Danfoss VLT 5000 Series, Design Manual

Page 1: ...VLT 5000 Rev 2007 07 10 www danfoss com drives 175R0787 MG52B202 MG52B202 MG52B202 VLT 5000 Design Guide Design Guide...

Page 2: ...Mechanical installation 59 Mechanical installation 59 Electrical installation 62 Safety earthing 62 Extra protection RCD 62 Electrical installation mains supply 62 Electrical installation motor cables...

Page 3: ...back 103 VLT 5000 controllers 104 PID for process control 106 PID for speed control 107 PID for torque controller open loop 109 Special conditions 110 Galvanic Isolation PELV 110 Extreme Running Condi...

Page 4: ...e used for all VLT 5000 Series frequency converters with software version 3 9x The software version number can be seen from parameter 624 CE and C tick labelling do not cover VLT 5001 5062 525 600 V u...

Page 5: ...tive earthing of the equipment must be established the user must be pro tected against supply voltage and the motor must be protected against overload in ac cordance with applicable national and local...

Page 6: ...ection of the complete installation must be observed Not tak ing care using relevant monitoring devices for IT mains may result in damage Warning Touching the electrical parts may be fatal even after...

Page 7: ...uired information for design purposes and gives a good insight into the technology product range technical data etc The Operating Instructions include a Quick Setup in struction and are delivered with...

Page 8: ...2 VLT 5000 Brake resistors MI 90 FX YY Brake resistors for horizontal applications VLT 5001 5011 Only in English and German MI 50 SX YY LC filter modules MI 56 DX YY Converter for encoder inputs 5V TT...

Page 9: ...called VVCplus which is a further develop ment of the Voltage Vector Control VVC known i e from Danfoss VLT 3000 Series VVCplus controls an induction motor by energizing it with a variable frequency...

Page 10: ...es intermediate circuit coils there is only a small amount of harmonic mains supply interference This ensures a good power factor and lower peak current which re duces the load on the mains installati...

Page 11: ...Key Diagram for VLT 5001 5027 200 240 V VLT 5001 5102 380 500V VLT 5001 5062 525 600 V VLT 5000 Design Guide 10 MG 52 B2 02 VLT is a registered Danfoss trademark...

Page 12: ...gram for VLT 5122 5552 380 500 V and VLT 5042 5602 525 690 V Note The RFI switch has no function in the 525 690 V drives VLT 5000 Design Guide MG 52 B2 02 VLT is a registered Danfoss trademark 11 Tech...

Page 13: ...harac teristic for an oversize motor is that the frequency converter will be able constantly to yield 100 torque without derating as a result of a bigger motor NB This function cannot be chosen for VL...

Page 14: ...30 22 5032 x x x x x x x x 37 30 5042 x x x x x x x x 45 37 5052 x x x x x x x x C00 Compact IP00 DE Extended with brake disconnect and fuses B20 Bookstyle IP20 DX Extended without brake with disconne...

Page 15: ...110 5152 x x x x x x x x x x x x x x x x 160 132 5202 x x x x x x x x x x x x x x x x 200 160 5252 x x x x x x x x x x x x x x x x 250 200 5302 x x x x x x x x x x x x x x x x 315 250 5352 x x x x x...

Page 16: ...X X X X X X X X X X X X X X X 200 160 5202 X X X X X X X X X X X X X X X 250 200 5252 X X X X X X X X X X X X X X X 315 250 5302 X X X X X X X X X X X X X X X 400 315 5352 X X X X X X X X X X X X X X...

Page 17: ...with class A1 filter R3 Compliance with class B and A1 R6 Compliance with marine approvals VLT 5122 5302 380 500 V Compliance depends on cable length Please be aware that some power sizes always have...

Page 18: ...Ordering form VLT 5000 Series Typecode VLT 5000 Design Guide MG 52 B2 02 VLT is a registered Danfoss trademark 17 How to select your fre quency converter...

Page 19: ...for the following compact units VLT type 5008 5027 200 240 V VLT type 5016 5102 380 500 V VLT type 5016 5062 525 600 V Contactors Danfoss also manufactures a complete range of con tactors Brake resis...

Page 20: ...ency converters Documentation and print out of parameter set tings incl diagrams SyncPos Creating SyncPos programme Ordering number Please order your CD containing MCT 10 Set up Soft ware using code n...

