Dane Technologies QuicKART 2000, Owner'S Manual

Page 1: ...ed by Dane Technologies Inc Phone 763 544 7779 7105 Northland Terrace Toll Free 1 888 544 7779 Minneapolis MN 55428 Fax 763 544 4234 www danetechnologies com Part No 970 026 Rev Date 3 1 06 T o O r d...

Page 2: ...and productivity Those goals will only be accomplished if all employees using the QuicKART are thoroughly trained in the safe operation of the QuicKART We urge all of our clients to develop and implem...

Page 3: ...nergy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a parti...

Page 4: ...red by Dane Technologies Inc Phone 763 544 7779 7105 Northland Terrace Toll Free 1 888 544 7779 Minneapolis MN 55428 Fax 763 544 4234 www danetechnologies com T o O r d e r P a r t s C a l l 1 8 8 8 7...

Page 5: ...2000 REAR VIEW 17 QuicKART 2000 SIDE VIEW 18 SYSTEM WIRING DIAGRAM 19 SYSTEM JUNCTION BOX 20 SYSTEM JUNCTION BOX DIAGNOSTIC LIGHTS 21 CART COUPLER ROLLER GUIDE ASSEMBLY 22 ATTACHING THE COLLECTION CAR...

Page 6: ...2000 4 The QuicKART is equipped with a brake which automatically engages when the machine is turned off or not in motion To avoid an accident do not leave the machine parked or unattended on slopes W...

Page 7: ...oke near batteries Do not charge batteries in an area with open flame or where there is electrical equipment that could cause an electrical arc 15 Do not lay metal objects wrenches screwdrivers etc on...

Page 8: ...nd Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 8 QuicKART 2000 LABELS T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t...

Page 9: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 9 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n...

Page 10: ...e Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 10 QuicKART 2000 LABEL LOCATIONS 500 139 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3...

Page 11: ...ce Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 11 QuicKART 2000 CART STRAP ACCESSORY T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2...

Page 12: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 12 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 13: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 13 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 14: ...the pallet use a sturdy wooden board s to create a ramp Remove all straps holding the QuicKART to the shipping pallet Insert the key and turn on the QuicKART Turn the twist grip slowly and guide the Q...

Page 15: ...as necessary Water levels should be checked monthly 2 Tires Tires are solid foam filled Check weekly for wear 3 Rear Swivel Wheel Bearing Grease every 6 months grease gun compatible If at any time the...

Page 16: ...up to ten hours on a single charge Cold weather will reduce operating time It will require eight to ten hours to fully recharge the batteries Each hand held remote control transmitter operates on a u...

Page 17: ...neapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 17 QUICKART 2000 TOP VIEW QUICKART 2000 REAR VIEW T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2...

Page 18: ...Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 18 QUICKART 2000 SIDE VIEW T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h...

Page 19: ...d Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 19 SYSTEM WIRING DIAGRAM T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t...

Page 20: ...nd Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 20 SYSTEM JUNCTION BOX T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t...

Page 21: ...mine if the problem is in the beacon post turn off the machine with the key switch unplug the cable leading to the beacon post then turn the key switch on again If the problem is in the beacon post th...

Page 22: ...ce Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 22 CART COUPLER ROLLER GUIDE ASSEMBLY T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2...

Page 23: ...rrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 23 ATTACHING THE COLLECTION CART T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6...

Page 24: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 24 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 25: ...errace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 25 QUICKART HITCHES AND YOKES T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h...

Page 26: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 26 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 27: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 27 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 28: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 28 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 29: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 29 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 30: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 30 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 31: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 31 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 32: ...lighted The charging level is most accurately shown when the QuicKART is pushing carts When the 20 capacity light starts to flash on and off it means there are approximately 4 minutes of remaining po...

Page 33: ...ing light pressure on the handlebars to the left or right similar to steering a bicycle In Remote Mode steering is controlled by guiding the lead cart in the desired direction ACCELERATION AND BRAKING...

Page 34: ...REMOTE CONTROL CONTROL PANEL BATTERY INDICATOR LIGHT SLOW SPEED PRESS TO KEEP IN MOTION PRESS TO SOUND HORN FAST SPEED PRESS TO KEEP IN MOTION STOP BUTTON PRESS EITHER BUTTON TO STOP IN EMERGENCY PRE...

Page 35: ...he control panel and the light for the selected direction will be displayed 5 To turn the power off emergency only press the emergency shut off button or turn the key counter clockwise Note Do not lea...

Page 36: ...quire the operator to hold back the lead cart at the front of the train to prevent cart separation 4 In an emergency press and hold the stop button until you walk over and shut off the key 5 When the...

Page 37: ...automatically shut off when the batteries are fully charged This takes between eight to ten hours depending upon initial state of charge and battery condition Make sure the power to the wall receptacl...

Page 38: ...batteries and replace them with new ensuring that the new batteries are inserted as diagramed inside the battery compartment 6 Properly dispose of the old battery in an environmentally correct deposit...

