Danfoss FC 100 Series, Instruction Manual

Page 1: ...cy Drive 16 Transportation and Unpacking 16 Lifting 17 Enclosures 18 Rated Power 18 Mechanical Dimensions 20 Mechanical Installation 21 Tools Needed 21 General Considerations 22 Installation in Enclos...

Page 2: ...72 4 How to Program 73 Graphical GLCP and Numerical NLCP Display 73 How to Program on the Graphical LCP 73 How to Program on the Numerical Local Control Panel 74 Quick Set up 75 Parameter Descriptions...

Page 3: ...110 23 Time based Funtions 112 24 Application Functions 2 113 25 Cascade Controller 114 26 Analog I O Option MCB 109 116 5 General Specifications 117 6 Warnings and Alarms 125 Alarm and Status Message...

Page 4: ...1 How to Read this Instruction Manual VLT HVAC DRIVE High Power Instruction Manual 4 MG 11 F1 22 VLT is a registered Danfoss trademark 1...

Page 5: ...to operate and program the FC 100 via the Local Control Panel Chapter 5 General Specifications Contains technical data about the FC 100 Chapter 6 Troubleshooting Assists you in solving problems that...

Page 6: ...on Danfoss Drives technical literature is also available online at www danfoss com drives 1 1 2 Approvals 1 1 3 Symbols Symbols used in this Instruction Manual NOTE Indicates something to be noted by...

Page 7: ...henry Inductance mH Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton Meters Nm Nominal motor current IM N Nominal motor frequency fM N Nominal motor power PM N Nomi...

Page 8: ...2 Safety Instructions and General Warning VLT HVAC DRIVE High Power Instruction Manual 8 MG 11 F1 22 VLT is a registered Danfoss trademark 2...

Page 9: ...the adjustable frequency drive from the power supply before carrying out maintenance Before servicing the adjustable fre quency drive wait the minimum amount of time indicated below 380 480 V 150 132...

Page 10: ...ncluded in the default settings To add this function set parameter 1 90 Motor thermal protection to value ETR trip or ETR warning For the North American market ETR functions provide class 20 motor ove...

Page 11: ...y considerations make it necessary to avoid an unintended start To avoid an unintended start always activate the OFF key before changing parameters An electronic fault temporary overload a fault in th...

Page 12: ...protected cable The 24 V DC voltage supply must be inter ruptible by an EN954 1 category 3 circuit interrupt device If the inter rupt device and the adjustable fre quency drive are placed in the same...

Page 13: ...1 9 IT Line Par 14 50 RFI 1 can be used on the FC 102 202 302 to disconnect the internal RFI capacitors from the RFI filter to ground If this is done it will reduce the RFI performance to A2 level VLT...

Page 14: ...3 How to Install VLT HVAC DRIVE High Power Instruction Manual 14 MG 11 F1 22 VLT is a registered Danfoss trademark 3...

Page 15: ...ead the safety instructions before installing the unit Mechanical Installation Mechanical mounting Electrical Installation Connection to Line and Protecting Ground Motor connection and cables Fuses an...

Page 16: ...requency drive If the adjustable frequency drive is without built in fuses ensure that the external fuses are rated correctly 3 2 2 Receiving the Adjustable Frequency Drive When receiving the adjustab...

Page 17: ...cy drive using the dedicated lifting holes Use a bar to avoid bending the lifting holes of the adjustable frequency drive 3 3 Recommended lifting method VLT HVAC DRIVE High Power Instruction Manual 3...

Page 18: ...V 150 175 hp 110 132 k at 600 V 525 600 V 250 350 hp 160 250 kW at 400 V 380 480 V 250 450 hp 160 315 kW at 600 V 525 600 V 150 175 hp 110 132 kW at 400 V 380 480 V 150 175 hp 110 132 k at 600 V 525 6...

Page 19: ...power 450 600 hp 315 450 kW at 400 V 380 480 V 500 750 hp 355 560 kW at 600 V 525 600 V 450 600 hp 315 450 kW at 400 V 380 480 V 500 750 hp 355 560 kW at 600 V 525 600 V VLT HVAC DRIVE High Power Ins...

