Danfoss VLT AutomationDrive FC 300 Series, Programming Manual

Page 1: ...MAKING MODERN LIVING POSSIBLE Programming Guide VLT AutomationDrive...

Page 2: ...Value Step by Step 19 2 1 15 Read out and Programming of Indexed Parameters 19 2 1 16 Local Control Keys 21 2 1 17 Initialisation to Default Settings 21 3 Parameter Descriptions 23 3 2 Parameters 0 O...

Page 3: ...3 20 Parameters 30 Special Features 153 3 21 Parameters 35 Sensor Input Option 156 4 Parameter Lists 159 4 1 1 Conversion 160 4 1 2 Active Inactive Parameters in Different Drive Control Modes 160 5 T...

Page 4: ...tting Table 1 3 1 1 3 Abbreviations Alternating current AC American wire gauge AWG Ampere AMP A Automatic Motor Adaptation AMA Current limit ILIM Degrees Celsius C Direct current DC Drive Dependent D...

Page 5: ...ent actual IM N Rated motor current nameplate data nM N Rated motor speed nameplate data ns Synchronous motor speed ns 2 par 1 23 60 s par 1 39 nslip Motor slip PM N Rated motor power nameplate data i...

Page 6: ...motor temperature Hiperface Hiperface is a registered trademark by Stegmann Initialising If initialising is carried out 14 22 Operation Mode the frequency converter returns to the default setting Int...

Page 7: ...witching Pattern Power Factor The power factor is the relation between I1 and IRMS Power factor 3 x U x I1 cos 3 x U x IRMS The power factor for 3 phase control I1 x cos 1 IRMS I1 IRMS since cos 1 1 T...

Page 8: ...ARNING High Voltage Touching the electrical parts may be fatal even after the equipment has been disconnected from mains Also make sure that other voltage inputs have been disconnected such as externa...

Page 9: ...81 Chassis Earth Illustration 1 2 Basic Wiring Schematic Drawing A Analog D Digital Terminal 37 is used for Safe Stop For Safe Stop installation instructions refer to the Design Guide Terminal 37 is...

Page 10: ...ured control cables in the Design Guide for the correct termination of control cables 130BA681 10 Illustration 1 5 1 1 6 Start Stop Terminal 18 5 10 Terminal 18 Digital Input 8 Start Terminal 27 5 12...

Page 11: ...Terminal 29 Digital Input Speed up 21 Terminal 32 5 14 Terminal 32 Digital Input Speed down 22 NOTE Terminal 29 only in FC x02 x series type 12 18 27 29 32 37 24V Par 5 10 Par 5 12 Par 5 13 Par 5 14...

Page 12: ...eration keys and indicator lights LEDs All data is displayed in a graphical LCP display which can show up to five items of operating data while displaying Status Display lines a Status line Status mes...

Page 13: ...C bus terminal or 24 V external supply At the same time the back light is on Green LED On Control section is working Yellow LED Warn Indicates a warning Flashing Red LED Alarm Indicates an alarm On Wa...

Page 14: ...ivated by means of control signals or a serial bus will override a start command via the LCP The following control signals will still be active when Hand On is activated Hand on Off Auto On Reset Coas...

Page 15: ...ables with different formatting are shown in each status screen see below Table 2 1 shows the measurements you can link to each of the operating variables When Options are mounted additional measureme...

Page 16: ...and Frequency are selected as variables in the first and second 1 1 1 2 2 1 3 130BP062 10 207RPM Auto Remote Running 1 1 24 4 kW 5 25A 6 9Hz Status Illustration 2 11 Status screen III This state displ...

Page 17: ...0 No function 1 29 Automatic Motor Adaptation AMA 1 Enable complete AMA 3 02 Minimum Reference rpm 3 03 Maximum Reference rpm 3 41 Ramp 1 Ramp up Time sec 3 42 Ramp 1 Ramp Down Time sec 3 13 Referenc...

Page 18: ...o terminal 27 is then needed for running AMA 1 29 Automatic Motor Adaptation AMA OK Set desired AMA function Enable complete AMA is recommended 3 02 Minimum Reference OK Set the minimum speed of the m...

Page 19: ...Configuration Mode some parameters can be missing E g open loop hides all the PID parameters and other enabled options make more parameter groups visible 2 1 9 Parameter Selection In the Main menu mo...

Page 20: ...Place the cursor on the digit to save and press OK 130BP072 10 957RPM 1 71 High starting torque time 0 s 11 58A 1 1 1 7 Start Adjustments 4 Illustration 2 20 2 1 14 Value Step by Step Certain paramete...

Page 21: ...0BP077 10 22 8 rpm Setup 1 Illustration 2 22 Setup 1 130BP078 10 A 17 Illustration 2 23 Main Menu Quick Setup is used for programming all parameters or only the parameters in the Quick Menu see also d...

Page 22: ...e control terminals and or serial communi cation When a start signal is applied on the control terminals and or the bus the frequency converter will start The key can be selected as 1 Enable or 0 Disa...

Page 23: ...ase the keys after 5 s 4 The frequency converter is now programmed according to default settings This procedure initialises all except 15 00 Operating Hours 15 03 Power Up s 15 04 Over Temp s 15 05 Ov...

Page 24: ...nction 4 Limits Warnings setting of limits and warning parameters 5 Digital inputs and outputs includes relay controls 6 Analog inputs and outputs 7 Controls Setting parameters for speed and process c...