Page 21: ...27 18 5 88 0 1 7 0 083 175U0047 380 500 V units VLT type Nominal power at CT Input current Voltage drop Inductivity Ordering number kW A mH 5001 0 75 2 3 1 3 196 175U0015 5002 1 1 2 6 1 2 827 175U0017...

Page 22: ...Accessories for VLT 5000 Series IP 20 bottom cover Memory option Application option VLT 5000 Design Guide MG 52 B2 02 VLT is a registered Danfoss trademark 21 Product range...

Page 23: ...ation kit for 2000mm high enclosure VLT5122 5152 380 500V VLT 5042 5152 525 690V 176F1826 Rittal TS8 enclosure for IP003 Installation kit for 1800mm high enclosure VLT5202 5302 380 500V VLT 5202 5352...

Page 24: ...76F1551 176F1553 Modbus Plus for Compact units excl memory option 176F1559 Modbus Plus for Bookstyle units incl memory option 176F1550 176F1552 Modbus Plus for Bookstyle units excl memory option 176F1...

Page 25: ...f the wave condi tion Besides the features of the du dt filter the sine wave filter also reduces insulation stress and bearing cur rents in the motor thus leading to prolonged motor lifetime and longe...

Page 26: ...Part No IP00 Rated filter current at 50 Hz 4 kHz 60 Hz 130B2396 130B2385 24 A 4 kHz 60 Hz 130B2397 130B2386 45 A 3 kHz 60 Hz 130B2398 130B2387 75 A 3 kHz 60 Hz 130B2399 130B2388 110 A 3 kHz 60 Hz 130B...

Page 27: ...ion MI 90 FX YY for further information Flatpack brake resistors for horizontal conveyors VLT type Motor kW Resistor ohm Size Order number Max duty cycle 5001 0 75 150 150 100 W 175U1005 14 0 5001 0 7...

Page 28: ...2 8 175U1849 30 9 3 175U1949 5027 25 3 5 175U1850 25 12 7 175U1950 5032 20 4 0 175U1851 20 13 0 175U1951 5042 15 4 8 175U1852 15 15 6 175U1952 5052 12 5 5 175U1853 12 19 0 175U1953 5062 9 8 15 175U20...

Page 29: ...12 0 5006 4 120 240 200 W 2 x 175U09861 11 0 5008 5 5 82 160 200 W 2 x 175U09881 6 5 5011 7 5 65 130 200 W 2 x 175U09901 4 0 1 Order 2 pcs Mounting angle for flatpack resistor 100 W 175U0011 Mounting...

Page 30: ...ent than the input current ratings of VLT 5000 as stated in the respective operating instructions as these numbers are based on different operating conditions 440 480 V 60Hz IAHF N Typical Motor Used...

Page 31: ...suming typical motor load VLT 5000 series is based on a 160 torque application The pre calculated filter current may be varying from the input current ratings of VLT 5000 as stated in the respective o...

Page 32: ...frequency VLT 5352 5552 380 500 V 0 132 Hz 0 300 Hz Output frequency VLT 5001 5011 525 600 V 0 132 Hz 0 700 Hz Output frequency VLT 5016 5052 525 600 V 0 132 Hz 0 1000 Hz Output frequency VLT 5062 525...

Page 33: ...C PNP positive logics Voltage level logical 0 5 V DC Voltage level logical 1 10 V DC Maximum voltage on input 28 V DC Input resistance Ri 2 k Scanning time per input 3 msec Reliable galvanic isolation...

Page 34: ...rminal nos 42 45 Voltage level at digital pulse output 0 24 V DC Minimum load to ground terminal 39 at digital pulse output 600 Frequency ranges digital output used as pulse output 0 32 kHz Current ra...

Page 35: ...length screened cable VLT 5011 525 600 V and VLT 5008 normal overload mode 525 600 V 50 m Max brake cable length screened cable 20 m Max loadsharing cable length screened cable 25 m from frequency co...

Page 36: ...500 V high overload torque 160 Max 45 C 24 hour average max 40 C Derating for high ambient temperature see the Design Guide Min ambient temperature in full operation 0 C Min ambient temperature at re...

Page 37: ...C and can be reset if the temperature has fallen below 60 C VLT 5202 5352 525 690 V cut out at 100 C and can be reset if the temperature has fallen below 70 C VLT 5402 5602 525 690 V cut out at 75 C...

