 49 Display unit E53 50 Measuring units 51 INDEX 53 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 5: ...onditions 1 this device may not cause harmful interference 2 this device must accept any interference received including interference that may cause undesired operation Disposal of old electrical and electronic equipment Applicable through out the European Union and other European countries with separate col lection programs This symbol found on product or on its packing indicates that this prod u...

Page 6: ... Note Before delivery of the product for warranty repair it is the responsibility of the buyer to backup all data Data recovery is not included in the warranty service and Dama lini is not responsible for data that may be lost or damaged during transit or repair Lithium Ion battery limited warranty Lithium ion batteries inevitably lose power during their lifetimes depending on usage temperatures a...

Page 7: ...ill quickly assist you if your measurement system need to be repaired or when it is time for calibration Our main Service centre is located in Sweden There are several local Service centres that are certified to carry out limited service and repair Contact your local Service centre first before sending your equipment for service or repair All Service centres are listed on our web site under Servic...

Page 8: ...atible with previous analogue units from the D series You can however continue to use previous brackets Disclaimer Damalini AB and our authorized dealers will take no responsibility for damage to machines and plant as a result of the use of Easy Laser measurement and alignment systems Copyright Damalini 2013 We might change and correct the manual in later issues without further information Changes...

Page 9: ...ve window for example file man ager and return to previous view On Off When you select sleep mode the Display unit goes into a low power mode When in sleep mode the Display unit restores itself quickly In sleep mode the yellow LED light is flashing Cancel Shut down Sleep mode Note Shut down the system completely when not using it for a long time The system con sumes power also in sleep mode www Gl...

Page 10: ... buttons change depending on which view is currently displayed on screen Below is a list of the most common icons Back to previous view Press and hold to leave current program Back There is no previous view Leave the current program More Contains a submenu with general functions such as Control panel and Save file Submenus The icons formed as an arrow contain a submenu Use the navigation buttons t...

Page 11: ...the detector Go to Control panel to rotate coordinates Display unit charging Indicating that a power adaptor is plugged in Hourglass The Display unit is in the middle of a task Measurement progress Time is depending on which filter you have selected Selected filter Peripheral Indicates that a peripheral device is plugged in such as a projector Not available for E420 Bluetooth Indicates that the Bl...

Page 12: ...nt file handling on page 11 LED lights Battery While the battery is charging the LED light will be flashing green Red flashing once Battery empty Red flashing twice Battery needs charging Green flashing three times Good Green fixed light Battery full Information light Blue flashing light Searching for Bluetooth connection Blue fixed light Bluetooth connection is established Green flashing light Th...

Page 13: ...o 50ºC Charge the Display unit within the temperature range of 0ºC to 40ºC Note If you shut the Display unit off while charging it will charge faster Power adaptor With the power adaptor plugged in you can keep on working Charge measuring units Use the splitter charge cable to charge the units You can plug in the detectors via the splitter cable to the Display unit or to the standard power adaptor...

Page 14: ...erter The unit converter is found on the Start view and Control panel 1 Select and to open Unit converter 2 Select a category Move using the navigation buttons up and down 3 Press navigation button right The result column is activated 4 Select a unit to convert from 5 Enter an amount The other units are recalculated In the example below one inch is selected Select category Select unit and amount w...

Page 15: ...gram the file was saved Press to open a measurement file Function buttons Back to previous view Open file as template on page 12 Print file Optional on page 13 Sort files alphabetically Sort files by measurement program Sort by time Show all files Show only xml files Show only pdf files Show only jpg files Copy file to USB memory on page 12 Delete files Delete all displayed files or only selected ...

Page 16: ...ed in the folder Damalini archive Barcode Save file with barcode The barcode scanner is not included in all systems The first time you measure a machine you stick a barcode on the machine and save the measurement together with the scanned barcode Next time you align the same machine all you need to do is scan the barcode and all machine data is read 1 Scan the barcode on the machine 2 Enter a file...

Page 17: ... a Shaft program you need to open a saved measurement before you can print a report 2 Connect the thermal printer and select and 3 The progress is displayed on the status bar Printing report on thermal printer Printing performed OK Printing problem www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 18: ... depending on which filter you have selected Select filter Use as short a time as possible that still produces acceptable stability during the measurement Default is set to 1 Normally you will use a filter value of 1 3 If you set the filter type to 0 no filter will be used Use the numerical buttons 3 6 and 9 to set the filter In the Filter view but also when you are using a measuring program Note ...