Page 25: ...e package 2 52 Hrvatski Part of Language package 3 0 02 Motor Speed Unit Option Function The display showing depends on settings in 0 02 Motor Speed Unit and 0 03 Regional Settings The default setting...

Page 26: ...which can be a different setup to that being edited Using 0 51 Set up Copy it is possible to copy parameter settings between the setups to enable quicker commissioning if similar parameter settings a...

Page 27: ...on Set up 2 are synchronised or linked Synchro nisation can be performed in two ways 1 Change the edit set up to Set up 2 2 in 0 11 Edit Set up and set 0 12 This Set up Linked to to Set up 1 1 This wi...

Page 28: ...isplay Text 2 and 0 39 Display Text 3 for information on how to write display texts 0 20 Display Line 1 1 Small Option Function Select a variable for display in line 1 left position 0 None No display...

Page 29: ...tal inputs 18 19 or 32 33 0 20 Display Line 1 1 Small Option Function 1652 Feedback Unit Reference value from programmed digital input s 1653 Digi Pot Reference 1657 Feedback RPM 1660 Digital Input Si...

Page 30: ...1890 Process PID Error 1891 Process PID Output 1892 Process PID Clamped Output 1893 Process PID Gain Scaled Output 3019 Wobble Delta Freq Scaled 3110 Bypass Status Word 0 20 Display Line 1 1 Small Opt...

Page 31: ...ction Size related 0 9999 Define up to 50 parameters to appear in the Q1 Personal Menu accessible via the Quick Menu key on the LCP The parameters will be displayed in the Q1 Personal Menu in the orde...

Page 32: ...130 lb s 131 lb min 132 lb h 140 ft s 141 ft min 145 ft 160 F 170 psi 171 lb in 172 in WG 173 ft WG 180 HP 0 31 Min Value of User defined Readout Range Function 0 00 Custom ReadoutUnit 999999 99 par...

Page 33: ...LCP is included in the Quick Menu then define the password in 0 65 Quick Menu Password 0 42 Auto on Key on LCP Option Function 0 Disabled Avoid accidental start of the frequency converter in Auto mode...

Page 34: ...or FC standard bus 4 Bus No access No access to parameters is allowed via Fieldbus and or FC standard bus 5 All Read only Read only function for parameters on LCP Fieldbus or FC standard bus 6 All No...

Page 35: ...meters in parameter group 7 2 to 7 5 8 Extended PID Speed CL Specific parameters in parameter group 7 2 to 7 5 1 01 Motor Control Principle Option Function Select which motor control principle to empl...

Page 36: ...oversized motor allows up to 110 over torque NOTE This parameter cannot be adjusted while the motor is running 1 05 Local Mode Configuration Option Function Select which application configuration mod...

Page 37: ...the damping gain is too high or low the control will become unstable 1 15 Low Speed Filter Time Const Range Function Size related 0 01 20 00 s This time constant is used below 10 rated speed Obtain qu...

Page 38: ...nstruction is set to 1 26 Motor Cont Rated Torque Range Function 1 PM non salient SPM i e the parameter is valid for PM and non salient SPM motors only 1 29 Automatic Motor Adaptation AMA Option Funct...

Page 39: ...oment of inertia of the rotor and the iron loss resistance 1 36 Iron Loss Resistance Rfe Parameter groups 1 3 and 1 4 cannot be adjusted while the motor is running 130BA065 12 P 1 30 RFe Xh R r Rs U1...

Page 40: ...ance Rfe Range Function The RFe value cannot be found by performing an AMA The RFe value is especially important in torque control applications If RFe is unknown leave 1 36 Iron Loss Resistance Rfe on...

Page 41: ...rst start up after power up and keeps this value until reset by a power cycle 2 Every start Calibrates at every start up compensating for a possible change in motor temperature since last start up 3 3...

Page 42: ...he current level for the flystart test pulses that are used to detect the motor direction 100 means Im n Adjust the value to be big enough to avoid noise influence but low enough to avoid affecting th...

Page 43: ...Dampening and 1 65 Resonance Dampening Time Constant to help eliminate high frequency resonance problems To reduce resonance oscillation increase the value of 1 64 Resonance Dampening NOTE 1 64 Resona...

Page 44: ...angle Active for PM motors in VVCplus only Option Function 0 Rotor Detection Estimates the electrical angle of the rotor and uses this as a starting point Standard selection for AutomationDrive applic...

Page 45: ...rt Function have no function 2 Enabled Always 3 Enabled Ref Dir 4 Enab Always Ref Dir NOTE This parameter cannot be adjusted while motor is running NOTE This function is not recommended for hoisting a...

Page 46: ...t stop with reset Counts the number of pulses typically from an encoder and generates a stop signal after a pre programmed number of pulses 1 84 Precise Stop Counter Value has been received at T29 or...

Page 47: ...f techniques Via a PTC sensor in the motor windings connected to one of the 1 90 Motor Thermal Protection Option Function analog or digital inputs 1 93 Thermistor Source See 3 3 10 1 PTC Thermistor Co...

Page 48: ...2 13 18 37 32 27 19 29 33 20 55 50 39 42 53 54 Illustration 3 13 Using an analog input and 10 V as power supply Example The frequency converter trips when the motor temperature is too high Parameter s...

Page 49: ...M N fOUT 0 2 x f M N fOUT 1 x f M N par 1 23 IMN par 1 24 IM Illustration 3 16 ETR Profile 3 3 10 4 ATEX ETR The B option MCB 112 PTC Thermistor option offers ATEX approved monitoring of motor tempera...