Page 20: ...n 650 mm Width 68 1 in 1730 mm 68 1 in 1730 mm 68 1 in 1730 mm 68 1 in 1730 mm 48 in 1220 mm 58 7 in 1490 mm Depth 22 4 in 570 mm 22 4 in 570 mm 22 4 in 570 mm 22 4 in 570 mm 22 4 in 570 mm 22 4 in 57...

Page 21: ...justable frequency drive must be done carefully to ensure proper results and to avoid additional work during installation Start by taking a close look at the mechanical drawings at the end of this ins...

Page 22: ...ered to enable opening the door of the panel 3 4 Space in front of IP 21 IP 54 enclosure type D1 and D2 3 5 Space in front of IP 21 IP 54 enclosure type E1 3 6 Airflow direction and necessary space fo...

Page 23: ...e is open the bottom cables must be attached to the back panel of the enclosure where the adjustable frequency drive is mounted i e by using cable clamps Terminal locations D1 and D2 enclosures Take t...

Page 24: ...re that the power cables are heavy and hard to bend Give thought to the optimum position of the adjustable frequency drive for ensuring easy installation of the cables 3 How to Install VLT HVAC DRIVE...

Page 25: ...0 9 8 243 9 6 243 9 6 N 167 6 6 167 6 6 159 6 3 159 6 3 O 261 10 3 260 10 3 261 10 3 261 10 3 P 170 6 7 169 6 7 170 6 7 170 6 7 Q 120 4 7 120 4 7 120 4 7 120 4 7 R 256 10 1 350 13 8 98 3 8 93 3 7 S 30...

Page 26: ...1 and IP 54 NEMA type 12 enclosure power connection position of disconnect switch Terminal locations E2 enclosures Give thought to the following terminal positions when designing the cable access 3 Ho...

Page 27: ...P 00 enclosure power connection positions 3 14 IP 00 enclosure power connection positions VLT HVAC DRIVE High Power Instruction Manual 3 How to Install MG 11 F1 22 VLT is a registered Danfoss trademar...

Page 28: ...djustable frequency drive for ensuring easy installation of the cables Each terminal allows for the use of up to 4 cables with cable lugs or the use of standard box lug Ground is connected to relevant...

Page 29: ...nt ways by using the cooling ducts in the bottom and the top of the unit by using the ducts in the rear of the unit or by combining cooling options Airflow The necessary airflow over the heatsink must...

Page 30: ...cfm E1 12 006 ft3 h 340 m3 h 200 cfm 50994 ft3 h 1444 m3 h 850 cfm IP 00 Chassis D3 and D4 9 005 ft3 h 255 m3 h 150 cfm 27 015 ft3 h 765 m3 h 450 cfm E2 9 005 ft3 h 255 m3 h 150 cfm 50994 ft3 h 1444 m...

Page 31: ...9 3 3 Duct Kit Ordering Numbers Back cooling Using the channel from the back allows for easy installation in control rooms for example The unit mounted at the rear of the enclosure allows for the cool...

Page 32: ...P 21 NEMA 1 and IP 54 NEMA 12 Units This only applies for D1 and D2 enclosures Thought must be given to where the unit should be installed Take the relevant points into consideration before you select...

Page 33: ...NEMA type 12 enclosed adjustable frequency drives can also be installed on a pedestal D1 and D2 enclosures Ordering No 176F1827 Please see the Pedestal Kit Instruction Manual 175R5642 for further info...

Page 34: ...ing to this figure 3 23 Drill master for fixing holes in floor Mount the drive on the pedestal and using the enclosed bolts attach it to the pedestal as shown in the illustration 3 24 Mounting the dr...

Page 35: ...may trip the unit 3 25 Cable entry viewed from the bottom of the adjustable frequency drive Enclosure D1 and D2 3 26 Cable entry seen from the bottom of the adjustable frequency drive Enclosure E1 Th...

Page 36: ...h 23 6 in 600 mm E1 frame Depth 23 6 in 600 mm and width 31 5 in 800 mm The maximum depth and width are as required for the installation When using multiple adjustable frequency drives in one enclosur...

Page 37: ...d with E1 frame kits 175R1036 Mounting templates and top bottom cut out for Rittal enclosure All fasteners are either 0 39 in 10 mm M5 Nuts torque to 2 3 Nm 20 in lbs T25 Torx screws torque to 2 3 Nm...

Page 38: ...e the tem plate may be used with any size back panel and both the 71 in 1800 mm and 79 in 2000 mm high enclosures 3 30 The openings on the rear not used in this application Before installing the back...