Page 38: ...nt 200 V IL N A 3 4 4 8 7 1 9 5 11 5 14 5 Max cable cross section power mm2 AWG 2 4 10 4 10 4 10 4 10 4 10 4 10 Max pre fuses UL1 A 16 10 16 10 16 15 25 20 25 25 35 30 Efficiency3 0 95 0 95 0 95 0 95...

Page 39: ...8 10 8 10 8 16 6 Rated input current 200 V IL N A 32 46 61 73 88 Max cable cross section IP 54 16 6 16 6 35 2 35 2 50 0 power mm2 AWG 2 5 IP 20 16 6 35 2 35 2 35 2 50 0 Max pre fuses UL1 A 50 60 80 1...

Page 40: ...110 Rated input current IL N A 230 V 101 3 126 6 149 9 Normal overload torque 150 Rated input current IL N A 230 V 77 9 101 3 126 6 Max cable cross section power supply mm2 4 6 AWG 2 4 6 120 300 mcm M...

Page 41: ...ake and loadsharing mm2 AWG 2 4 10 4 10 4 10 4 10 Rated input current IL N A 380 V 2 3 2 6 3 8 5 3 IL N A 460 V 1 9 2 5 3 4 4 8 Max cable cross section power mm2 AWG 2 4 10 4 10 4 10 4 10 Max pre fuse...

Page 42: ...sharing mm2 AWG 2 4 10 4 10 4 10 4 10 Rated input current IL N A 380 V 7 9 1 12 2 15 0 IL N A 460 V 6 8 3 10 6 14 0 Max cable cross section power mm2 AWG 2 4 10 4 10 4 10 4 10 Max pre fuses UL1 A 16 1...

Page 43: ...ss section to motor IP 54 16 6 16 6 16 6 brake and loadsharing mm2 AWG 2 IP 20 16 6 16 6 35 2 Min cable cross section to motor brake and loadsharing mm2 AWG 2 4 10 8 10 8 10 8 Rated input current IL N...

Page 44: ...G 2 5 IP20 35 2 35 2 50 0 Min cable cross section to motor brake and loadsharing mm2 AWG 2 4 10 8 10 8 16 6 Rated input current IL N A 380 V 60 72 89 IL N A 460 V 53 64 77 Max cable cross section IP 5...

Page 45: ...120 250 mcm5 120 250 mcm5 Min cable cross section to motor brake and loadsharing mm2 AWG 4 16 6 25 4 25 4 Rated input current IL N A 380 V 104 145 174 IL N A 460 V 104 128 158 Max cable cross section...

Page 46: ...oss section to loadsharing and brake mm2 4 6 AWG 2 4 6 2 x 70 2 x 2 0 2 x 185 2 x 350 mcm Normal overload current 110 Rated input current IL N A 380 415 V 208 256 317 385 467 IL N A 440 500 V 185 236...

Page 47: ...cross section to brake mm2 4 6 AWG 2 4 6 2x185 2x350 mcm Normal overload current 110 Rated input current IL N A 380 415 V 590 647 733 787 IL N A 440 500 V 531 580 667 718 High overload torque 160 Rat...

Page 48: ...VLT N kVA 575 V 1 7 2 4 2 7 3 9 Typical shaft output PVLT N kW 0 75 1 1 1 5 2 2 Typical shaft output PVLT N HP 1 1 5 2 3 Max cable cross section to motor brake and loadsharing mm2 AWG 2 4 10 4 10 4 10...

Page 49: ...0 6 1 9 0 11 0 SVLT N kVA 575 V 4 9 6 1 9 0 11 0 Typical shaft output PVLT N kW 3 4 5 5 7 5 Typical shaft output PVLT N HP 4 5 7 5 10 Max cable cross section to motor brake and loadsharing mm2 AWG 2...

Page 50: ...rake and loadsharing mm2 AWG 2 6 6 2 Min cable cross section to motor 0 5 0 5 10 brake and loadsharing mm2 AWG 4 20 20 8 Normal overload torque 110 Rated input current IL N A 550 V 22 27 33 IL N A 600...

Page 51: ...1 0 Min cable cross section to motor 10 16 16 16 brake and loadsharing mm2 AWG 4 8 6 6 6 Normal overload torque 110 Rated input current IL N A 550 V 42 53 63 79 IL N A 600 V 38 49 58 72 High overload...

