Danfoss ET6300, Operator'S Manual

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Page 2: ...on 2022 10 17 Version 1 0 Copyright by UNIFLEX Hydraulik GmbH Technical modifications reserved The reproduction distribution and utilization of this document as well as the communication of its conten...

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Page 4: ...ta 16 4 Transport and commissioning 18 4 1 Transport 18 4 2 Intermediate storage of machine unit 18 4 3 Commissioning 19 5 Operation 22 5 1 What you have to observe 22 5 2 Embossing the work piece 23...

Page 5: ...ning disposal 35 8 1 Dismantling 35 8 2 Recycling 35 8 3 Consumables and waste 35 9 Annex 36 9 1 Accessories retrofittable 37 9 2 Spare parts list 38 9 3 Spare parts kit 39 9 4 Maintenance log 40 9 5...

Page 6: ...ss of risks and haz ards in compliance with all notes included in this Operation Manual The machine unit may only be operated by staff who has read the Operation Manual has understood it has been inst...

Page 7: ...m and fighting means Free access to this equipment must be ensured personal protection equipment is worn safety footwear protec tion gloves and safety glasses Machine unit fitters Machine unit fitters...

Page 8: ...Manual is part of the machine unit and must be kept near the machine unit at all times Upon disposal of the machine unit the Operation Manual must also be handed over 1 3 Name plate The name plate is...

Page 9: ...nted by a triangular hazard symbol The signal word ATTENTION identifies a potentially hazardous situa tion in which the product or property in the environment may be dam ages This warning is supplemen...

Page 10: ...materials WARNING Risk for life and health Use not in compliance with the intended purpose imposes risks for life and health Consequences resulting from use for other than the intended purpose shall b...

Page 11: ...ng squeezed between the tool inserts and the work piece Keep sufficient distance to the movable parts of the machine and the tool inserts Tilting hazard The risk of tilting mainly exists while the mac...

Page 12: ...2 4 Safety 2 4 1 Working area The working area is defined as the area 1 metre all around the ma chine shaded Keep the working area free from trip hazards Provide good illumination...

Page 13: ...2 4 2 Warning signs on the machine Hand injury on the guide carriage Risk of squeezing on the steel type holder Illegible or missing warning signs must immediately be replaced by the operator...

Page 14: ...3 Machine description 3 1 Design and function 1 Operating lever 2 Guide carriage 3 Clamp lever accessory 4 Steel type holder 5 Bearing block 6 Chassis 7 Vertical guide 8 Hand wheel...

Page 15: ...ver 1 During embossing the work piece circumference is rolled against the steel types By turning the clamp lever 3 or by using an M12 bolt the hand wheel 8 and the steel type holder 4 may be fixed in...

Page 16: ...on type holder Work piece capacity Working area 11 5 90 mm Workbench Solid plane workbench with a carrying capacity of approx 500 kg We recommend industrial flooring which meets the following structu...

Page 17: ...bient conditions Ambient temperature 10 o C 40 o C Air humidity 45 65 The data are theoretical computed values or values measured on a prototype Actual values may vary slightly depending on the ma chi...

Page 18: ...anger from falling loads Risk of injury from falling loads Do not stand under suspended loads WARNING Danger from increased load weights The weight of the machine is approx 35 kg Transport the machine...

Page 19: ...machine is commissioned by the customer s fitter 1 Lift the machine manually and place it on the optionally supplied table 2 Mount the bearing block 2 to the guide carriage 1 using the cylinder bolts...

Page 20: ...the machine bench Place the machine in a way so that it is easily accessible for maintenance work from all sides 5 Check the machine for damage 6 Dismantle the transport securing device on the guide c...

Page 21: ...onents might loosen during transport Such com ponents might be flung out during the embossing process There is a risk of being injured Simulate the embossing process several times without a work piece...

Page 22: ...e sufficient illumination of the working area of the machine During operation Observe the safety instructions on the machine Make sure that no other persons stay in the working area Use appropriate ai...

Page 23: ...Prerequisites Prerequisites for a correct skiving process Bearing blocks are set to the diameter of the work piece Steel types are mounted correctly in the steel type holder Steel type holder is moun...

Page 24: ...ork piece diameter are matched to each other Large sleeve diameter large distance of bearing blocks Small sleeve diameter small distance of bearing blocks 2 Unscrew the star knob screw 2 3 Displace th...

Page 25: ...the stop by a half turn 8 Position the work piece on the bearing blocks 3 9 Use the operating lever 1 10 Remove the workpiece from the machine 11 Check the forming dimension after the first forming p...

Page 26: ...allow a space to be left between the markings 2 Tighten the clamping screw 5 3 Loosen the clamping screw 6 4 Loosen retaining pin 7 5 Adjust the daisy wheels 2 The setting of the type wheels 8 repres...

Page 27: ...sed arrangement of the types by me tallic mirror 5 2 4 Embossing with steel type holder double row without wheels 1 Insert steel types 1 in steel type holder Neutral types allow a space to be left bet...

Page 28: ...nt of the types 5 2 5 Embossing with steel type holder single row with 4 wheels 1 Insert steel types 1 in steel type holder Space types allow a space to be left between the markings 2 Tighten the clam...

Page 29: ...ngs to be embossed 6 Fix the retaining pin 7 7 Tighten the clamping screw 6 8 Loosen the clamping screw 4 9 Insert the block 3 10 Tighten the clamping screw 4 Make sure that clamp screws have been ins...

Page 30: ...type holder 2 into the mounting hole 3 Remove the die wrench to release the pressure on the locking bolt the intermediate die is now fixed Removing the steel type holder 1 Hold the steel type holder w...

Page 31: ...r compressed air dirt and water may ingress in the machine and cause serious dam age Do not use a steam jet to clean the device Do not use compressed air to clean the machine 1 Use a soft cloth to cle...

Page 32: ...and grinding work on and in the ma chine unit and its environment must be approved in advance There is a risk of fire The machine unit must be cleaned from dust and inflammable substances Adequate ven...

Page 33: ...s Check all bolted connections for secure fitting and retighten if necessary 1 Safety equipment Warning signs on the machine Check legibility see Warning signs on the machine in Section 2 X The replac...

Page 34: ...Guide is adjusted incorrectly Set the backlash on the guide carriage again Close the slide bearing Check slide bearing for wear and replace if necessary Embossing not sufficient Embossing depth is set...

Page 35: ...u as the opera tor at regular intervals to ensure the safe dismantling of the ma chine unit The machine unit may only be dismantled by entrusted and qualified staff Check the machine unit for mechanic...

Page 36: ...ia to supplier they are hazardous waste Also observe the information given on the safety data sheet 9 Annex Individual machine unit components may deviate in their features Please indicate the serial...

Page 37: ...holder double row without wheels 508 1002 3 Steel type holder single row with 4 wheels 508 1003 3 Embossing type set UPTS 100 Counter kit UP 15 508 7001 Sheet metal slide kit UP10 508 7002 Limit stop...

Page 38: ...9 2 Spare parts list...

Page 39: ...235 008 4 Locking bolt 9 1 D 195A 21 Pressure spring 10 4 506 064 4 Type wheel accessory 11 1 506 065 4 Block bar accessory 11 1 506 067 4 Block PSI accessory 12 1 716 4 Warning of hand injuries sign...

Page 40: ...9 4 Maintenance log Slide bearing Remark Date Signature...

Page 41: ...of the UNIFLEX machine and have been informed on all safety related details In addition I declare that I have read and under stood this Operation Manual completely City Date Name Signature City Date...

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