Page 19: ...t to use Default is set to 0 01 mm 0 4 mil The selected unit is shown on the Status bar Note It is possible to select 0 0001mm only in the E940 system For E420 only 0 01mm is possible Date and time Select to open the Date and Time view Set the date and time Default is set to Central European Time CET Date and time view www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply...

Page 20: ...cklight view Use the navigation buttons to move between the fields Press to save changes When backlight is off the left LED signal will flash to indicate that the Display unit is still on Backlight level Adjust the backlight to make it easier to read in bright sunlight Remember however that a high contrast consume more battery power Default is set to 50 Reduce after Set time before backlight reduc...

Page 21: ...me before automatic sleep mode Use the navigation buttons to select Press OK to save changes See also On Off on page 5 Information Select to display the information regarding serial number and version of the equipment Information view www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 22: ... screen turns black for up to one minute When the main menu is displayed it can freeze no response when you press buttons If this happens press the On Off button for at least 15 seconds to restart the Display unit Font package Some of the early E series systems was not installed with Unicode fonts To install the latest system updates you need to install the font package with Unicode fonts Check if...

Page 23: ...pdate file 3 Save the file to the root of the file system to a USB memory stick or directly to the Display unit Save file on USB 1 Save the downloaded license file to a USB memory stick 2 Insert the USB memory stick in the Display unit 3 Select and to display the License view 4 Select to search for licenses 5 Press to import license www GlobalTestSupply com Find Quality Products Online at sales Gl...

Page 24: ...onnected when you start a measurement program 5 Press to save changes and to leave the Bluetooth view 6 Enter a measurement program The Display unit will connect to the selected units While connecting the left LED indicator is flashing with a blue light which will turn to a fixed blue light once connected 7 An icon on the status bar will indicate how many Bluetooth units are connected Function but...

Page 25: ...s are set to 5 Enter a measuring program The Display unit will connect to the selected unit This may take a couple of minutes Note Remove Bluetooth unit from the Measuring unit before putting the equipment in the carrying case If attached it will discharge the Measuring unit Bluetooth information This device contains FCC ID PVH0925 IC 5325A 0925 This device complies with Part 15 of the FCC Rules O...

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Page 27: ... that the foundation of the machine is stable Check for play and clearance in the bearing Vertical For alignment of vertically mounted machines 9 12 3 Measuring positions are registered at positions 9 12 3 o clock EasyTurn Measuring positions are registered within 40º Horizontal For alignment of horizontal machines Values Shows live readings from S and M units Softfoot Check to ensure that the mac...

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Page 29: ...nt report on thermal printer optional equipment Set current value to zero Half displayed value Return to absolute value Only available after zeroing or halving Choose how to display values Use left and right navigation button to switch between two or more detectors when only one target is displayed Live vertical values Serial number Tolerance area Current range Detector or Measuring unit Registere...

Page 30: ...ange the tolerance 3 Press OK Live values and marking displayed in green when within tolerance Live values displayed in red when outside tolerance Zoom 1 Select and to zoom 2 Select a zoom factor between 1 5 Use navi gation buttons to increase or decrease zoom factor 3 Press OK Default view Zoom factor is set to 3 www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 31: ...line of the PSD moves halfway towards the laser line Zero set value Select to zero set displayed value Zero line of the PSD moves to the laser line Absolute value Select to return to the absolute value Zero line of the PSD returns to the PSD centre Live values colours Red when outside tolerance Green when within tolerance Live values are yellow Loss of signal laser beam interrupted for example www...

Page 32: ...rding will start and you can follow the progress on screen Icon indicates that values are being recorded Views You can decide how to display the current values As default a target and a table is displayed but you can choose to show only target for example Select to display the different layout options see image below Note Use left and right navigation button to switch between two or more detectors...

Page 33: ...et base of the S unit The S unit s reading shall correspond to the move ment within 1 1mil 1digit 0 01mm 1 digit Note The shim must be exactly 1 mm In this example it is only the M unit that is checked Select to show both targets Zero set value Precision check 1 Fasten one unit in a machine tool 2 Select to zero set value 3 Move the units a known distance is to use the move ment of a machine tool ...