Page 39: ...el is outside the enclosure The curved leading edge of the bottom duct adapter is to the front of the adjustable frequency drive and down Before installing the back panel with the ad justable frequenc...

Page 40: ...itional sup port requirements 3 36 Adjustable frequency drive installed in cab inet 3 5 2 Installation of Rittal Enclosures cont The top ductwork cover is composed of the following pieces as shown bel...

Page 41: ...is cut The gas ket is not used on the cut out The gasket is part of the duct work 3 41 The gasket folds over the edge to form a seal between the duct and the top vented cover 3 42 Top duct installed...

Page 42: ...adjustable frequency drive top cover holes The duct work will fit over the adjustable frequency drive mounting bolts Once the duct work is attached to the adjustable frequency drive the duct closing...

Page 43: ...cludes the mounting of 3 angle brackets on the front and sides of the partially assembled bottom duct The bottom duct collar is bolted to the duct using 3 T25 screws in the outermost holes of the brac...

Page 44: ...aining two gland plates must be removed for the installation of the bottom duct assembly 3 55 Enclosure bottom cut out 3 56 Bottom duct work installed The bottom duct work is rotated into place as sho...

Page 45: ...ame brackets Tighten the three screws to the specified tor que The bottom duct work is not fastened to the Rittal enclosure 3 58 Move mounting screws from the outer hole to the inner hole Install the...

Page 46: ...openings for input air to the power components The adjustable frequency drive gland plate must be installed to provide adequate cooling air to the control components of the adjustable frequency drive...

Page 47: ...CAUTION The drives are top heavy and may fall over if the pedestal is not anchored to the floor The entire assembly may also be supported by using the drive top mounting holes to anchor it to a wall s...

Page 48: ...table fre quency drive has been placed on the pedestal slide the adjustable frequency drive so that it engages with the retaining bracket on the pedestal and mount screws as shown 3 64 Mount the drive...

Page 49: ...evant options at the control card For details see the rele vant serial communication bus instructions The cable must be placed to the left inside the adjustable frequency drive and tied down to gether...

Page 50: ...sing NOTE Cables General All cabling must comply with national and local regulations on cable cross sections and ambient temperature Copper 167 F 75 C conductors are recommended The power cable connec...

Page 51: ...able frequency drive has been tested with a given length of cable and a given cross section of that cable If the cross section is increased the cable capacitance and thus the leakage current may incre...

Page 52: ...54 NEMA 12 enclosure D1 3 72 Compact IP 00 Chassis with disconnect fuse and RFI filter enclosure D4 3 73 Position of ground terminals IP 00 D en closures 3 How to Install VLT HVAC DRIVE High Power In...

Page 53: ...2 with disconnect fuse and RFI filter enclosure D2 3 75 Position of ground terminals IP 21 NEMA type 1 and IP 54 NEMA type 12 VLT HVAC DRIVE High Power Instruction Manual 3 How to Install MG 11 F1 22...

Page 54: ...sis with disconnect fuse and RFI filter enclosure E2 3 77 Position of ground terminals IP 00 E enclosures 3 How to Install VLT HVAC DRIVE High Power Instruction Manual 54 MG 11 F1 22 VLT is a register...

Page 55: ...conductor impedance is obtained by keeping the conductor as short as possible and by using the greatest possible surface area The metal cabinets of the different devices are mounted on the cabinet re...

Page 56: ...3 If optimum EMC performance is needed parallel motors are connected or the motor cable length is above 82 ft 25 m it is recommended to set par 14 50 to ON 1 Not required with 525 600 690 V drives the...

Page 57: ...lied with the adjustable frequency drive 3 6 8 Motor cable The motor must be connected to terminals U T1 96 V T2 97 W T3 98 Ground to terminal 99 All types of three phase asynchronous standard motors...

Page 58: ...ltages up to 1099 V DC depending on the supply voltage may occur on the terminals 3 6 10 Load Sharing Only extended with letter D in position 21 of the typecode Terminal No Function 88 89 Load sharing...

Page 59: ...erminal to the right of terminal 93 Terminal No Function 91 92 93 94 Line power R L1 S L2 T L3 Ground Earth Check the nameplate to ensure that the line voltage of the adjustable frequency drive matche...