Page 52: ...sharing and brake mm2 4 6 AWG 2 4 6 2 x 70 2 x 2 0 Normal overload torque 110 Rated input current IL N A 550 V 60 77 89 110 130 IL N A 575 V 58 74 85 106 124 IL N A 690 V 58 77 87 109 128 High overloa...

Page 53: ...ble cross section to loadsharing and brake mm2 4 6 AWG 2 4 6 2 x 70 2 x 2 0 2 x 185 2 x 350 mcm Normal overload torque 110 Rated input current IL N A 550 V 158 198 245 299 355 408 IL N A 575 V 151 189...

Page 54: ...6 AWG 2 4 6 2x185 2x350 mcm Normal overload current 110 Rated input current IL N A 525 550 V 504 574 607 IL N A 551 690 V 482 549 607 High overload torque 160 Rated input current IL N A 525 550 V 413...

Page 55: ...5017906 020 KLS R20 ATM R20 or A6K 20R 5008 KTS R25 5017906 025 KLS R25 ATM R25 or A6K 25R 5011 KTS R30 5012406 032 KLS R30 A6K 30R 5016 KTS R40 5012406 040 KLS R40 A6K 40R 5022 KTS R50 5014006 050 K...

Page 56: ...M4012 2061032 4 6 6URD30D08A0400 5302 170M4014 2061032 5 6 6URD30D08A0500 5352 170M5011 2062032 55 6 6URD32D08A550 5402 170M4017 2061032 700 6 9URD31D08A0700 5502 170M6013 2063032 900 6 9URD33D08A0900...

Page 57: ...200 D 5072 5102 380 500 V 800 370 335 780 330 225 D Compact Nema 1 IP20 IP21 5032 5052 200 240 V 954 370 335 780 270 225 E 5122 5152 380 500 V 1208 420 3731 1154 304 225 J 5202 5302 380 500 V 1588 42...

Page 58: ...Mechanical dimensions cont VLT 5000 Design Guide MG 52 B2 02 VLT is a registered Danfoss trademark 57 Measurements dimen sions...

Page 59: ...Mechanical dimensions cont Type H IP 20 IP 54 Type I IP 00 Type J IP 00 IP 21 IP 54 VLT 5000 Design Guide 58 MG 52 B2 02 VLT is a registered Danfoss trademark...

Page 60: ...llustration below To protect the unit from overheating it must be ensur ed that the ambient temperature does not rise above the max temperature stated for the frequency convert er and that the 24 hour...

Page 61: ...06 200 240 V 100 Installation on a plane vertical surface no spacers VLT 5001 5011 380 500 V 100 VLT 5001 5011 525 600 V 100 VLT 5008 5027 200 240 V 200 Installation on a plane vertical surface no spa...

Page 62: ...de Compact Nema 1 IP 21 and IP 54 All Nema 1 IP 21 and IP 54 units in the above men tioned series can be installed side by side without any space between them since these units do not require cooling...

Page 63: ...ed out by short circuit ing terminals U V W L1 L2 and L3 and energizing by max 2 15 kV DC for one second between this short circuit and the chassis NB The RFI switch must be closed position ON when hi...

Page 64: ...nstruction in Parameter 411 When setting the switching frequency higher than 3 kHz the output current is derated in SFAVM mode By changing Parameter 446 to 60 AVM mode the fre quency at which the curr...

Page 65: ...atch the brake torque See also Brake instructions MI 90 FX YY and MI 50 SX YY for further information regarding safe in stallation NB Please note that voltages up to 1099 V DC depending on the supply...

Page 66: ...M6 4 mm Allen wrench 5032 5052 11 3 M8 bolt and stud 380 500 V 5001 5011 0 6 M3 Slotted screw 5016 5022 IP20 1 8 M4 Slotted screw 5016 5027 IP54 1 8 M4 Slotted screw 5027 5042 IP20 3 M5 4 mm Allen wre...

Page 67: ...thout connection to mains Please note that a warning of low voltage will be given when 24 V DC has been connected however there will be no tripping If 24 V external DC supply is connected or switched...

Page 68: ...mpact IP 20 Nema 1 Compact IP 54 VLT 5001 5006 200 240 V VLT 5001 5011 380 500 V VLT 5001 5011 525 600 V Compact IP 20 Nema 1 VLT 5008 5027 200 240 V VLT 5016 5062 380 500 V VLT 5016 5062 525 600 V VL...