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Page 35: ... 3 o clock The inclinometers are not used Measure using 9 12 3 on page 36 Note Measurements made with older versions of the Horizontal program are opened with the older version of the program For information regarding the previous program ver sion please see corresponding manual Work flow Measure 1 Mount units 2 Enter distances 3 Rough alignment Preparations Adjust Result Live 9 o clock Live 12 o ...

Page 36: ...rging cable Hook for the chain Chain tension knob Locking knob You need to place the measuring units with an offset see image On Off button Bluetooth The Display unit and the measuring units are equipped with Bluetooth wireless technology which makes it possible for the Display unit to receive data without using cables For more information see Bluetooth set up on page 20 www GlobalTestSupply com F...

Page 37: ...d or move the detectors on the rods 2 Turn the shafts 180º Make a mark on the rods or machine halfway between the laser line and centre of both targets 3 Adjust the laser beams half way to the centre of targets Use the adjustment knobs and or move the detectors on the rods 4 Adjust the movable machine un til the laser beam hits the centre of both targets 5 Turn the shafts 180º Check if both laser ...

Page 38: ...feetpair one and feetpair two Coupling diameter Optional select to activate field 4 5 Function buttons Leave program See Control panel on page 14 See Thermal compensation on page 40 Diameter Select to enter coupling diameter This is necessary if you want the result based on the gap of the coupling instead of angle Add a feet pair Continue to Measure view www GlobalTestSupply com Find Quality Produ...

Page 39: ...tion The first position is automatically set to zero A red marking is displayed 3 Turn shafts outside of the red 20º marking 4 Press to register second position 5 Turn shafts outside of the red markings 6 Press to register third position The Result and adjust view displayed Function buttons Back Measure previous position or back to Distance view See Control panel on page 14 Switch to the EasyTurn ...

Page 40: ...ro 5 Turn shafts to 12 o clock 6 Press to register second position 7 Turn shafts to 3 o clock 8 Press to register third position The Result and adjust view is displayed See Result and adjust on page 37 Function buttons Back Measure previous position or back to Distance view See Control panel on page 14 Switch to the EasyTurn method Switch to the 9 12 3 method Switch to the Horizontal Multipoint me...

Page 41: ...ts the target and how the measuring units are positioned Print report on thermal printer optional equipment Available when you open a saved measurement Edit distances Press OK to confirm changes The result is recalculated Toggle button Show hide Position indicator See Position indicator on page 39 See Live values on page 38 Toggle button Switch between to show gap and show angular error per 100 mm...

Page 42: ...l This is measured at the coupling centres In this example a positive offset is shown Angular misalignment The centre lines of two axis are not parallel In this example a negative angle is shown Offset and angular misalignment Misalignment is often a combination of both offset and angular misalignment Show live values for EasyTurnTM The inclinometer can be used to show live values at all angles Sh...

Page 43: ... o clock Select to show the Position indicator Position indicator Function buttons Toggle button Show hide position indicator manually Toggle button Select to display the position indicator automati cally when you move the measuring units Save You can save a measurement and open it later to continue to measure When you save the measurement again it will not overwrite the earlier version See Measur...

Page 44: ...be necessary to place the cold machine a bit lower to allow thermal growth In this exam ple we set 5mm as vertical compensation both offset and angle 1 Before thermal compensation 2 Set thermal compensation 3 Thermal compensation set When you have set thermal compensation and return to the result view the values have changed When the machine becomes warm the thermal growth will make it perfectly a...

Page 45: ...lerance Delete user defined tolerance Add new tolerance You can add your own user defined tolerance 1 Select the row Add new tolerance Press 2 Enter name and tolerance 3 Press The new tolerance is added to the list Tolerance in result views The tolerances are clearly displayed in the result views Green within tolerance Red not within tolerance www GlobalTestSupply com Find Quality Products Online ...

Page 46: ... 4000 5000 0 5 0 01 1 5 0 03 5000 6000 0 5 0 01 1 5 0 03 Angular misalignment Excellent Acceptable rpm mils mm 100mm mils mm 100mm 0000 1000 0 6 0 06 1 0 0 10 1000 2000 0 5 0 05 0 8 0 08 2000 3000 0 4 0 04 0 7 0 07 3000 4000 0 3 0 03 0 6 0 06 4000 5000 0 2 0 02 0 5 0 05 5000 6000 0 1 0 01 0 4 0 04 The higher the rpm of a machinery is the tighter the tolerance must be The acceptable tolerance is us...