Page 50: ...eed The upper curve in graph above fout 1 x fM N is followed if the motor current is lower than nominal motor current see 1 24 Motor Current If the motor 1 91 Motor External Fan Option Function curren...

Page 51: ...100 80 40 5 Hz 15 Hz 25 Hz 50 Hz 130BB909 10 Illustration 3 18 Example of ATEX ETR thermal limitation curve x axis fm Hz y axis Im Im n x 100 1 98 ATEX ETR interpol points freq 1 99 ATEX ETR interpol...

Page 52: ...n speed for activation of the DC braking 2 03 DC Brake Cut In Speed RPM Range Function current set in 2 01 DC Brake Current upon a stop command 2 04 DC Brake Cut In Speed Hz Range Function Size relate...

Page 53: ...power monitoring required 1 Warning Activates a warning on the display when the power transmitted over 120 s exceeds 100 of the monitoring limit 2 12 Brake Power Limit kW The warning disappears when t...

Page 54: ...Mechanical Brake Parameters for controlling operation of an electro magnetic mechanical brake typically required in hoisting applications To control a mechanical brake a relay output relay 01 or rela...

Page 55: ...otor speed for activation of the mechanical brake when a stop condition is present The upper speed limit is specified in 4 53 Warning Speed High 2 22 Activate Brake Speed Hz Range Function Size relate...

Page 56: ...Torque ref Motor Speed Premag Torque Ramp Time p 2 27 Torque Ref 2 26 Gain Boost Factor p 2 28 Brake Release Time p 2 25 Ramp 1 up p 3 41 Ramp 1 down p 3 42 Stop Delay p 2 24 Activate Brake Delay p 2...

Page 57: ...l references and feedbacks 1 00 Configuration Mode must be either 3 Process or 8 Extended PID Control 0 None 1 2 RPM 3 Hz 4 Nm 5 PPM 10 1 min 12 Pulse s 20 l s 21 l min 22 l h 23 m s 24 m min 25 m h 3...

Page 58: ...sing preset references select Preset ref bit 0 1 2 16 17 or 18 for the corresponding digital inputs in parameter group 5 1 P 5 13 Preset ref bit 0 Preset P 5 14 Preset ref bit 1 P 5 15 Preset ref bit...

Page 59: ...ese reference signals defines the actual reference 0 No function 1 Analog input 53 2 Analog input 54 7 Frequency input 29 8 Frequency input 33 11 Local bus reference 20 Digital pot meter 21 Analog inp...

Page 60: ...igh Limit RPM 3 19 Jog Speed RPM Range Function See also 3 80 Jog Ramp Time 3 5 3 Ramps 3 4 Ramp 1 For each of four ramps parameter groups 3 4 3 5 3 6 and 3 7 configure the ramp parameters ramp type r...

Page 61: ...the proportion of the total ramp up time 3 41 Ramp 1 Ramp up Time in which 3 45 Ramp 1 S ramp Ratio at Accel Start Range Function the acceleration torque increases The larger the percentage value the...

Page 62: ...greater the jerk compensation achieved and thus the lower the torque jerks in the application 3 57 Ramp 2 S ramp Ratio at Decel Start Range Function 50 1 99 Enter the proportion of the total ramp down...

Page 63: ...re the deceleration torque decreases The larger the percentage value the greater the jerk compensation achieved 3 68 Ramp 3 S ramp Ratio at Decel End Range Function and thus the lower the torque jerks...

Page 64: ...k compensation achieved and thus the lower the torque jerks in the application 3 5 7 3 8 Other Ramps 3 80 Jog Ramp Time Range Function Size related 0 01 3600 00 s Enter the jog ramp time i e the accel...

Page 65: ...plication 3 5 8 3 9 Digital Pot Meter The digital potentiometer function allows the user to increase or decrease the actual reference by adjusting the set up of the digital inputs using the functions...

Page 66: ...ange Function 100 200 200 Set the minimum permissible value for the resultant reference This is advisable if the Digital Potentiometer is used for fine tuning of the resulting reference 3 95 Ramp Dela...

Page 67: ...w Limit can be set to correspond to the minimum output frequency of the motor shaft The Motor Speed Low Limit must not 4 12 Motor Speed Low Limit Hz Range Function exceed the setting in 4 14 Motor Spe...

Page 68: ...inverse The signal levels corresponding to 0 and 100 are defined in the analog input scaling e g parameter group 6 1 This parameter is only active when 1 00 Configuration Mode 4 20 Torque Limit Facto...

Page 69: ...reaction will be activated if the measured difference is more than specified in 4 35 Tracking Error for the time specified in 4 36 Tracking Error Timeout A tracking error in closed loop does not imply...

Page 70: ...r to Illustration 3 32 4 52 Warning Speed Low Range Function 0 RPM 0 par 4 53 RPM Enter the nLOW value When the motor speed exceeds this limit the display reads Speed Low The signal outputs can be pro...

Page 71: ...m of four frequency or speed ranges can be avoided 4 60 Bypass Speed From RPM Array 4 Range Function Size related 0 par 4 13 RPM Some systems call for avoiding certain output speeds due to resonance p...

Page 72: ...ake inverse 5 All Stop inverse 6 All Start 8 All term 18 Digital input function Select Terminal Latched start 9 All Reversing 10 All term 19 Start reversing 11 All Enable start forward 12 All Enable s...

