DANA TM4 SUMO MD MV, Installation Manual

Page 1: ...Installation Guide TG 0057_19 TM4 SUMO HD CO300 A1_A2_A2 5 Installation Guide SUMO HD Product Motor Control Unit MCU Versions CO300 A1 A2 A2 5...

Page 2: ...TM4 inc 2013 2020 Page 2 of 42 2020 11 20 Product information Product series TM4 SUMO HD Model numbers CO300 A1 CO300 A2 CO300 A2 5 Document information Reference TG 0057 TM4 CO300 A1_A2_A2 5 Installa...

Page 3: ...sing separate brackets to support MCU and motor 13 4 2 2 Respecting the physical integrity of the MCU 13 4 2 3 Protecting the casing from external loads 13 4 2 4 Correctly positioning the MCU 13 4 3 S...

Page 4: ...nstallation Guide Dana TM4 inc 2013 2020 Page 4 of 42 2020 11 20 4 6 Software installation 40 4 6 1 Selecting communication protocol type 40 4 6 2 CAN protocol and TM4 ODIN 40 4 6 3 Embedded software...

Page 5: ...ecifications 30 Table 8 HVIL and EmergencyStop Absolute maximum rating 31 Table 9 High voltage battery Recommended fuse sizing 35 Table 10 CO300 model number vs internal common mode capacitor type 35...

Page 6: ...19 Figure 7 Grounding point 24 Figure 8 Phase cable gland locations 25 Figure 9 Motor sensor interface location Base of the MCU 27 Figure 10 Front of connector 28 Figure 11 VMU ECU interface location...

Page 7: ...e TM4 SUMO HD CO300 MCU 1 2 Scope This technical guide is divided as follows Introduction general information about the product definitions and document reference information Transport and storage con...

Page 8: ...one safety warning applies to the same procedure they are grouped together in one box and identified with the appropriate safety symbol General Irritant Operational This warning symbol indicates that...

Page 9: ...ations and Maintenance Guide 1 5 TG xxxx TM4 SUMO HD System Specifications 1 2 6 Application Note TM4 SUMO Fuse and DC Cable Selection 1 7 SC 6000E 036 Kit 0076 VMU interface connector assembly instru...

Page 10: ...cts must be transported and stored in well ventilated facilities with adequate protections against dust and excessive humidity See Table 2 details of recommended conditions While the products are in t...

Page 11: ...2 Inspecting and moving the MCU 1 On receiving the MCU immediately verify that the crate is undamaged if you see signs of damage before signing for the package Inform the person delivering the packag...

Page 12: ...guide on how to install the MCU Call TM4 Customer Service if in doubt see Section 5 for contact details 4 1 1 Respecting CSC and MKC markings on interface drawings Before installing the product refer...

Page 13: ...tomization before or after installation You must not under any circumstances attempt to modify any part of the MCU as this could cause permanent damage to the MCU and injury to the user This includes...

Page 14: ...Page 14 of 42 2020 11 20 Figure 1 Position of vent on base of MCU casing Figure 2 Position of IGBT coolant overflow holes on base of MCU casing Note In case of any sign of coolant leakage from these p...

Page 15: ...M4 regarding the product must be respected Do not attempt to open or repair this product In case of damaged casing or suspected product malfunction contact TM4 Use only indicated points to secure the...

Page 16: ...0 A1_A2_A2 5 Installation Guide Dana TM4 inc 2013 2020 Page 16 of 42 2020 11 20 Figure 3 Mounting points External view of top and base of the MCU Note Mounting points can also be used as lifting point...

Page 17: ...or exceeds a pressure of 30 PSI static pressure measured at the entrance of the MCU upstream of the MCU in the circuit Ensure that the pump is adjusted accordingly The cooling agent contains ethylene...

Page 18: ...are supplied by the vehicle integrator and the cooling system setup involves fine tuning and testing at the customer site TM4 has no specific recommendations on how to achieve optimum configuration b...

Page 19: ...0 PSI Figure 5 Serial cooling system See the System Specifications 5 for more information on coolant pressure drops and rate flow management 4 4 4 Coolant inlet outlet specifications Specific hose typ...

Page 20: ...ion ASTM D3306 Type III or ASTM D6210 Type III The ethylene glycol must contain some type of active corrosion inhibitors The ethylene glycol must be diluted with de ionized water not distilled water T...

Page 21: ...ance with applicable vehicle standards and industry practices Always use appropriate insulation and protection before manipulating the product even when the product is disconnected from a high voltage...

