Danfoss FCM 300 Series, Design Manual

Page 1: ...e 17 page 17 page 17 Chapter 7 Chapter 7 Chapter 7 Chapter 7 Chapter 7 Local cont Local cont Local cont Local cont Local control rol rol rol rol page 27 page 27 page 27 page 27 page 27 Chapter 8 Chapt...

Page 2: ...rk 2 When reading through this Design Guide you will come across various symbols that require special attention The symbols used are the following Indicates a general warning Indicates something to be...

Page 3: ...FCM 300 Series 3 MG 03 B6 02 VLT is a registered Danfoss trademark Chapter 1 Chapter 1 Chapter 1 Chapter 1 Chapter 1 Safety page 4 Safety...

Page 4: ...least 4 minutes Installation must be fused and isolated correctly Covers and cable entries must be fitted NB It is the user s or certified electrician s responsibility to ensure correct earthing and p...

Page 5: ...FCM 300 Series 5 MG 03 B6 02 VLT is a registered Danfoss trademark Chapter 2 Chapter 2 Chapter 2 Chapter 2 Chapter 2 Introduction page 6 Introduction...

Page 6: ...lled and running The Quick Setup is always delivered with the unit If you have any questions concerning FCM 300 Series please call us We have drive specialists all over the world ready to advise you o...

Page 7: ...FCM 300 Series 7 MG 03 B6 02 VLT is a registered Danfoss trademark Chapter 3 Chapter 3 Chapter 3 Chapter 3 Chapter 3 Product concept page 8 Product concept...

Page 8: ...Installation is made extremely easy Panel space is not a problem There is no need for special details on wiring to meet the EMC directive since motor cables are not necessary The only connections are...

Page 9: ...FCM 300 Series 9 MG 03 B6 02 VLT is a registered Danfoss trademark Chapter 4 Chapter 4 Chapter 4 Chapter 4 Chapter 4 Product range page 10 Ordering page 10 Selection of FC motor...

Page 10: ...T4 and for process applications P The inverter is a standard version for remote control ST in an IP55 enclosure S55 with integrated RFI filter class A1 R1 The motor frame size is 100LT The motor has...

Page 11: ...Flange size standard S alternatives A alternatives B 4 pole 2 pole mm mm mm FCM 305 080MG 080MF B5 B35 165 85 100 115 130 B14 B34 100 75 85 115 130 165 B5 B35 165 85 100 115 130 FCM 307 080MR 080MF B...

Page 12: ...er options contact Danfoss for code Number of FCM 300 Series ordered Ordering form FCM 300 Series FCM type character nos 1 6 FCM Select the required FCM type from the product range on the previous pag...

Page 13: ...300 Series 13 MG 03 B6 02 VLT is a registered Danfoss trademark Chapter 5 Chapter 5 Chapter 5 Chapter 5 Chapter 5 FCM 305 375 for 3 phases 380 480 V page 14 General technical data page 14 Technical d...

Page 14: ...r output HP 0 75 1 0 1 5 2 0 3 0 4 0 5 0 7 5 10 0 kW 0 55 0 75 1 1 1 5 2 2 3 0 4 0 5 5 7 5 Motor torque 2 pole Nm 1 8 2 4 3 5 4 8 7 0 9 5 12 6 17 5 24 0 4 pole Nm 3 5 4 8 7 0 9 6 14 0 19 1 25 4 35 0 4...

Page 15: ...ut RLOAD 500 Accuracy of analogue output Max error 1 5 of full scale Resolution on analogue output 8 bit Control card RS 485 serial communication Terminal nos X100 1 2 Control characteristics frequenc...

Page 16: ...t reduced performance 10 C Temperature during storage transport 25 65 70 C Max altitude above sea level 1000 m Derating for air pressure see chapter 10 EMC standards applied Emission EN 50081 1 2 EN 6...

Page 17: ...Supply for RS 485 bus 4 0 V DC LED 300 304 LED 300 red Fault trip LED 301 yellow Warning LED 302 green Power on LED 303 304 Communication For PROFIBUS versions please refer to the manual MG90AXYY X101...

Page 18: ...e screwdriver AC Line screws require a 8mm flat blade screwdriver Earth ground and cable clamp screws all require T 20 Torx or flat blade screwdriver Lid screws require Philips screwdriver Maximum Cab...

Page 19: ...registered Danfoss trademark Chapter 6 Description of the FC motor page 20 Handling the FC motor page 21 Dimensions page 22 Installation of the FC motor page 24 Maintenance page 25 Forced ventilation...