Page 73: ...a reset command via DI is given 10 Reversing Default Digital input 19 Change the direction of motor shaft rotation Select Logic 1 to reverse The reversing signal only changes the direction of rotatio...

Page 74: ...ame for each start for same ramp time same set point This is the equivalent to the precise stop where the angle that the rotor turns from reference to standing still is the same for each stop When usi...

Page 75: ...put for reset of counter A 63 Counter B Terminal 29 or 33 only Input for increment counting in the SLC counter 64 Counter B Terminal 29 or 33 only Input for decrement counting in the SLC counter 65 Re...

Page 76: ...t or fieldbus 3 Safe Stop Warning Coasts frequency converter when safe stop is activated T 37 off When safe stop circuit is reestablished the frequency converter will continue without manual reset 4 P...

Page 77: ...quency converter Functions are described under parameter group 5 1 Digital Inputs 5 24 Terminal X46 9 Digital Input Option Function 0 No operation This parameter is active when option module MCB 113 i...

Page 78: ...rotation of the motor Logic 0 when CCW rotation of the motor If the motor is not rotating the output will follow the reference 26 Bus OK Active communication no time out via the serial communication...

Page 79: ...ler Action The input will go high whenever the Smart Logic Action 40 Set dig out C high is executed The input will go low whenever the Smart Logic Action 34 Set dig out C low is executed 83 SL Digital...

Page 80: ...Outputs 5 31 Terminal 29 Digital Output Option Function 0 No operation Functions are described under parameter group 5 3 Digital Outputs This parameter only applies to FC 302 5 32 Term X30 6 Digi Out...

Page 81: ...m or warning 11 At torque limit 12 Out of current range 13 Below current low 14 Above current high 5 33 Term X30 7 Digi Out MCB 101 Option Function 15 Out of speed range 16 Below speed low 17 Above sp...

Page 82: ...Relay 5 4 MCB 113 Relay 6 5 MCB 113 Relay 7 6 MCB 105 Relay 8 7 MCB 105 Relay 9 8 MCB 105 Option Function ranges set in 4 50 Warning Current Low and 4 53 Warning Speed High No warnings 8 Run on ref n...

Page 83: ...Relay 1 0 Relay 2 1 Relay 3 2 MCB 113 Relay 4 3 MCB 113 Relay 5 4 MCB 113 Relay 6 5 MCB 113 Relay 7 6 MCB 105 Relay 8 7 MCB 105 Relay 9 8 MCB 105 Option Function 36 Control word bit 11 Activate relay...

Page 84: ...SLC is TRUE the output will go high Otherwise it will be low 73 Logic rule 3 See parameter group 13 4 Smart Logic Control If Logic Rule 3 in SLC is TRUE the output will go high Otherwise it will be lo...

Page 85: ...nction Relay Array 9 Relay 1 0 Relay 2 1 Relay 3 2 MCB 113 Relay 4 3 MCB 113 Relay 5 4 MCB 113 Relay 6 5 MCB 113 Relay 7 6 MCB 105 Relay 8 7 MCB 105 Relay 9 8 MCB 105 Option Function alarm 164 ATEX ET...

Page 86: ...High freq P 5 51 P 5 56 Low ref value P 5 52 p 5 57 Illustration 3 37 5 50 Term 29 Low Frequency Range Function 100 Hz 0 110000 Hz Enter the low frequency limit corresponding to the low motor shaft sp...

Page 87: ...lue see also 5 52 Term 29 Low Ref Feedb Value 5 58 Term 33 High Ref Feedb Value Range Function Size related 999999 999 999999 999 ReferenceFeedbackUnit Enter the high reference value RPM for the motor...

Page 88: ...put variable set in 5 63 Terminal 29 Pulse Output Variable Range Function 5000 Hz 0 32000 Hz 5 66 Terminal X30 6 Pulse Output Variable Select the variable for read out on terminal X30 6 This parameter...

Page 89: ...90 electrical degrees ahead of channel B upon clockwise rotation of the encoder shaft NOTE This parameter cannot be adjusted while the motor is running 3 7 8 5 8 I O Options 5 80 AHF Cap Reconnect De...

Page 90: ...configured as 48 Bus Ctrl Timeout in 5 60 Terminal 27 Pulse Output Variable And a time out is detected 5 95 Pulse Out 29 Bus Control Range Function 0 00 0 00 100 00 Set the output frequency transferre...

Page 91: ...zen at the present value 2 Stop Overruled to stop 3 Jogging Overruled to jog speed 4 Max speed Overruled to max speed 5 Stop and trip Overruled to stop with subsequent trip 20 Coast 21 Coast and trip...

Page 92: ...correspond to the high reference feedback value set in 6 25 Terminal 54 High Ref Feedb Value 6 22 Terminal 54 Low Current Range Function 0 14 mA 0 00 par 6 23 mA Enter the low current value This refer...

Page 93: ...low reference 6 40 Terminal X30 12 Low Voltage Range Function feedback value set in 6 44 Term X30 12 Low Ref Feedb Value 6 41 Terminal X30 12 High Voltage Range Function 10 00 V par 6 40 10 00 V Sets...

Page 94: ...rm current 11 kW 24 A 160 38 4 A Motor norm current 22 A Read out 11 46 mA 16 mA x 22 A 38 4 A 4 mA 13 17 mA In case the norm motor current is equal to 20 mA the output setting of 6 62 Terminal X30 8...