Page 69: ...VLT 5008 5027 200 240 V VLT 5016 5062 380 500 V Compact IP 00 NEMA 1 IP 20 VLT 5032 5052 200 240 V Compact IP 54 VLT 5032 5052 200 240 V VLT 5000 Design Guide 68 MG 52 B2 02 VLT is a registered Danfo...

Page 70: ...T 5042 5152 525 690 V NOTE The RFI switch has no function in the 525 690 V drives Compact IP 54 VLT 5072 5102 380 500 V Compact IP 00 without disconnect and fuse VLT 5122 5152 380 500 V VLT 5042 5152...

Page 71: ...onnect and fuse VLT 5352 5552 380 500 V VLT 5402 5602 525 690 V Compact IP 00 with disconnect and fuse VLT 5202 5302 380 500 V VLT 5202 5352 525 690 V Compact IP 00 without disconnect and fuse VLT 535...

Page 72: ...0 500 V VLT 5402 5602 525 690 V Note The RFI switch has no function in the 525 690 V drives Position of earth terminals IP 00 Position of earth terminals IP 21 IP 54 VLT 5000 Design Guide MG 52 B2 02...

Page 73: ...54 VLT 5001 5006 200 240 V VLT 5001 5011 380 500 V VLT 5001 5011 525 600 V Compact IP 00 NEMA 1 VLT 5008 5027 200 240 V VLT 5016 5102 380 500 V VLT 5016 5062 525 600 V Compact IP 54 VLT 5008 5027 200...

Page 74: ...0 NEMA 1 IP20 VLT 5032 5052 200 240 V Compact IP 54 VLT 5032 5052 200 240 V Compact IP 54 VLT 5072 5102 380 500 V VLT 5000 Design Guide MG 52 B2 02 VLT is a registered Danfoss trademark 73 Electrical...

Page 75: ...3 Digital inputs encoder inputs 20 Ground for digital inputs 39 Ground for analogue digital outputs 42 45 Analogue digital outputs for indicat ing frequency reference current and torque 50 Supply volt...

Page 76: ...10 V Connect 510 ohms resistor between input terminal 53 and 55 and adjust minimum and maximum values in pa rameters 309 and 310 or 54 and 55 and adjust minimum and maximum values in parameters 312 a...

Page 77: ...us must be terminated by a resistor network at both ends For this purpose set switches 2 and 3 on the control card for ON DIP Switches 1 4 The dipswitch is located on the control card It is used for s...

Page 78: ...frequency impedance of the screen which reduces its effectiveness at high frequencies Use low impedance cable clamps or EMC cable glands instead It is important to ensure good electrical con tact betw...

Page 79: ...le to reduce the in and outgoing radiation of electric noise depends on the transfer im pedance ZT The screen of a cable is normally de signed to reduce the transfer of electric noise however a screen...

Page 80: ...le covered by the screen often stated as a percentage value Screen type i e braided or twisted pattern Aluminium clad with copper wire Twisted copper wire or armoured steel wire cable Single layer bra...

Page 81: ...tial between the frequency converter and the PLC etc is different electric noise may occur that will disturb the whole system This problem can be solved by fitting an equalising cable to be placed nex...

Page 82: ...1 Not possible with 5042 5602 525 690 V units NB The RFI switch is not to be operated with mains connected to the unit Check that the mains supply has been disconnected before operating the RFI switch...

Page 83: ...Compact IP 20 NEMA 1 VLT 5022 5027 200 240 V VLT 5042 5102 380 500 V VLT 5042 5062 525 600 V Compact IP 54 VLT 5001 5006 200 240 V VLT 5001 5011 380 500 V Compact IP 54 VLT 5008 5011 200 240 V VLT 50...

Page 84: ...6 5027 200 240 V VLT 5032 5062 380 500 V Compact IP 54 VLT 5072 5102 380 500 V All enclosure types VLT 5122 5552 380 500 V VLT 5000 Design Guide MG 52 B2 02 VLT is a registered Danfoss trademark 83 El...

Page 85: ...r STX 02 Hex followed by a byte that denotes the length of the telegram LGE and a byte that denotes the ad dress of the frequency converter ADR Then follows a number of data bytes variable depending o...

Page 86: ...xample Before the first byte in the telegram is received the Calculated CheckSum BCS is 0 When the first byte 02H has been received BCS BCC EXOR first byte EXOR exclusive or BCS 0 0 0 0 0 0 0 0 00 H E...