Page 20: ...d washer 14 Bearing retention circlip 15 Non drive endshield 16 Bearing circlip 17 Fan 18 Fan cover Item Item Item Item Item Description Description Description Description Description 19 Fan cover sc...

Page 21: ...volution at weekly intervals Bearings are despatched from the works fully charged with lithium based grease Lubrication Frame Lubrication Temperatur size type range 80 132 Esso unirex N3 10 to 1400C B...

Page 22: ...05 305 307 307 307 307 307 311 311 311 311 311 315 315 315 315 315 322 322 322 322 322 330 330 330 330 330 340 340 340 340 340 355 355 355 355 355 375 375 375 375 375 Frame size Frame size Frame size...

Page 23: ...B5 B35 B3 B5 Flange mounting B5 B35 B3 B5 Flange mounting B5 B35 B3 B5 Flange mounting B5 B35 B3 B5 B5 B5 B5 B5 B5 FCM FCM FCM FCM FCM 305 305 305 305 305 311 311 311 311 311 322 322 322 322 322 355...

Page 24: ...ls for direct coupling the shafts must be correctly aligned in all three planes Bad alignment can be a major source of noise and vibration Allowance must be made for shaft endfloat and thermal expansi...

Page 25: ...eaning of the FC motor Routine cleaning of the FC motor Remove the fan cover and ensure that all air inlet holes are completely free Clean any dirt and obstructions from behind the fan and along the r...

Page 26: ...112 112 112 132 132 132 132 132 L 384 456 480 496 553 X 138 149 161 172 192 W 160 178 199 215 255 Standard version brake and forced ventilation units Standard version brake and forced ventilation unit...

Page 27: ...play mode selection of read out state page 30 Quick menu mode vs the menu mode page 31 Quick Setup via Quick menu page 31 Parameter selection page 31 Menu mode page 32 Parameter groups page 32 Changin...

Page 28: ...showing the value of the selected parameter An arrow indicates the direction of rotation of the motor Furthermore the Setup which has been selected as the Active Setup in parameter 004 is shown When...

Page 29: ...r changing the read out in line 2 is used for selecting group and to move the cursor when changing numerical parameters STOP RESET is used for stopping or for resetting the FC motor after a drop out t...

Page 30: ...e read out by using the keys 50 0 HZ FREQUENCY MOTOR IS RUNNING Local Control Read out I II III state Line 1 Description Data value Description for operating for 3 operating for 3 operating variable i...

Page 31: ...te large Also this series offers a choice between two programming modes a Menu mode and a Quick menu mode The Quick menu takes the user through a number of parameters that may be enough to get 50 0 HZ...

Page 32: ...nu mode The Menu mode is started by pressing the MENU key which produces the following read out on the display Line 3 on the display shows the parameter group number and name Parameter groups In the M...

Page 33: ...value a digit is first selected by means of the keys Then the chosen digit is changed infinitely variably by means of the keys The chosen digit is indicated by the digit flashing The bottom display li...

Page 34: ...hoice of parameter DATA MODE Choice of data value Choice of group VAR 2 STATUS VAR 1 1 VAR 1 2 VAR 1 3 50 0 HZ FREQUENCY 0 KEYB DISPLAY 50 0 HZ QUICK MENU X OF Y 001 LANGUAGE ENGLISH FREQUENCY 001 LAN...

Page 35: ...mber 03Gxxx and software version as from 2 03 Used together with cable for plug kit 175N0162 Purpose To make a plugable connection between LCP 2 and FCM 300 Used together with cable for plug kit 175N0...

Page 36: ...tup Function 3 Dual direction operation Function 3 Dual direction operation Function 3 Dual direction operation Function 3 Dual direction operation Function 3 Dual direction operation connect grey wir...

Page 37: ...demark Chapter 8 Chapter 8 Chapter 8 Chapter 8 Chapter 8 Operation and Display page 38 Load and motor page 44 References and limits page 47 Inputs and outputs page 52 Special functions page 58 Serial...

Page 38: ...RESET keys provided that these are active see parameters 014 015 and 017 3 The FWD REV key provided that this has been activated in parameter 016 and that in parameter Operation Display 013 a choice o...

Page 39: ...FACTORY SETUP 0 Setup 1 SETUP 1 1 Setup 2 SETUP 2 2 Multi Setup MULTI SETUP 5 Function The choice in this parameter defines the Setup number you want to control the functions of the FC motor All para...

Page 40: ...line 2 DISPLAY LINE 2 Settings None 0 Reference REFERENCE 1 Reference unit REFERENCE UNIT 2 Feedback unit FEEDBACK UNIT 3 Frequency Hz FREQUENCY Hz 4 Frequency x Scaling FREQUENCY X SCALE 5 Motor curr...