Page 95: ...100 00 Holds the level of Output 42 if controlled by bus 6 54 Terminal 42 Output Timeout Preset Range Function 0 00 0 00 100 00 Holds the preset level of Output 42 In case of a bus timeout and a time...

Page 96: ...e setting is related to the motor torque setting 136 Power 4 20mA Taken from 1 20 Motor Power kW 137 Speed 4 20mA Taken from 3 03 Maximum Reference 20 mA Value in 3 03 Maximum Reference 138 Torque 4 2...

Page 97: ...l X45 1 Output Option Function 103 Motor current 0 20 mA Value is taken from 16 37 Inv Max Current Inverter max current 160 current is equal to 20 mA Example Inverter norm current 11 kW 24 A 160 38 4...

Page 98: ...value to the maximum value of the current signal output Scale the output to give a current lower than 20 mA at full scale or 20 mA at an output below 100 of the maximum signal value If 20 mA is the de...

Page 99: ...e a lower current than 20 mA at full scale or 20 mA at an output below 100 of the maximum signal value If 20 mA is the desired output current at a value between 0 100 of the ful scale output program t...

Page 100: ...a dampening effect and can be used to eliminate steady state speed error Obtain quick control through a short integral time though if the integral time is too short the process becomes unstable An ex...

Page 101: ...Time taken from the number of pulses per revolutions from encoder Encoder PPR 7 06 Speed PID Lowpass Filter Time 512 10 ms 1024 5 ms 2048 2 ms 4096 1 ms Table 3 21 Note that severe filtering can be d...

Page 102: ...o controller instability 7 13 Torque PI Integration Time Range Function 0 020 s 0 002 2 000 s Enter the integration time for the torque controller Selection of a low value makes the controller react f...

Page 103: ...on by the integrator to reach the same gain as the proportional gain 7 35 Process PID Differentiation Time Range Function 0 00 s 0 00 10 00 s Enter the PID differentiation time The differentiator does...

Page 104: ...11 22 Analog input X30 12 29 Analog Input X48 2 7 45 Process PID Feed Fwd Resource Option Function 32 Bus PCD Selects a bus reference configured by 8 02 Control Word Source Change 8 42 PCD write conf...

Page 105: ...ange Function 0 001 s 0 001 1 000 s Set a time constant for the reference first order low pass filter The low pass filter improves steady state performance and dampens oscillations on the reference fe...

Page 106: ...valid control word triggers the time out counter 8 04 Control Word Timeout Function Select the time out function The time out function activates when the control word fails to be updated within the ti...

Page 107: ...al guidelines in the selection of 1 PROFIdrive profile please refer to the Operating Instructions for the installed fieldbus Option Function 0 FC profile 1 PROFIdrive profile 8 10 Control Word Profile...

Page 108: ...equency converter 0 FC 1 FC MC 2 Modbus RTU 8 31 Address Range Function Size related 1 255 Enter the address for the FC standard port Valid range 1 126 8 32 FC Port Baud Rate Option Function 0 2400 Ba...

Page 109: ...inal X30 8 Bus Control 673 Terminal X45 1 Bus Control 683 Terminal X45 3 Bus Control 748 PCD Feed Forward 8 41 Parameters for signals Option Function 890 Bus Jog 1 Speed 891 Bus Jog 2 Speed 1472 Legac...

Page 110: ...rror 8 41 Parameters for signals Option Function 3457 Synchronizing Error 3458 Actual Velocity 3459 Actual Master Velocity 3460 Synchronizing Status 3461 Axis Status 3462 Program Status 3464 MCO 302 S...

Page 111: ...the digital inputs 8 54 Reversing Select Option Function 0 Digital input Select control of the frequency converter reverse function via the terminals digital input and or via the fieldbus 1 Bus Activa...

Page 112: ...Count Range Function 0 0 0 This parameter shows the number of valid telegrams detected on the bus 8 81 Bus Error Count Range Function 0 0 0 This parameter shows the number of telegrams with faults e g...

Page 113: ...10 DeviceNet CAN Fieldbus For Devicenet parameter descriptions see the Devicenet manual MG33DXYY 3 13 Parameters 12 Ethernet For Ethernet parameter descriptions see the Ethernet manual MG90JXYY Param...

Page 114: ...ent 0 action 0 The illustration shows an example with three event actions 130BA062 13 State 1 Event 1 Action 1 State 2 Event 2 Action 2 Start event P13 01 State 3 Event 3 Action 3 State 4 Event 4 Acti...

Page 115: ...unning counter clockwise the logical product of the status bits running AND reverse 13 01 Start Event Option Function 19 Warning 19 Warning A warning is active 20 Alarm trip 20 Alarm trip A trip alarm...

Page 116: ...t Select the boolean TRUE or FALSE input to activate Smart Logic Control Option Function 26 Logic rule 0 27 Logic rule 1 28 Logic rule 2 29 Logic rule 3 30 SL Time out 0 31 SL Time out 1 32 SL Time ou...

Page 117: ...ue 130BB672 10 Illustration 3 50 In addition there are digital values that will be compared to fixed time values See explanation in 13 10 Comparator Operand Comparators are evaluated once in each scan...

Page 118: ...Above ref high 62 Above reference high The motor is running above the value given in 4 55 Warning Reference High 65 Torque limit 65 Torque limit The torque limit set in 4 16 Torque Limit Motor Mode or...