Page 60: ...g to national international regulations Short circuit protection The adjustable frequency drive must be protected against short circuit in order to prevent electrical or fire hazard Danfoss recommends...

Page 61: ...Size Type Bussmann E125085 JFHR2 Amps SIBA E180276 JFHR2 Ferraz Shawmut E76491 JFHR2 P110 170M3017 315 2061032 315 6 6URD30D08A0315 P132 170M3018 350 2061032 350 6 6URD30D08A0350 P160 170M4011 350 20...

Page 62: ...actured by General Electric Cat No SKHA36AT0800 600 V AC maximum with the rating plugs listed below can be used to meet UL requirements Size Type Rating plug catalog Amps P110 SRPK800A300 300 P132 SRP...

Page 63: ...cuited together 3 6 16 Access to Control Terminals All terminals to the control cables are located beneath the LCP accessed by opening the door of the IP 21 54 version or removing the covers of the IP...

Page 64: ...1 2 3 3 How to Install VLT HVAC DRIVE High Power Instruction Manual 64 MG 11 F1 22 VLT is a registered Danfoss trademark 3...

Page 65: ...fault coast inverse Terminal 37 Safe stop where available 3 7 2 Pulse Start Stop Terminal 18 Par 5 10 9 Latched start Terminal 27 Par 5 12 6 Stop inverse Terminal 37 Safe stop where available VLT HVAC...

Page 66: ...in FC x02 x series type 3 7 4 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analog in put 53 default Terminal 53 Low Voltage 0 Volt Terminal 53 High Voltage 10 Vo...

Page 67: ...allation In rare cases very long control cables and analog signals may depending on installation result in 50 60 Hz ground loops due to noise from line supply cables If this occurs it may be necessary...

Page 68: ...the digital input may disturb the analog input signal Input polarity of control terminals NOTE Control cables must be shielded armored 3 How to Install VLT HVAC DRIVE High Power Instruction Manual 68...

Page 69: ...ll electrical terminals in section Electrical Installation Default setting S201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF When changing the function of S201 S202 or S80...

Page 70: ...et up 1 Motor Power kW or Motor Power HP par 1 20 par 1 21 2 Motor Voltage par 1 22 3 Motor Frequency par 1 23 4 Motor Current par 1 24 5 Motor Nominal Speed par 1 25 Step 3 Activate the Automatic Mot...

Page 71: ...port Value in the Alarm Log shows the last measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode This number along with the description of the alarm will a...

Page 72: ...ndividual thermal re lays circuit breakers are not suitable for protection Problems may arise at start and at low RPM values if motor sizes are widely different because small motors relatively high oh...

Page 73: ...with status lines 2 Menu keys and LEDs changing pa rameters and switching between dis play functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and LEDs All data is displayed in a g...

Page 74: ...l panel is divided into four functional groups 1 Numerical display 2 Menu keys and LEDs changing pa rameters and switching between dis play functions 3 Navigation keys and indicator lights LEDs 4 Oper...

Page 75: ...the button 5 Press OK 6 Press OK again for fan functions 7 Choose the broken belt function by pressing OK 8 With button choose 2 Trip The adjustable frequency drive will now trip if a broken fan belt...

Page 76: ...ime appears with the default setting of 20 sec onds 3 Press OK 4 Use the button to highlight the 3rd digit before the comma 5 Change 0 to 1 by using the but ton 6 Use the button to highlight the digit...

Page 77: ...Set up function 0 01 Language Option Function Defines the language to be used in the display The adjustable frequency drive can be delivered with 4 different language packages English and German are...

Page 78: ...l rated output of the unit This parameter cannot be adjusted while the motor is running Depending on the choices made in par 0 03 Regional Set tings either par 1 20 or par 1 21Motor Power is made invi...

Page 79: ...parameter cannot be adjusted while the motor is running 1 25 Motor Nominal Speed Range Function Size re lated 100 60 000 rpm Enter the nominal motor speed value from the motor nameplate data This dat...

Page 80: ...ated 0 60 000 rpm Enter the minimum limit for motor speed The Motor Speed Low Limit can be set to correspond to the manufacturer s recom mended minimum motor speed The Motor Speed Low Limit must not e...

Page 81: ...n Size re lated 0 1000 Hz Enter the maximum limit for motor speed The motor speed high limit can be set to correspond to the manufacturer s recom mended maximum frequency of the motor shaft The Motor...