Page 22: ...sure that cables do not touch or cross over each other Never place cables near sharp edges or on abrasive surfaces Protect cables from damage due to gravel or other environmental factors Allow for eno...

Page 23: ...r source is enabled Note Reverse sequencing is performed when removing the system from the vehicle remove the grounding strap last 4 5 4 Grounding the system The system must be securely grounded to en...

Page 24: ...3 before insertion One screw is provided for grounding purposes Table 4 Grounding strap installation First end Second end Refer to Figure 7 Vehicle chassis frame or earth ground test bench Note The lo...

Page 25: ...reparation before installation For detailed cable end preparation information see the cable end specification document for your installation 7 Note Phase cables can be up to a length of 5 m 4 5 5 2 In...

Page 26: ...Motor MCU Motor MCU A1 1 A1 9 B1 2 B1 8 C1 3 C1 7 A2 4 A2 6 B2 5 B2 5 C2 6 C2 4 A3 7 A3 3 B3 8 B3 2 C3 9 C3 1 Notes 1 If the reversed connection scenario is chosen the PhaseCableReversed parameter mus...

Page 27: ...obtain specially designed adaptors from TM4 that allow you to combine a prototype motor with an Alpha version MCU or a prototype MCU with an Alpha version motor Contact TM4 Customer Service for more...

Page 28: ...or interface pinout information The following information may be required for troubleshooting purposes Table 6 gives the mapping between the pins on the TM4 motor and the TM4 MCU Figure 10 shows the p...

Page 29: ...N ports The VMU interface is located on the left side of the MCU next to the motor sensor interface Figure 11 and has 14 pins Figure 11 VMU ECU interface location Underside of the MCU As vehicle integ...

Page 30: ...CAN1H Communication 20 22 High level of differential signal CAN1 C CAN2L Communication 20 22 Low level of differential signal CAN2 D CAN2H Communication 20 22 High level of differential signal CAN2 J...

Page 31: ...PORTANT NOTE Depending on the product model number of the TM4 inverter you are using there are two possible default factory settings either Vaux or Vaux and therefore two possible EmergencyStop scenar...

Page 32: ...is maintained at Vaux Chassis level for a minimum of 10 seconds After this period of time and as long as the MCU is kept enabled IGNITION input at Vaux level this signal will only go at high impedanc...

Page 33: ...gnal is maintained at Vaux level for a minimum of 10 seconds After this period of time and as long as the MCU is kept enabled IGNITION input at Vaux level this signal will only go at high impedance if...

Page 34: ...with your integration 4 5 8 1 Safety instructions related to connecting the high voltage battery Carefully read all safety instructions before connecting the high voltage battery WARNINGS This produc...

Page 35: ...ment varies depending on the model of CO300 you are using Table 10 CO300 model number vs internal common mode capacitor type Model number Capacitor INV HP2HV_0309 xx A1 INV HP2HV_0309 03 A2 2 1 F 20 I...

Page 36: ...INV HP2HV_0309 05 A2 5 645 5 INV HP2HV_0309 06 A1 645 5 INV HP2HV_0309 07 A1 945 5 INV HP2HV_0309 13 A1 645 5 INV HP2HV_0309 14 A1 945 5 INV HP2HV_0309 15 A1 945 5 INV HP2HV_0309 16 A2 5 945 5 The ve...

Page 37: ...integrator before installing them in the MCU Refer to the cable end specifications 12 for preparation instructions for both the negative and positive cable ends 4 5 8 7 Installing the high voltage ba...

Page 38: ...power the MCU The negative terminal of the battery must be connected to the frame of the vehicle chassis To protect the system against short circuit add a fuse in series with the positive terminal of...

Page 39: ...Guide Dana TM4 inc 2013 2020 Page 39 of 42 2020 11 20 4 5 10 CAN interface The integrator must select impedance according to the desired CAN bus terminations CAN1 is terminated see Figure 18 CAN2 is n...

Page 40: ...ormation 4 6 2 CAN protocol and TM4 ODIN The TM4 CO300HV A MCU uses the CAN protocol to send and receive messages data Although certain aspects of the protocol have default settings at the time of del...

Page 41: ...EED_OPTION in Parameters Drive CanBaudRate in TM4 ODIN 2 Save the new value with the Parameters Command DrvParameters Save command Note The system must be shut down and then restarted for the changes...

Page 42: ...e TM4 CO300HV MCU from the list 6 Click on the Apply button 7 From the TM4 ODIN menu select Tools Flash program manager Note A message is displayed asking if you want to save the current workspace bef...