Page 119: ...out 4 The result of SLC timer 4 125 SL Time out 5 125 SL Time out 5 The result of SLC timer 5 126 SL Time out 6 126 SL Time out 6 The result of SLC timer 6 127 SL Time out 7 127 SL Time out 7 The resu...

Page 120: ...t 1 for the result of the evaluation to be TRUE when the variable selected in 13 10 Comparator Operand is approximately equal to the fixed value in 13 12 Comparator Value 2 Select 2 for the inverse lo...

Page 121: ...16 Thermal warning 17 Mains out of range 18 Reversing 19 Warning 13 15 RS FF Operand S Option Function 20 Alarm trip 21 Alarm trip lock 22 Comparator 0 23 Comparator 1 24 Comparator 2 25 Comparator 3...

Page 122: ...key 44 Reset key 45 Left key 46 Right key 47 Up key 48 Down key 50 Comparator 4 51 Comparator 5 60 Logic rule 4 61 Logic rule 5 70 SL Time out 3 71 SL Time out 4 72 SL Time out 5 73 SL Time out 6 74 S...

Page 123: ...n is combined with the settings of 13 43 Logic Rule Operator 2 and 13 44 Logic Rule Boolean 3 yielding the final result TRUE FALSE of the logic rule 13 40 Logic Rule Boolean 1 Array 6 Option Function...

Page 124: ...use on the Boolean inputs from 13 40 Logic Rule Boolean 1 and 13 42 Logic Rule Boolean 2 13 signifies the boolean input of parameter group 13 13 41 Logic Rule Operator 1 Array 6 Option Function 0 DISA...

Page 125: ...e if 1 90 Motor Thermal Protection is set to 20 or 21 If the alarm 166 ATEX ETR freq lim alarm is active the output will be 1 92 ATEX ETR freq warning Selectable if1 90 Motor Thermal Protection is set...

Page 126: ...set key 45 Left key 46 Right key 47 Up key 48 Down key 50 Comparator 4 51 Comparator 5 60 Logic rule 4 61 Logic rule 5 70 SL Time out 3 71 SL Time out 4 72 SL Time out 5 73 SL Time out 6 74 SL Time ou...

Page 127: ...put DI27 36 Digital input DI29 37 Digital input DI32 38 Digital input DI33 39 Start command 40 Drive stopped 41 Reset Trip 42 Auto reset Trip 43 Ok key 44 Reset key 45 Left key 46 Right key 47 Up key...

Page 128: ...Select preset ref 1 11 Select preset reference 1 selects preset reference 1 If the active preset reference is changed it will merge with other preset reference commands coming from either the digital...

Page 129: ...with SL output E will be low 37 Set digital out F low 37 Set digital output F low any output with SL output F will be low 38 Set digital out A high 38 Set digital output A high any output with SL out...

Page 130: ...utput voltage in order to avoid torque ripple on the motor shaft This feature may be useful for applications such as grinding machines 1 On Select 1 On to enable the overmodulation function for the ou...

Page 131: ...run for an hour without power supply In those situations it is possible to select a coast function at mains interruption together with a flying start which occurs when the mains is restored 4 Kinetic...

Page 132: ...S Illustration 3 56 7 Kinetic Back Up trip with recovery where mains return above 14 15 Kin Backup Trip Recovery Level 14 10 Mains Failure Option Function A Normal Operation D Mains return B Mains fa...

Page 133: ...ed time the drive will then automatically run a controlled ramp down profile prior to stop 14 15 Kin Backup Trip Recovery Level Range Function Size related 0 000 60000 000 ReferenceFeedbackUnit This p...

Page 134: ...test If the test is OK LCP read out Control Card OK Disconnect the mains supply and remove the test plug The green LED on the Control Card will light up If the test fails 14 22 Operation Mode Option F...

Page 135: ...is necessary use the mechanical brake control function along with an external electro mechanical brake attached to the application 14 30 Current Lim Ctrl Proportional Gain Range Function 100 0 500 Ent...

Page 136: ...nd capacity currents 1 On Select 1 On to ensure that the frequency converter complies with EMC standards 130BB908 10 Illustration 3 60 14 51 DC Link Compensation Option Function The rectified AC DC vo...

Page 137: ...rinciple 14 57 Inductance Output Filter Range Function Size related 0 001 65 000 mH Set the inductance of the output filter The value can be found on the filter label NOTE This is required for correct...

Page 138: ...ort Circuit 16 X D Heatsink temperature 29 X D Heatsink sensor 39 X D Control card temperature 65 X D Power card temperature 6 2 X D Heatsink temperature1 244 X D Heatsink sensor 1 245 X D Power card...

Page 139: ...d out by pressing OK 15 07 Reset Running Hours Counter Option Function 0 Do not reset 1 Reset counter Select 1 Reset and press OK to reset the Running Hours counter to zero see 15 01 Running Hours Thi...

Page 140: ...The log will then retain a specified percentage of samples before the occurrence of the trigger event 15 14 Samples Before Trigger Option Function 23 Comparator 1 24 Comparator 2 25 Comparator 3 26 Lo...

Page 141: ...ord Decimal value See 16 94 Ext Status Word for description Table 3 30 15 22 Historic Log Time Array 50 Range Function 0 ms 0 2147483647 ms View the time at which the logged event occurred Time is mea...