Page 41: ...n port in Hex code from the FC motor Heat sink Heat sink Heat sink Heat sink Heat sink temp temp temp temp temp C C C C C states the present heat sink temperature of the FC motor The cut out limit is...

Page 42: ...003 LCP digital control as parameter 100 4 functions as LCP control as parameter 100 3 although when parameter 002 has been set to Local operation 1 the motor may be controlled via the digital inputs...

Page 43: ...for data change DATA CHANGE LOCK Value Not locked NOT LOCKED 0 Locked LOCKED 1 Function In this parameter the software can lock the control which means that data changes cannot be made via LCP 2 howev...

Page 44: ...CHARACT Settings Constant torque CONSTANT TORQUE 1 Variable torque low VAR TORQUE LOW 2 Var torque medium VAR TORQUE MEDIUM 3 Variable torque high VAR TORQUE HIGH 4 Function In this parameter the prin...

Page 45: ...100 0 0 Function If the stator in an asynchronous motor is supplied with DC voltage a braking torque will arise The braking torque depends on the selected DC braking voltage The DC braking voltage is...

Page 46: ...adjusted in detail Optimizing makes the motor speed less load dependent This function is not active at the same time as variable torque parameter 101 Description of choice Enter a value of rated slip...

Page 47: ...is to be activated is selected via output set in parameter 340 when the motor is ramping down to stop Description of choice Set the desired frequency References and Limits factory setting parameter w...

Page 48: ...ue that can be assumed by the sum of all references If parameter 100 has been selected to open loop the max setting is 132 Hz If closed loop has been selected the maximum reference cannot be set highe...

Page 49: ...limit is not reached to be set in parameter 221 Quick stop is activated by means of a signal on one of the digital input terminals 2 5 or via the serial communication port Description of choice Progr...

Page 50: ...e set to 0 as in the factory setting factory setting parameter window text value for use in communication via serial communication port 215 Preset reference 1 PRESET REF 1 216 Preset reference 2 PRESE...

Page 51: ...oblems in the system Description of choice Enter the frequencies to be avoided See also parameter 229 References and Limits If Slow down has been selected via one of the terminals 2 3 4 or 5 parameter...

Page 52: ...ec 1 99 10 sec 10 Function If the value of the reference signal connected to the input terminal 1 falls below 50 of the setting in parameter 336 for a period longer than the time set in parameter 317...

Page 53: ...se reference PULSE REFERENCE 24 Pulse feedback PULSE FEEDBACK 25 Analogue reference REFERENCE 30 Analogue feedback FEEDBACK 31 Reset and start RESET AND START 32 32 32 32 Function In parameters 332 33...

Page 54: ...ng it with a DC voltage for a given time see parameters 126 127 Please note that this function is only active if the settings of parameters 126 127 is different from 0 Logic 0 leads to DC braking Stop...

Page 55: ...selected if a pulse sequence frequency is selected as a feedback signal See also page 50 Analogue reference Analogue reference Analogue reference Analogue reference Analogue reference is selected to...

Page 56: ...feedbackMAX 4 20 mA FB MIN MAX 4 20 mA 17 Actual current 0 20 mA 0 IMAX 0 20 mA 18 Actual current 4 20 mA 0 IMAX 4 20 mA 19 Mechanical brake MECHANICAL BRAKE 20 Function This output can act both as a...

Page 57: ...control word is logic 1 0 fMAX parameter 202 0 20 mA and 0 fMAX parameter 202 4 20 mA ReferenceMIN ReferenceMAX 0 20 mA and ReferenceMIN ReferenceMAX 4 20 mA FeedbackLOW FeedbackHIGH 0 20 mA and Feed...

Page 58: ...If the switching frequency is changed this may help to minimise possible acoustic noise from the motor Description of choice When the motor is running the switching frequency is adjusted in parameter...

Page 59: ...ck unit REF FEEDB UNIT Settings NO UNIT 0 t min 21 1 t h 22 PPM 2 m 23 RPM 3 Nm 24 bar 4 m s 25 CYCLE min 5 m min 26 PULSE s 6 F 27 UNITS s 7 in wg 28 UNITS min 8 gal s 29 UNITS h 9 ft3 s 30 C 10 gal...

Page 60: ...ameter 100 Description of choice If the FC motor is to reduce the output frequency in case the feedback signal increases select Normal 0 If the FC motor is to increase the output frequency in case the...