Page 39: ...he red LED light does not illuminate change the battery and reprogram the remote control as follows 1 Turn on the QuicKART 2 Switch to RADIO on the control panel 3 Hold remote about arms length from t...

Page 40: ...least 18 years old to service the batteries of the QuicKART General condition Keep the QuicKART free from the accumulation of grease dirt and other materials If the QuicKART malfunctions in any way t...

Page 41: ...ht every night X Check couplers and yokes for unsafe wear loose or missing fasteners and safe connection X Batteries Inspect loose connections frayed insulation and corrosion Clean away corrosion Chec...

Page 42: ...ront of the QuicKART off the ground approximately 2 to 3 inches Insert a sturdy and stable block under the frame to hold it securely in this elevated position 3 Unscrew the four 9 16 inch front wheel...

Page 43: ...sturdy and stable block in each corner then lower the jack so the weight of the QuicKART is resting on the blocks Also place blocks on the front wheels to keep the QuicKART from rolling 2 With two 9 1...

Page 44: ...hes diameter Chassis Welded steel with powder coating Body Plastic Safety 40 Amp secondary breaker Automobile type horn Beacon warning light Brake light Emergency stop switch Automatic brake Unique re...

Page 45: ...ownership except those mentioned as not under warranty the component in question is to be returned to Dane Technologies or to an authorized Dane Technologies representative for inspection If the comp...

Page 46: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 46 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 47: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 47 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 48: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 48 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 49: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 49 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 50: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 50 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 51: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 51 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 52: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 52 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 53: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 53 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 54: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 54 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 55: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 55 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 56: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 56 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 57: ...05 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 57 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 58: ...28 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 026 rev 3 1 06 58 QuicKART 2000 Training Manual Prepared by Dane Technologies Rev Date 10 10 05 T o O r d e r P a r t s C a l...

Page 59: ...y step approach to presenting a QuicKART Operator Training and Certification Program for employees This guide will aid you in training associates on the proper operation of the QuicKART Operator Requi...

Page 60: ...ormance Skills Certification Those associates who successfully pass both of these sections are permitted to operate the QuicKART Copies of this documentation are to be kept in the associate s personne...

Page 61: ...tor 1 2 VHS Player Dane Technologies QuicKART Training Video Pencils Sufficient copies of Quiz for QuicKART Training Best Cart Collection Route for your store OPTIONAL Handouts or transparency of page...

Page 62: ...e next hour you will be learning how to operate the QuicKART which is an electronically powered shopping cart collection machine Purpose of Machine The purpose of the QuicKART is to make the cart coll...

Page 63: ...w you how to properly operate it Play Tape Dim lights and present videotape Summarize Important The videotape addressed those things you need to know in Operating Practices order to operate the machin...

Page 64: ...QuicKART and politely ask the person to get off 6 When approaching employees or customers with a chain of carts slow down and allow them to pass where possible otherwise politely indicate Excuse me p...

Page 65: ...y releasing the twist grip throttle The quicker you release the throttle the faster the QuicKART stops 15 Upon approaching the cart storage room area with a chain of shopping carts stop using the Quic...

Page 66: ...tor of the QuicKART must stand behind the QuicKART Never ride on the QuicKART 7 Do not attempt to turn the machine when pushing more than one grocery cart 8 Always look behind the QuicKART before and...

Page 67: ...the batteries to prevent electrical short circuits 14 Wear appropriate protective clothing when working with batteries Electrolyte can cause severe burns to the eyes skin and clothing 15 Batteries are...

Page 68: ...rect the one you have Review Best Answers Use Answer Key to Quiz Add Score Please add up the number of correct answers and write it at the top of the quiz Collect Quizzes Collect and keep quizzes at h...

Page 69: ...ocking pin in the closed position so that it securely holds the shopping cart in place Remote Control Transmitter At this point switch to the Remote Mode on the QuicKART Control Panel Collect carts an...

Page 70: ...ther cart collection cycle Disconnect Cart from Once we have gotten all the carts in the cart room Cart Coupler and done for the night disconnect the cart from the cart coupler using the reverse of th...

Page 71: ...ration Check battery fluid levels Inspect tires rims and lug nuts Inspect body parts Inspect and grease rear caster Inspect for handle bar damage play in handle Inspect beacon tower Strobe light Brake...

Page 72: ...rake for proper operation 7 When manually operating the QuicKART it s acceptable to operate several carts attached to the front of the machine True _____ False ________ 8 The QuicKART can be driven of...

Page 73: ...for proper operation 7 When manually operating the QuicKART it s acceptable to operate several carts attached to the front of the machine True _____ False ______X 8 The QuicKART can be driven off cur...

Page 74: ...n and wait for them to pass and make presence known 5 TRUE The twist grip throttle controls speed and braking 6 E Tires battery charge steering and brakes and flashing light 7 FALSE Only operate manua...