Page 142: ...rd Range Function 0 0 0 View the power card software version number 15 51 Frequency Converter Serial Number Range Function 0 0 0 View the frequency converter serial number 15 53 Power Card Serial Numb...

Page 143: ...setting The list ends with 0 Changes may not be visible until up to 30 s after implementation 15 99 Parameter Metadata Array 30 Range Function 0 0 9999 This parameter contains data used by the MCT 10...

Page 144: ...lue changes to when the data read out values change The resolution of read out value on fieldbus is in 10 W steps 16 11 Power hp Range Function 0 00 hp 0 00 10000 00 hp View the motor power in HP The...

Page 145: ...supply more than 160 torque Consequently the min value and the max value will depend on the max motor current as well as the 16 25 Torque Nm High Range Function motor used This specific readout has be...

Page 146: ...al Reference Range Function 0 0 200 0 200 0 View the total reference the sum of digital analog preset bus and freeze references plus catch up and slow down 16 51 Pulse Reference Range Function 0 0 200...

Page 147: ...ting Option Function View the setting of input terminal 54 Current 0 Voltage 1 0 Current 1 Voltage 2 Pt 1000 C 3 Pt 1000 F 4 Ni 1000 C 5 Ni 1000 F 16 64 Analog Input 54 Range Function 0 000 20 000 20...

Page 148: ...ion 0 000 0 000 30 000 View the actual value at input X30 8 in mA 16 78 Analog Out X45 1 mA Range Function 0 000 0 000 30 000 View the actual value at output X45 1 The value shown reflects the selecti...

Page 149: ...95 View the warning word sent via the serial communication port in hex code 16 93 Warning Word 2 Range Function 0 0 4294967295 View the warning word sent via the serial communication port in hex code...

Page 150: ...he Preventive Maintenance Word shows 040Ahex Position 1 2 3 4 hex value 0 4 0 A Table 3 38 The first digit 0 indicates that no items from the fourth row requires maintenance The second digit 4 refers...

Page 151: ...21 Resolution Positions Rev Select the resolution of the absolute encoder i e the number of counts per revolution The value depends on setting in 17 20 Protocol Selection Range Function Size related...

Page 152: ...en the resolver parameters are selected To avoid damage to resolvers 17 50 Poles 17 53 Transformation Ratio must be adjusted before activating this parameter Option Function 0 Disabled 1 Enabled 3 18...

Page 153: ...8 7 Temp Unit 18 39 Temp Input X48 10 Range Function 0 500 500 View the actual temperature measured at input X48 10 The temperature unit is based on the selection in 35 04 Term X48 10 Temp Unit 18 60...

Page 154: ...d down times are configured through the wobble ratio 0 Abs Freq Abs Time 1 Abs Freq Up Down Time 2 Rel Freq Abs Time 3 Rel Freq Up Down Time NOTE This parameter cannot be adjusted while running NOTE T...

Page 155: ...View the actual wobble delta frequency after scaling has been applied 3 20 2 30 2 Adv Start Adjust 30 20 High Starting Torque Time s Range Function 0 00 s 0 00 60 00 s High starting torque time for P...

Page 156: ...igh amplification However if amplification is too great the process may become unstable 30 84 Process PID Proportional Gain Range Function 0 100 0 000 10 000 Enter the process controller propor tional...

Page 157: ...Sensor Alarm Function Select the alarm function Option Function 0 Off 2 Stop 5 Stop and trip 3 21 2 35 1 Temp Input X48 4 MCB 114 35 14 Term X48 4 Filter Time Constant Range Function 0 001 s 0 001 10...

Page 158: ...me delay through the filter 35 35 Term X48 10 Temp Monitor This parameter gives the possibility of enabling or disabling the temperature monitor for terminal X48 10 The temperature limits can be set i...

Page 159: ...erm X48 2 Filter Time Constant Range Function 0 001 s 0 001 10 000 s Enter the filter time constant This is a first order digital low pass filter time constant for suppressing electrical noise in term...

Page 160: ...rameter can be set individually in each of the four set ups i e one single parameter can have four different data values 1 set up data value will be the same in all set ups Data type Description Type...

Page 161: ...6 0 000001 7 0 0000001 Table 4 2 Conversion Table 4 1 2 Active Inactive Parameters in Different Drive Control Modes active not active 1 10 Motor Construction AC motor PM Non salient Motor 1 01 Motor C...

Page 162: ...ator Leakage Reactance X1 1 34 Rotor Leakage Reactance X2 see 5 1 35 Main Reactance Xh 1 36 Iron Loss Resistance Rfe 1 37 d axis Inductance Ld 1 39 Motor Poles 1 40 Back EMF at 1000 RPM 1 41 Motor Ang...

Page 163: ...requency 1 60 Low Speed Load Compen sation 1 61 High Speed Load Compen sation 1 62 Slip Compensation see 7 1 63 Slip Compensation Time Constant see 8 see 8 see 8 see 8 1 64 Resonance Dampening 1 65 Re...

Page 164: ...terpol points freq 1 99 ATEX ETR interpol points current 2 00 DC Hold Current 2 01 DC Brake Current 2 02 DC Braking Time 2 03 DC Brake Cut In Speed RPM 2 04 DC Brake Cut In Speed Hz 2 05 Maximum Refer...

Page 165: ...p Dependent 1 set up TRUE 0 Uint16 0 3 LCP Custom Readout 0 30 Unit for User defined Readout 0 None All set ups TRUE Uint8 0 31 Min Value of User defined Readout 0 00 CustomReadoutUnit All set ups TRU...