Page 82: ...terminals on the control card and all option cards 6 Analog In Out Parameters used to program the functions associated with all analog inputs and an alog outputs for the terminals on the control card...

Page 83: ...f the setpoint s and manual or auto tuning of the PI D loop 21 Extended Closed loop Parameters used to configure the 3 extended closed loop PI D controllers which for example can be used to control ex...

Page 84: ...changed while the adjustable frequency drive is in operation and FALSE means that the adjustable frequency drive must be stopped before a change can be made 4 Set up All set up the parameter can be se...

Page 85: ...613 All set ups TRUE Uint16 0 24 Display Line 3 Large 1502 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE 0 Uint16 0 3 LCP Custom Readout 0 30 Custom Readout Unit 1 All se...

Page 86: ...Format null 1 set up TRUE Uint8 0 72 Time Format null 1 set up TRUE Uint8 0 74 DST Summertime 0 Off 1 set up TRUE Uint8 0 76 DST Summertime Start ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 77 DST Su...

Page 87: ...ad Indep Setting 1 50 Motor Magnetization at Zero Speed 100 All set ups TRUE 0 Uint16 1 51 Min Speed Normal Magnetizing RPM ExpressionLimit All set ups TRUE 67 Uint16 1 52 Min Speed Normal Magnetizing...

Page 88: ...it All set ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm ExpressionLimit All set ups TRUE 0 Uint16 2 12 Braking Energy Limit kW Expr...

Page 89: ...19 Jog Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 41 Ramp 1 Ramp up Time ExpressionLimit All set ups TRUE 2 Uint32 3 42 Ramp 1 Ramp down Time ExpressionLimit All set ups TRUE 2...

Page 90: ...igh ImaxVLT P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 Uint16 4 54 Warning Reference...

Page 91: ...Uint8 5 31 Terminal 29 Digital Output 0 No operation All set ups TRUE Uint8 5 32 Term X30 6 Digi Out MCB 101 0 No operation All set ups TRUE Uint8 5 33 Term X30 7 Digi Out MCB 101 0 No operation All...

Page 92: ...on All set ups TRUE Uint8 5 68 Pulse Output Max Freq X30 6 5000 Hz All set ups TRUE 0 Uint32 5 9 Bus Controlled 5 90 Digital Relay Bus Control 0 N A All set ups TRUE 0 Uint32 5 93 Pulse Out 27 Bus Con...

Page 93: ...set ups TRUE 5 Int16 6 24 Terminal 54 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 6 25 Terminal 54 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 6 26 Terminal 54 Filter Time Co...

Page 94: ...00 All set ups TRUE 2 N2 6 54 Terminal 42 Output Timeout Preset 0 00 1 set up TRUE 2 Uint16 6 6 Analog Output X30 8 6 60 Terminal X30 8 Output 0 No operation All set ups TRUE Uint8 6 61 Terminal X30 8...

Page 95: ...8 37 Maximum Inter Char Delay ExpressionLimit 1 set up TRUE 5 Uint16 8 4 FC MC protocol set 8 40 Telegram Selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 5 Digital Bus 8 50 Coasting Select 3 L...

Page 96: ...00 RPM All set ups TRUE 67 Uint16 8 91 Bus Jog 2 Speed 200 RPM All set ups TRUE 67 Uint16 8 94 Bus Feedback 1 0 N A 1 set up TRUE 0 N2 8 95 Bus Feedback 2 0 N A 1 set up TRUE 0 N2 8 96 Bus Feedback 3...

Page 97: ...e 255 No baud rate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups T...

Page 98: ...t16 10 13 Warning Parameter 0 N A All set ups TRUE 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All se...

Page 99: ...D profile All set ups TRUE Uint8 11 15 LON Warning Word 0 N A All set ups TRUE 0 Uint16 11 17 XIF Revision 0 N A All set ups TRUE 0 VisStr 5 11 18 LonWorks Revision 0 N A All set ups TRUE 0 VisStr 5 1...

Page 100: ...ssionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule Oper...

Page 101: ...tings 0 No action All set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current...

Page 102: ...ric Log Date and Time ExpressionLimit All set ups FALSE 0 TimeOfDay 15 3 Alarm Log 15 30 Alarm Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Alarm Log Value 0 N A All set ups FALSE 0 Int16 15 3...