Page 61: ...tegrator to reach the same gain as the proportional gain Used together with Process closed loop mode parameter 100 Description of choice Quick regulation is obtained at a short integral time However t...

Page 62: ...in communication via serial communication port 445 Flying start FLYING START Settings Disable DISABLE 0 OK same direction OK SAME DIRECTION 1 OK both directions OK BOTH DIRECTIONS 2 DC brake before st...

Page 63: ...to the transmission speed of the PLC PC Serial communication 502 Coasting COASTING SELECT 503 Quick stop Q STOP SELECT 504 DC brake DC BRAKE SELECT 505 Start START SELECT 506 Reversing REVERSING SELE...

Page 64: ...between fMIN parameter 201 and fMAX parameter 202 510 Bus jog 2 BUS JOG 2 FREQ Settings 0 0 parameter 202 0 10 0 HZ 100 Function This is where to set a fixed speed jog that is activated via the serial...

Page 65: ...nalogue preset bus freeze ref catch up and slow down This value is updated every 320 ms 516 Data read out Reference unit REFERENCE UNIT Value X XXX Hz or rpm XXXX Function This parameter can be read o...

Page 66: ...ameters does not match the motor applied the read out values will be inaccurate and may become negative even if the motor is not running or is producing a positive torque factory setting parameter win...

Page 67: ...Description of choice Only whole numbers are displayed This value is updated every 160 ms 528 Data read out Digital input DIGITAL INPUT Value Unit Function This parameter can be read out via the seria...

Page 68: ...Internal error NB This parameter is updated every 20 ms factory setting parameter window text value for use in communication via serial communication port 539 Data read out Control word CONTROL WORD V...

Page 69: ...38 and 339 does not influence the read out Min and max are determined by the offset and gain adjustment of the AD converter This value is updated every 20 ms 600 Operating data Operating hours OPERATI...

Page 70: ...he oldest data value For additional information see chapter on Warnings and alarms factory setting parameter window text value for use in communication via serial communication port Description of cho...

Page 71: ...choice Normal function 0 is selected for normal operation with the motor in the selected application Technical functions 621 Nameplate FC type FC TYPE Value Depends on unit Function The key data of th...

Page 72: ...ing no COM ORDER NO Value Function The key data of the unit can be read out via the display or the serial communication port 632 BMC software identification BMC SW VERSION Value Function The key data...

Page 73: ...LT is a registered Danfoss trademark Serial communication Chapter Chapter Chapter Chapter Chapter 9 9 9 9 9 Danfoss PC software page 74 Serial bus page 75 Telegram communication page 75 Telegram build...

Page 74: ...entation print out of the Setup including diagrams BUS ADDRESS SETUP is used for setting the bus addresses on individual FC motors which are connected to the same bus setting bus addresses storing lis...

Page 75: ...e time of the slaves is maximum 50 ms Only a slave that has received a faultless telegram addressed to that slave will respond by sending back the telegram unchanged Broadcast A master can send the sa...

Page 76: ...W e g BCCOLD 0 0 0 0 0 0 1 0 EXOR second byte 1 1 0 1 0 1 1 0 D6H BCCNEW 1 1 0 1 0 1 0 0 The result after the last received sign is BCC Databytes The block of databytes is divided into two smaller blo...

Page 77: ...ds master slave Bit no 15 14 13 12 Command 0 0 0 0 No command 0 0 0 1 Read parameter value 0 0 1 0 Write parameter value in RAM word 0 0 1 1 Write parameter value in RAM double word 1 1 0 1 Write para...

Page 78: ...able to start provided the other conditions for starting are fulfilled Bit 02 OFF3 ON3 Quick stop which uses the ramp time in parameter 212 Bit 02 0 leads to a quick stop and leads to output being act...

Page 79: ...12 1 slow down has the higher priority i e the speed reference is reduced Bits 13 Choice of Setup Bit 13 is used for choosing between the two menu Setups in accordance with the following table Setup...

Page 80: ...he FC motor has not tripped Output frequency Status word Bit 03 No fault trip Bit 03 0 means that FCM 300 Series is not in a fault condition Bit 03 1 means that FCM 300 Series has tripped and needs a...

Page 81: ...Hold Ramp enable 06 Ramp stop Start 07 No function Reset 08 No function Jog 09 No function 10 Data not valid Valid 11 No function Output activated 12 No function 13 Choice of Setup 15 No function Reve...

Page 82: ...control word bit 03 is 1 and that the FC motor has not tripped See the description of other bits under status word for the Profidrive standard page 78 Output frequency Bus reference value Master Slave...