Page 87: ...meter s limits 3 The sub index used does not exist 4 The parameter is not the array type 5 The data type does not match the defined parameter 17 Data change in the defined para meter is not possible i...

Page 88: ...e set to F Hex The index character is used to indicate whether it is a read or write command In a read command the index must have the following format Some frequency converters have parameters to whi...

Page 89: ...ved as 10 0 Conversion table Conversion index Conversion factor 74 0 1 2 100 1 10 0 1 1 0 1 2 0 01 3 0 001 4 0 0001 5 0 00001 Process Words The block of process words is divided into two blocks of 16...

Page 90: ...start the motor if the other starting conditions have been fulfilled Note In parameter 502 Coasting stop a selection is made to define how Bit 03 gates with the corresponding function on a digital in...

Page 91: ...3 and 14 are used to choose from the four menu Setups according to the following table Setup Bit 14 Bit 13 1 0 0 2 0 1 3 1 0 4 1 1 The function is only possible when Multi Setups is se lected in param...

Page 92: ...eater than 0 Hz Bit 12 Brake test Bit 12 0 means brake test OK Bit 12 1 means brake test failed Bit 13 Voltage warning high low Bit 13 0 means that there are no voltage warnings Bit 13 1 means that th...

Page 93: ...iption under Control word according to FC protocol Bit 15 Reversing See description under Control word according to FC protocol Status word according to Fieldbus Profile The status word is used to inf...

Page 94: ...It is possible to change the direction of rotation via the serial reference This is done by converting the binary reference value to 2 complement See example Example Control word and serial communica...

Page 95: ...Output frequency 2000 Hex 50 of the frequency range corresponding to 25 Hz VLT 5000 Design Guide 94 MG 52 B2 02 VLT is a registered Danfoss trademark...

Page 96: ...se from the frequency converter gives in formation of the status of the drive when it received the command By sending the command again the pcd1 will change to the new status Response from the frequen...

Page 97: ...indicates a Read Parameter Description and 01 indicates pa rameter number 001 Language IND 0001 1 indicates that Basic characteristics are required The response from the frequency converter will be S...

Page 98: ...1 min RPM 67 16 Torque Nm 0 17 Temperature K 0 C 100 21 Voltage V 0 22 Current A 0 24 Ratio 0 27 Relative change 0 28 Frequency Hz 0 Conversion index Conversion factor 0 1 1 10 2 100 3 1000 1 0 1 2 0...

Page 99: ...8 The Upper limit returns the maximum allowed value of a parameter The data type of Upper limit is the same is for the parameter itself Default value index 20 The Default value returns the default val...

Page 100: ...ency converter STX LGE ADR PKE IND PWEHIGH PWELOW PCD1 PCD2 BCC 02 0E 01 F0 01 00 01 00 00 00 00 XX XX XX XX XX STX 02 Start byte LGE 0E Length of the remaining telegram ADR Send the VLT frequency con...

Page 101: ...e following must be programmed in order shown Function Parameter Setting Data value Rotation frequency direction 200 Both directions 0 132 Hz 1 Minimum reference 204 3 10 Hz Ramp up time 1 207 10 20 s...

Page 102: ...Data value Active Setup 004 Multi Setup 5 Digital input term 16 300 Choice of Setup lsb 10 Digital input term 32 306 Preset reference lsb 6 Digital input term 33 307 Preset reference msb 6 Setup copy...

Page 103: ...mal special motor character 15 Rotation frequency direction 200 Both directions 0 132 Hz 1 Analogue input term 53 308 Thermistor 4 Motor thermal protection 128 Thermistor warning Thermistor trip 1 or...

Page 104: ...tation frequency direction 200 Both directions 0 132 Hz 1 Reference feedback range 203 Max Max 1 Minimum reference 204 Set to min torque Nm Maximum reference 205 Set to max torque Nm Reference functio...

Page 105: ...ended change of an external reference makes the sum of references move too far away from the optimum reference As with the feedback range the reference range is set in the units that belong to the app...

Page 106: ...ch is why it can be an advantage to feed as stable a signal as possible to the process controller The parameters that are specific to the process con troller are parameters 437 to 444 Setting of torqu...