Page 47: ...Select to continue Start Softfoot from Horizontal program 1 Select and to open Horizontal program 2 Enter distances Confirm each distance with OK To perform a Softfoot check you need to enter distances between the feet pairs The measure view is displayed 3 Select Softfoot is only available before you have registered any measure ment points Function buttons Leave program See Control panel on page 1...

Page 48: ...Arrow indicating that the machine is tilting in this direction Measure Loosen and retighten bolt before register value Note If the largest movement is opposite from the smallest it is not a conventional softfoot and you will be asked to check the foundation Function buttons Leave Softfoot See Control panel on page 14 Save Only available when you have started Softfoot from the main menu Zero value ...

Page 49: ...achine data is read See Measurement file handling on page 11 Function buttons Leave program See Control panel on page 14 Select to enter diameter of coupling Forward to measure view 1 Distance between S unit and M unit Measure between the rods Mandatory 2 Distance between S unit and centre of coupling Mandatory 3 Number of bolts 4 6 or 8 bolts 4 Bolt circle diameter centre of the bolts 5 Coupling ...

Page 50: ... o clock 4 Press to register position 5 Turn units to position 3 o clock 6 Press to register position Measurement result is displayed Circle indicates where to position the S unit Edge warning Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning The measuring units at 12 o clock Arrows indicates li...

Page 51: ...how target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned Print report on thermal printer optional equipment Only avail able when you open a saved measurement Adjust distances Press to confirm changes The result is recalculated Toggle button Switch between showing live values in the direction 9 3 or 6 12 See Shim result view on page 48 To...

Page 52: ...bolt is low and need shimming 3 Select to return to Result view Note If you shim the machine remeasure from position 9 o clock to update all measurement values Adjust machine 1 Compare the offset and angular error to the tolerance demands 2 If the angular error need to be adjusted please shim the machine first then adjust the offset 3 Tighten the bolts and remeasure www GlobalTestSupply com Find Q...

Page 53: ...tape 3 m 1 Power adapter 100 240 V AC 1 DC split cable for charging 1 DC to USB adapter for charging 1 Quick reference manual 1 USB memory with manuals and EasyLink PC software 1 CD with documentation 1 Carrying case System Relative humidity 10 95 Weight complete system 6 3 kg 13 9 lbs Carrying case WxHxD 500x415x170 mm 19 7 x16 3 x6 7 49 www GlobalTestSupply com Find Quality Products Online at sa...

Page 54: ... Internal memory 2000 measurements can be saved Help functions Calculator Converter Environmental protection IP Class 65 Housing material PC ABS TPE Dimensions WxHxD 250x175x63 mm 9 8x6 9x2 5 Weight without batteries 910 g 2 0 lbs Cables Charging cable splitter Length 1 m 39 4 Brackets etc Shaft brackets Type V fixture for chain width 18 mm 0 7 Shaft diameters 20 450 mm 0 8 17 7 Material anodised ...

Page 55: ...it Measurement range Up to 3 m 10 feet Type of laser Diode laser Laser wavelength 635 670 nm Laser safety class Class 2 Laser output power 1 mW Electronic Inclinometers 0 1º resolution Thermal sensors 20 60 C Environmental protection IP Class 65 Temperature range 10 50 C Housing material Anodized aluminium ABS plastics Dimensions WxHxD 69 0x61 5x41 5 mm 2 72 x2 42 x1 63 Weight 176 g 6 2 oz Note Se...

Page 56: ...52 Technical Data www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 57: ... Manuals as PDF 3 Measuring unit 51 Metric unit 16 M unit 32 O On Off 5 P PDF 12 Personal settings 15 Position indicator 37 39 Print 14 Projector 7 R Resolution 16 Rotate coordinates 7 Rough alignment 33 S Screen dump 8 Service centre 3 Settings 15 Sleep mode 5 Softfoot 43 Status bar 7 Submenu 6 S unit 32 T Template 13 Time and date 16 Tolerance 41 25 U Unicode 19 Unit 16 Update system 19 Upgrade ...

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