Page 103: ...tion in Slot B 0 N A All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option S...

Page 104: ...16 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 32 Braking Energy s 0 000 kW All set ups FALSE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups FALSE 0 Uint32 16 34...

Page 105: ...set ups TRUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups FALSE 3 Int32 16 77 Analog...

Page 106: ...1 Fire Mode Log Time 0 s All set ups FALSE 0 Uint32 18 12 Fire Mode Log Date and Time ExpressionLimit All set ups FALSE 0 TimeOfDay 18 3 Inputs Outputs 18 30 Analog Input X42 1 0 000 N A All set ups F...

Page 107: ...ll set ups TRUE 4 Uint32 20 32 User defined Refrigerant A2 2250 00 N A All set ups TRUE 2 Int32 20 33 User defined Refrigerant A3 250 000 N A All set ups TRUE 3 Uint32 20 7 PID Auto tuning 20 70 Close...

Page 108: ...RUE Uint8 21 21 Ext 1 Proportional Gain 0 01 N A All set ups TRUE 2 Uint16 21 22 Ext 1 Integral Time 10000 00 s All set ups TRUE 2 Uint32 21 23 Ext 1 Differentiation Time 0 00 s All set ups TRUE 2 Uin...

Page 109: ...ExtPID3Unit All set ups TRUE 3 Int32 21 57 Ext 3 Reference Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 58 Ext 3 Feedback Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 59 Ext 3 Output 0 Al...

Page 110: ...All set ups TRUE 1 Uint16 22 38 High Speed Power kW ExpressionLimit All set ups TRUE 1 Uint32 22 39 High Speed Power HP ExpressionLimit All set ups TRUE 2 Uint32 22 4 Sleep Mode 22 40 Minimum Run Time...

Page 111: ...Speed at No Flow Hz ExpressionLimit All set ups TRUE 1 Uint16 22 85 Speed at Design Point RPM ExpressionLimit All set ups TRUE 67 Uint16 22 86 Speed at Design Point Hz ExpressionLimit All set ups TRUE...

Page 112: ...od Start ExpressionLimit 2 set ups TRUE 0 TimeOfDay 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups TRUE Uint8 23 6 Trending 23 60 Trend Variable 0 P...

Page 113: ...Limit All set ups TRUE 3 Int32 24 05 Fire Mode Preset Reference 0 00 All set ups TRUE 2 Int16 24 06 Fire Mode Reference Source 0 No function All set ups TRUE Uint8 24 07 Fire Mode Feedback Source 0 No...

Page 114: ...Uint16 25 4 Staging Settings 25 40 Ramp down Delay 10 0 s All set ups TRUE 1 Uint16 25 41 Ramp up Delay 2 0 s All set ups TRUE 1 Uint16 25 42 Staging Threshold ExpressionLimit All set ups TRUE 0 Uint...

Page 115: ...Uint8 25 83 Relay Status 0 N A All set ups TRUE 0 VisStr 4 25 84 Pump ON Time 0 h All set ups TRUE 74 Uint32 25 85 Relay ON Time 0 h All set ups TRUE 74 Uint32 25 86 Reset Relay Counters 0 Do not rese...

Page 116: ...tage 10 00 V All set ups TRUE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 26 36 Term X42...

Page 117: ...9 9428 Weight enclosure IP 00 kg 81 9 90 5 111 8 122 9 137 7 221 4 234 1 236 4 277 3 Weight enclosure IP 21 kg 95 5 104 1 125 4 136 3 151 3 263 2 270 0 272 3 313 2 Weight enclosure IP 54 kg 95 5 104 1...

Page 118: ...timated power loss at rated max load W 4 3114 3612 4293 5156 5821 6149 6449 7249 8727 9673 Weight enclosure IP 00 kg 81 9 90 5 111 8 122 9 137 7 151 3 221 221 236 277 Weight enclosure IP 21 kg 95 5 10...

Page 119: ...ing on output Unlimited Ramp times 1 3600 sec Torque characteristics Starting torque Constant torque maximum 110 for 1 min Starting torque maximum 120 up to 0 5 sec Overload torque Constant torque max...

Page 120: ...r of analog inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 0 to 10 V scaleable Input resistanc...

Page 121: ...ial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage PELV Digital output Programmable digital pulse outputs 2 Terminal numb...

