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Installation Guide

Termix One-B – 1 Series BS

3.0 Safety notes

3.1 Safety Notes – general

The following instructions refer to the standard design of
substation. Special versions of substations are available on
request.

This operating manual should be read carefully before installation
and start-up of the substation. The manufacturer accepts no
liability for damage or faults that result from non-compliance with
the operating manual. Please read and follow all the instructions
carefully to prevent accidents, injury and damage to property.
Assembly, start-up and maintenance work must be performed by
qualified and authorized personnel only.
Please comply with the instructions issued by the system
manufacturer or system operator.

Corrosion protection

All pipes and components are made of stainless steel and brass.
The maximum chloride compounds of the flow medium should not
be higher than 150 mg/l.
The risk of equipment corrosion increases considerably if the
recommended level of permissible chloride compounds is
exceeded.

Energy source

The substation is designed for district heating as the primary
source of energy. However, also other energy sources can be used
where the operating conditions allow it and always are comparable
to district heating.

Application

The substation is designed to be connected to the house
installation in a frost-free room, where the temperature does not
exceed 50 °C and the humidity does not exceed 60%. Do not cover
or wall up the substation or in any other way block the entrance
to the station.

Choice of material

Choice of materials always in compliance with local legislation.

Safety valve(s)

We recommend mounting of safety valve(s), however, always in
compliance with local regulations.

Connection

The substation must be equipped with features that ensure that
the substation can be separated from all energy sources (also
power supply).

Emergency

In case of danger or accidents - fire, leaks or other dangerous
circumstances - interrupt all energy sources to the station if
possible, and seek expert help.
In case of discoloured or bad-smelling domestic hot water, close all
shut-off valves on the substation, inform the operating personnel
and call for expert help immediately.

Storage

Any storage of the substation which may be necessary prior to
installation should be in conditions which are dry and heated.

Authorized personnel only

Assembly, start-up and maintenance work must be performed by
qualified and authorized personnel only.

Please observe instructions carefully

To avoid injury to persons and damage to the device, it is absolutely
necessary to read and observe these instructions carefully.

Warning of high pressure and temperature

Be aware of the installation’s permissible system pressure and
temperature.

The maximum temperature of the flow medium in the substation is
120 °C.

The maximum operating pressure of the substation is 10 bar. PN 16
versions are available on enquiry.

The risk of persons being injured and equipment damaged increases
considerably if the recommended permissible operating parameters
are exceeded.
The substation installation must be equipped with safety valves,
however, always in accordance with local regulations.

Warning of hot surface

The substation has got hot surfaces, which can cause skin burns.
Please be extremely cautious in close proximity to the substation.
Power failure can result in the motor valves being stuck in open
position. The surfaces of the substation can get hot, which can cause
skin burns. The ball valves on district heating supply and return should
be closed.

Warning of transport damage

Before substation installation, please make sure that the substation
has not been damaged during transport.

IMPORTANT - Tightening of connections

Due to vibrations during transport all flange connections, screw joints
and electrical clamp and screw connections must be checked and
tightened before water is added to the system. After water has been
added to the system and the system has been put into operation,
re-tighten

ALL

connections.

LGB38000

DEN-GT

3

Summary of Contents for Termix One-B-1 BS Series

Page 1: ...1 Safety Notes general 3 4 0 Mounting 4 4 1 Mounting 4 5 0 Design 6 5 1 Design 6 5 2 Schematic diagram 7 6 0 Controls 9 6 1 DHW temperature control 9 6 2 Maintenance 10 7 0 Troubleshooting 11 7 1 Tro...

Page 2: ...water very efficiently thereby creating a very good operation economy Domestic hot water DHW The domestic hot water is prepared in the heat exchanger and the temperature is regulated with a thermostat...

Page 3: ...leaks or other dangerous circumstances interrupt all energy sources to the station if possible and seek expert help In case of discoloured or bad smelling domestic hot water close all shut off valves...

Page 4: ...supply Connections 1 Domestic cold water DCW 2 Domestic hot water DHW 3 District heating DH supply 4 District heating DH return Connection sizes DH G int thread DCW DHW G int thread Dimensions mm Typ...

Page 5: ...tallation Clean and rinse Prior to installation all substation pipes and connections should be cleaned and rinsed Tightening Due to vibration during transport all substation connections must be checke...

Page 6: ...mix One B 1 Series BS 5 0 Design 5 1 Design Your substation might look different than the substation shown Design description B Heat exchanger DHW O Termix sensor accelerator 7 Thermostatic controller...

Page 7: ...ermix One B with GTU Second diagram Termix One B with safety valve Schematic description B Heat exchanger DHW 7 Thermostatic valve 2 Single check valve 21 To be ordered separately 4 Safety valve 62 GT...

Page 8: ...BS 5 2 1 Technical parameters Technical parameters Nominal pressure PN 16 Max DH supply temperature 120 C Min DCW static pressure 0 5 bar Brazing material HEX Copper Heat exchangers test pressure 30...

Page 9: ...supply temperatures of up to 90 C Thermostatic control DHW temperature is adjusted as follows To increase temperature turn the handle on the thermostatic controller to select a higher number To decrea...

Page 10: ...e energy meter at regular intervals and to write down the meter readings Regular inspections of the substation according to this Instruction are recommended which should include Strainers Cleaning of...

Page 11: ...k circulation pump Defective or clogged non return valve Replace clean No electricity Check Wrong setting of automatic controls if any To adjust an electronic controller for DHW pls note enclosed inst...

Page 12: ...x One B 1 Series BS 7 3 Disposal Disposal This product should be dismantled and its components sorted if possible in various groups before recycling or disposal Always follow the local disposal regula...

Page 13: ...Installation Guide Termix One B 1 Series BS LGB38000 DEN GT 13...

Page 14: ...Installation Guide Termix One B 1 Series BS 14 DEN GT LGB38000...

Page 15: ...cts Substations Category 0 without electrical equipment covered by this declaration are in conformity with the following directives standards and other normative documents provided that they are used...

Page 16: ...Installation Guide Termix One B 1 Series BS Produced by Gemina Termix A S 02 2015...

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