Page 83: ...g at low speed page 86 Derating for high switching frequency page 87 Vibration and shock page 87 Air humidity page 87 Efficiency page 87 Mains supply interference harmonics page 88 Power factor page 8...

Page 84: ...iate current voltage 2 Gate drive that runs the IGBTs opto couplers 3 Current transducers opto couplers Earth leakage current Earth leakage current is primarily caused by the capacitance between motor...

Page 85: ...ries continues until the intermediate circuit voltage drops below the minimum stop level which is typically 15 below FCM 300 Series s lowest rated supply voltage The time before the inverter stops dep...

Page 86: ...Below 1000 m altitude no derating is necessary Above 1000 m the ambient temperature TAMB or max output current IVLT MAX must be derated in accordance with the following diagram 1 Derating of output c...

Page 87: ...but higher losses in the electronics of the FC motor and makes an appropriate derating necessary Vibration and shock FCM 300 Series has been tested according to a procedure based on the following sta...

Page 88: ...Power factor Power factor The power factor is the relation between I1 and IRMS The power factor for 3 phase control The power factor indicates the extent to which the FC motor imposes a load on the m...

Page 89: ...o use only CE labelled components he does not have to test the entire system Danfoss FCM 300 Series motor and CE labelling CE labelling is a positive feature when used for its original purpose i e to...

Page 90: ...uipment EN 55022 Limits and methods of measuring radio disturbance characteristics of information technology equipment EN 61000 3 2 Limits for harmonic current emissions equipment input current 16 A E...

Page 91: ...h environments equipment with enclosure rating IP 54 is recommended In environments with high temperatures and humidity corrosive gases such as sulphur nitrogen and chlorine compounds will cause chemi...

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Page 93: ...registered Danfoss trademark Chapter 11 Chapter 11 Chapter 11 Chapter 11 Chapter 11 List of warnings and alarms page 94 What if the motor does not start page 94 Warnings page 95 Warning words 1 2 and...

Page 94: ...an that it is possible to program whether a given fault is to result in a warning or an alarm After a trip alarm and warning will flash but if the fault is removed only alarm will flash After a reset...

Page 95: ...the FC motor will trip Furthermore the voltage will be stated in the display ALARM 8 Undervoltage DC LINK UNDERVOLT If the intermediate circuit voltage DC drops below the inverter lower voltage limit...

Page 96: ...ion to the FC motor The warning will only be active when parameter 514 has been set to another value than OFF If parameter 514 has been set to stop and trip it will first give a warning and then ramp...

Page 97: ...g low 00002000 Voltage warning high 00004000 Phase loss 00010000 Live zero error warning 00400000 Output freq limit warning 00800000 HPFB error 40000000 24 V supply warning 80000000 Inverter temp high...

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Page 99: ...FCM 300 Series 99 MG 03 B6 02 VLT is a registered Danfoss trademark Chapter 12 Chapter 12 Chapter 12 Chapter 12 Chapter 12 List of Parameters page 100 List of Parameters...

Page 100: ...off 60 0 sec 10 0 sec Parameter 126 DC brake cut in frequency 0 0 Hz fMAX 0 0 Hz Parameter 127 Motor thermal protection 2 Disable Parameter 128 DC braking voltage 0 100 0 Parameter 132 Start voltage...

Page 101: ...ion Off AC braking Off Parameter 400 Reset function 11 Manual reset Parameter 405 Switching frequency 1 5 14 0 kHz Unit dependent Parameter 411 Variable switching frequency 3 Temp dep sw freq Paramete...

Page 102: ...analog input mA X 10 Parameter 542 Data read out Terminal 2 analog input V X 10 Parameter 543 Operating data Operating hours 0 130 000 0 hours Parameter 600 Operating data Hours run 0 130 000 0 hours...

Page 103: ...FCM 300 Series 103 MG 03 B6 02 VLT is a registered Danfoss trademark Chapter 13 Chapter 13 Chapter 13 Chapter 13 Chapter 13 Index page 104 Index...

Page 104: ...ntilation units 26 G G G G G Galvanic isolation PELV 84 H H H H H Handling the FC motor 21 22 I II I I Inertia 21 Initialisation 71 Installation of the FC motor 24 Integration of frequency converter a...

Page 105: ...Database identification no 72 Nameplate FC type 71 Nameplate Software version no 71 Operating data Hours run 69 Operating data Number of overtemperatures 70 Operating data Number of overvoltages 70 O...

Page 106: ...ogue inputs 15 Control card digital pulse and analogue outputs 15 Control card digital pulse inputs 15 Control card pulse input 15 Control card RS 485 serial communication 15 Control characteristics 1...

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