Page 122: ...6 NC Resistive load 50 V DC 2 A Max terminal load DC 13 1 on 4 6 NC Inductive load 24 V DC 0 1 A Min terminal load on 1 3 NC 1 2 NO 4 6 NC 4 5 NO 24 V DC 10 mA 24 V AC 20 mA Environment according to E...

Page 123: ...transport 13 149 158 F 25 65 70 C Maximum altitude above sea level without derating 3280 ft 1000 m Maximum altitude above sea level with derating 9842 ft 3000 m Derating for high altitude see section...

Page 124: ...function to prevent it s heatsink from reaching 203 F 95 C The adjustable frequency drive is protected against short circuits on motor terminals U V W If a line phase is missing the adjustable freque...

Page 125: ...restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or that the alarm is trip locked see also the table on following page Alarms that are trip locked...

Page 126: ...X X 4 58 32 Motor phase W missing X X X 4 58 33 Soft charge fault X X 34 Serial communication bus fault X X 38 Internal fault X X 47 24 V supply low X X X 48 1 8 V supply low X X 50 AMA calibration f...

Page 127: ...Limit 26 04000000 67108864 Brake Resistor Low Temp 27 08000000 134217728 Brake IGBT Voltage Limit 28 10000000 268435456 Option Change Unused 29 20000000 536870912 Drive Initialized Unused 30 40000000...

Page 128: ...tor ETR over temperature According to the electronic thermal protection ETR the motor is too hot You can choose if you want the adjustable frequency drive to give a warning or an alarm when the counte...

Page 129: ...if it short circuits the brake func tion disconnects and the warning is issued The adjustable frequency drive is still able to run but since the brake transistor has short circuited substantial power...

Page 130: ...LARM 58 AMA internal fault Contact your Danfoss supplier WARNING 59 Current limit The current is higher than the value in par 4 18 WARNING 62 Output Frequency at Maximum Limit The output frequency is...

Page 131: ...7 Annexes VLT HVAC DRIVE High Power Instruction Manual 7 Annexes MG 11 F1 22 VLT is a registered Danfoss trademark 131 7...

Page 132: ...7 1 1 Mechanical Dimensions 7 Annexes VLT HVAC DRIVE High Power Instruction Manual 132 MG 11 F1 22 VLT is a registered Danfoss trademark 7...

Page 133: ...VLT HVAC DRIVE High Power Instruction Manual 7 Annexes MG 11 F1 22 VLT is a registered Danfoss trademark 133 7...

Page 134: ...7 Annexes VLT HVAC DRIVE High Power Instruction Manual 134 MG 11 F1 22 VLT is a registered Danfoss trademark 7...

Page 135: ...VLT HVAC DRIVE High Power Instruction Manual 7 Annexes MG 11 F1 22 VLT is a registered Danfoss trademark 135 7...

Page 136: ...h 16 5 in 420 mm 16 5 in 420 mm 16 5 in 420 mm 16 5 in 420 mm 16 1 in 408 mm 16 1 in 408 mm Depth 14 7 in 373 mm 14 7 in 373 mm 14 7 in 373 mm 14 7 in 373 mm 14 7 in 373 mm 14 7 in 373 mm Max weight 2...

Page 137: ...trol Card 10 V Dc Output 122 Control Card 24 V Dc Output 121 Control Card Rs 485 Serial Communication 121 Control Card Usb Serial Communication 123 Control Characteristics 122 Control Terminals 63 Coo...

Page 138: ...it Contents 37 Kty Sensor 128 L Language 77 Language Package 1 77 Language Package 2 77 Language Package 3 77 Language Package 4 77 Lcp 73 Lcp 101 74 Lcp 102 73 Leakage Current 11 Leds 73 74 Lifting 1...

Page 139: ...Planning The Installation Site 16 Potentiometer Reference 66 Power Connections 50 Protection And Features 124 Pulse Inputs 121 Pulse Start stop 65 Q Quick Menu 84 Quick Menu Mode 75 R Ramp 1 Ramp down...

Page 140: ...s 123 Switches S201 S202 And S801 69 Switching Frequency 51 Symbols 6 T Terminal Locations 23 25 Torque 56 Torque Characteristics 119 Torque For Terminals 57 U Unintended Start 11 Unpacking 16 V Volta...