Page 107: ...set point 3 Temperature transmitter 10 40 C 4 20 mA feedback The following must be programmed in order shown see explanation of settings in the Operating Instructions Function Parameter no Setting Dat...

Page 108: ...egrated PID speed controller is to be applied This is a case of normal control which means that when the load increases the power supplied to the conveyor belt motor increases in order to keep the spe...

Page 109: ...input A 25 Minimum feedback 414 0 rpm Maximum feedback 415 1650 rpm max ref 10 Reference 308 Reference factory setting 1 Terminal 53 min scale 309 0 Volt factory setting Terminal 53 max scale 310 10...

Page 110: ...ed to change this setting by a maximum factor of 2 Feedback The feedback signal is an estimated torque calculated by the VLT frequency converter on the basis of the current values measured Reference T...

Page 111: ...rth leakage current Earth leakage current is primarily caused by the ca pacitance between motor phases and the motor cable screen When an RFI filter is used this contributes ad ditional leakage curren...

Page 112: ...utput frequency from the frequency converter ie the load generates energy 2 During deceleration ramp down if the mo ment of inertia is high the load is low and the ramp down time is too short for the...

Page 113: ...80 500 V Cable length Mains voltage Rise time Peak voltage dU dt 50 metres 500 V 0 5 sec 1230 V 1968 V sec 150 metres 500 V 1 sec 1270 V 1270 V sec 50 metres 380 V 0 6 sec 1000 V 1333 V sec 150 metres...

Page 114: ...IP 20 units IP 54 units 50 dB A 62 dB A VLT 5008 5027 200 240 V VLT 5016 5102 380 500 V IP 20 units 61 dB A IP 20 unit VLT 5062 5102 67 dB A IP 54 units 66 dB A VLT 5032 5052 200 240 V IP 20 NEMA 1 un...

Page 115: ...imum 160 overload and 40C maximum 110 overload Max temperature is 55 C Derating for Air Pressure The Protective Extra Low Voltage PELV requirements stated in IEC 61800 5 1 are not fulfilled at altitud...

Page 116: ...an increased earth leakage current Derating for high switching frequency A higher switching frequency to be set in parameter 411 leads to higher losses in the electronics of the frequency converter I...

Page 117: ...VLT 5000 Design Guide 116 MG 52 B2 02 VLT is a registered Danfoss trademark...

Page 118: ...l requirements IEC 68 2 35 Random vibration broad band high reproducibility IEC 68 2 36 Random vibration broad band medium reproducibility The frequency converter complies with requirements that corre...

Page 119: ...ting IP 54 or a cabinet for IP 00 IP 20 Nema 1 equipment is recommended In environments with high temperatures and humidity corrosive gases such as sulphur nitrogen and chlorine compounds will cause c...

Page 120: ...a motor connected to the frequency converter depends on the sine shape of the current In general the efficiency is just as good as with mains operation The efficiency of the motor depends on the type...

Page 121: ...mpared to the RMS input cur rent Input current IRMS 1 0 I1 0 9 I5 0 4 I7 0 2 I11 49 0 1 To ensure low harmonic currents the frequency con verter has intermediate circuit coils as standard This normall...

Page 122: ...or installation It must be noted that the responsibility for the final EMC properties of the appliance system or installation rests with the installer What is covered The EU Guidelines on the Applicat...

Page 123: ...your installation is EMC correct Furthermore we specify which norms that are complied with by our different products We offer the filters that can be seen from the specifi cations and gladly provide...

Page 124: ...the screen impedance at higher frequencies which reduces the screen effect and increases the leakage current I4 If a screened cable is used for Profibus standard bus relay control cable signal interf...

Page 125: ...5 690 V Emission Basic standard EN 55011 Class A1 EN 55011 Class B Setup Motor cable Conducted 150 kHz 30 MHz Radiated 30 MHz 1 GHz Conducted 150 kHz 30 MHz Radiated 30 MHz 1 GHz VLT 5000 without RFI...

Page 126: ...elevant a screened control cable and a control box with potenti ometer motor cable and motor The tests were performed in accordance with the fol lowing basic standards EN 61000 4 2 IEC 61000 4 2 Elect...

Page 127: ...B A A Port connection CM DM CM CM CM Line OK OK OK OK Motor OK OK Control lines OK OK OK Application and Fieldbus options OK OK OK Signal interface 3 m OK Enclosure OK OK OK Load sharing OK OK Standa...

