17 of 282
M-SV-001-EN Rev. G
• The procedures for disassembling and assembling various components of the compressor
• Fault and calibration interpretations
• System troubleshooting suggestions
• Maintenance tasks that should be followed
This manual gives only general procedures for servicing and does not provide part numbers of single
products or single components. If this information is required, please contact a recognized Danfoss
Turbocor original equipment manufacturer (OEM) customer.
Additionally, this manual is written for Major revision F and later compressors. When necessary,
particular revision compressors are specified, but the majority of the content remains the same,
regarless of the compressor revision. Danfoss LLC does sell various upgrade kits (e.g., Soft Start
Upgrade Kit) and and those kits may include retrofit cabling or other hardware that are not specifically
installed on production compressors. This manual only illustrates components that were installed on
production compressors. Always refer to the specific spare part kit instructions during installation.
1.3 Organization
This manual is organized in the following manner:
•
Section 1: Introduction
– this section describes the purpose of the manual, its organization,
conventions used in the manual, and a safety summary which describes the use of Danger,
Caution, and Notes symbols
• Section 2: Compressor Fundamentals
– this section identifies the parts of the compressor
and provides fundamental knowledge of the role each component plays in the main fluid path,
motor-cooling system, and in the energy and signal flow
• Section 3: Compressor Removal and Installation
– this section describes the safe practices of
removing and installing the compressor
• Section 4: Compressor Components
– this section describes in depth component information,
the steps necessary to obtain measurements that verify a component is functional and the steps
necessary to replace a compressor component
• Section 5: Troubleshooting
– this section describes troubleshooting using signals from the
compressor to determine the specific source of faults at the system and compressor level
• Section 6: Maintenance
– this section contains a table containing a list of tasks that should be
performed on a regular basis to maintain optimal performance of the system
•
Appendix A: Acronyms/Terms
– this section provides definitions of terms and acronyms used
in this manual
• Appendix B: Compressor Troubleshooting Flowcharts
– this section contains flowcharts to
assist you with compressor troubleshooting
• Appendix C: Compressor Test Sheet
– this section contains a sheet with test points, expected
values, and the section in the manual associated with a particular test
The following conventions are used in this manual:
• Procedures – all user procedures are listed in numerical steps, unless it is a one-step procedure.
A one-step procedure is shown as a bullet.
• User Action Required (software) – if a user is required to take action in a software procedure, the
action will be shown in bold. Example; When the Login window opens, type in
your name and
password
.
• Monitoring Program Window Names – all window names will be in italic. Example
Compressor
Controller window
.
• Internal References – references to sections within this manual are encapsulated in quotes.
Example, Isolate the compressor power as described in the “Electrical Isolation of the
Compressor" section of this manual.
• External References – references to items not within this manual are underlined. Example; Refer
to the Installation and Operation Manual for installation procedures.
Summary of Contents for Turbocor TTS Series
Page 14: ...14 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 30: ...30 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 38: ...38 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 40: ...40 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 46: ...46 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 50: ...50 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 238: ...238 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 240: ...240 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 260: ...260 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 262: ...262 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 268: ...268 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 276: ...276 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
Page 280: ...280 of 282 M SV 001 EN Rev G THIS PAGE INTENTIONALLY LEFT BLANK...