Page 128: ...2kV 5 kHz CCC 2 kV 2 1 10 V RMS Signal interface 3 m 1kV 5 kHz CCC 10 V RMS Enclosure 8 kV AD 6 kV CD 10 V m Load sharing 4kV 5 kHz CCC 10 V RMS Standard bus 2kV 5 kHz CCC 4 kV 2 1 10 V RMS Brake 4kV...

Page 129: ...eeze output Group 1 functions are called Start disable commands The difference between group 1 and group 2 is that in group 1 all stop signals must be cancelled for the motor to start The motor can th...

Page 130: ...as an alter native be installed up to 3 metres away from the frequency converter i e in a front panel by means of the installation kit option VVC plus If compared with standard voltage frequency rati...

Page 131: ...c motor adjustment AMA Automatic motor adjustment algorithm which deter mines the electrical parameters for the connected mo tor at standstill On line off line parameters On line parameters are activa...

Page 132: ...es 0 5 018 Lock for data change Not locked Yes Yes 0 5 019 Operating state at power up local control Forced stop use saved ref Yes Yes 0 5 027 Warning readout Warning in line 1 2 Yes No 0 5 Changes du...

Page 133: ...ion at high speed 100 0 300 Yes Yes 0 6 115 Slip compensation 100 500 500 Yes Yes 0 3 116 Slip compensation time constant 0 50 s 0 05 1 00 s Yes Yes 2 6 117 Resonance dampening 100 0 500 Yes Yes 0 6 1...

Page 134: ...et reference 1 0 00 100 00 100 00 Yes Yes 2 3 216 Preset reference 2 0 00 100 00 100 00 Yes Yes 2 3 217 Preset reference 3 0 00 100 00 100 00 Yes Yes 2 3 218 Preset reference 4 0 00 100 00 100 00 Yes...

Page 135: ...me out 10 sec 1 99 sec Yes Yes 0 5 318 Function after time out Off Yes Yes 0 5 319 Terminal 42 output 0 IMAX 0 20 mA Yes Yes 0 5 320 Terminal 42 output pulse scaling 5000 Hz 1 32000 Hz Yes Yes 0 6 321...

Page 136: ...Yes Yes 1 5 414 Minimum feedback 0 000 100 000 000 FBHIGH Yes Yes 3 4 415 Maximum feedback 1500 000 FBLOW 100 000 000 Yes Yes 3 4 416 Process unit Yes Yes 0 5 417 Speed PID proportional gain 0 015 0 0...

Page 137: ...s PID integral time 9999 99 sec OFF 0 01 9999 99 sec Yes Yes 2 7 442 Process PID differentiation time 0 00 sec OFF 0 00 10 00 sec Yes Yes 2 6 443 Process PID diff gain limit 5 0 5 0 50 0 Yes Yes 1 6 4...

Page 138: ...ead out Power HP No No 2 7 524 Data read out Motor voltage No No 1 6 525 Data read out DC link voltage No No 0 6 526 Data read out Motor temp No No 0 5 527 Data read out VLT temp No No 0 5 528 Data re...

Page 139: ...14 Data log DC link voltage No No 0 6 615 Fault log Error code No No 0 5 616 Fault log Time No No 1 7 617 Fault log Value No No 0 3 618 Reset of kWh counter No reset Yes No 0 5 619 Reset of hours run...

Page 140: ...Yes 0 5 704 Relay 7 ON delay 0 sec 0 00 600 sec Yes Yes 2 6 705 Relay 7 OFF delay 0 sec 0 00 600 sec Yes Yes 2 6 706 Relay 8 function Mains ON Yes Yes 0 5 707 Relay 8 ON delay 0 sec 0 00 600 sec Yes...

Page 141: ...tor rotation 63 Direction of motor rotation 63 DU dt filters 24 E Earth leakage current 110 earthing 80 Earthing of control cables 80 Electrical data 37 Electrical installation 62 Electrical installat...

Page 142: ...33 Relay outputs 33 RFI switch 81 Rise time 112 RS 485 76 S Safety earthing 62 Safety regulations 4 serial communication 80 Sine wave filter 18 Sine wave filters 24 Status word 92 Status Word 90 T Tel...

Page 143: ...VLT 5000 Rev 2007 07 10 www danfoss com drives 175R0787 MG52B202 MG52B202 MG52B202 VLT 5000 Design Guide Design Guide...