Page 166: ...ps FALSE 1 Uint32 1 29 Automatic Motor Adaptation AMA 0 Off All set ups FALSE Uint8 1 3 Adv Motor Data 1 30 Stator Resistance Rs App Dependent All set ups FALSE 4 Uint32 1 31 Rotor Resistance Rr App D...

Page 167: ...App Dependent All set ups TRUE 1 Uint16 1 76 Start Current 0 00 A All set ups TRUE 2 Uint32 1 8 Stop Adjustments 1 80 Function at Stop 0 Coast All set ups TRUE Uint8 1 81 Min Speed for Function at St...

Page 168: ...ake Power Monitoring 0 Off All set ups TRUE Uint8 2 15 Brake Check 0 Off All set ups TRUE Uint8 2 16 AC brake Max Current 100 0 All set ups TRUE 1 Uint32 2 17 Over voltage Control 0 Disabled All set u...

Page 169: ...cel Start 50 All set ups TRUE 0 Uint8 3 48 Ramp 1 S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 5 Ramp 2 3 50 Ramp 2 Type 0 Linear All set ups TRUE Uint8 3 51 Ramp 2 Ramp up Time App Depende...

Page 170: ...ll set ups TRUE 0 Uint8 3 84 Quick Stop S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 9 Digital Pot Meter 3 90 Step Size 0 10 All set ups TRUE 2 Uint16 3 91 Ramp Time 1 00 s All set ups TRUE...

Page 171: ...4 35 Tracking Error 10 RPM All set ups TRUE 67 Uint16 4 36 Tracking Error Timeout 1 00 s All set ups TRUE 2 Uint16 4 37 Tracking Error Ramping 100 RPM All set ups TRUE 67 Uint16 4 38 Tracking Error Ra...

Page 172: ...t32 5 53 Term 29 High Ref Feedb Value App Dependent All set ups TRUE 3 Int32 5 54 Pulse Filter Time Constant 29 100 ms All set ups FALSE 3 Uint16 5 55 Term 33 Low Frequency 100 Hz All set ups TRUE 0 U...

Page 173: ...6 20 Terminal 54 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 21 Terminal 54 High Voltage 10 00 V All set ups TRUE 2 Int16 6 22 Terminal 54 Low Current 0 14 mA All set ups TRUE 5 Int16 6 23 Terminal...

Page 174: ...l Gain 0 01 N A All set ups TRUE 2 Uint16 7 34 Process PID Integral Time 10000 00 s All set ups TRUE 2 Uint32 7 35 Process PID Differentiation Time 0 00 s All set ups TRUE 2 Uint16 7 36 Process PID Di...

Page 175: ...pp Dependent 1 set up TRUE 3 Uint16 8 37 Max Inter Char Delay App Dependent 1 set up TRUE 5 Uint16 8 4 FC MC protocol set 8 40 Telegram selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 41 Parame...

Page 176: ...9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 Status Word 1 0 N A All set ups T...

Page 177: ...UE 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALSE 0 Uint16 10 21 COS Filter 2 0 N A Al...

Page 178: ...Process Data Config Read App Dependent All set ups TRUE Uint16 12 23 Process Data Config Write Size 16 N A All set ups TRUE 0 Uint32 12 24 Process Data Config Read Size 16 N A All set ups TRUE 0 Uint...

Page 179: ...Cable Diagnostic 0 Disabled 2 set ups TRUE Uint8 12 91 MDI X 1 Enabled 2 set ups TRUE Uint8 12 92 IGMP Snooping 1 Enabled 2 set ups TRUE Uint8 12 93 Cable Error Length 0 N A 1 set up TRUE 0 Uint16 12...

Page 180: ...32 13 1 RS Flip Flops 13 15 RS FF Operand S null 2 set ups TRUE Uint8 13 16 RS FF Operand R null 2 set ups TRUE Uint8 13 2 Timers 13 20 SL Controller Timer App Dependent 1 set up TRUE 3 TimD 13 4 Logi...

Page 181: ...4 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl Integration Time 0 020 s All set...

Page 182: ...e 4 set up Change during operation Conver sion index Type 14 9 Fault Settings 14 90 Fault Level null 1 set up TRUE Uint8 Table 4 20 Parameter Lists VLT AutomationDrive Programmming Guide MG33ME02 VLT...

Page 183: ...tion 0 N A All set ups FALSE 0 VisStr 20 15 42 Voltage 0 N A All set ups FALSE 0 VisStr 20 15 43 Software Version 0 N A All set ups FALSE 0 VisStr 5 15 44 Ordered Typecode String 0 N A All set ups FAL...

Page 184: ...C1 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 9 Parameter Info 15 92 Defined Parameters 0 N A All set ups FALSE 0 Uint16 15 93 Modified Parameters 0 N A All set ups FALSE 0 Uint16 15 98...

Page 185: ...E 0 Uint16 16 32 Brake Energy s 0 000 kW All set ups FALSE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups FALSE 0 Uint32 16 34 Heatsink Temp 0 C All set ups FALSE 100 Uint8 16 35 Inverter Ther...

Page 186: ...ups FALSE 3 Int32 16 77 Analog Out X30 8 mA 0 000 N A All set ups FALSE 3 Int16 16 78 Analog Out X45 1 mA 0 000 N A All set ups FALSE 3 Int16 16 79 Analog Out X45 3 mA 0 000 N A All set ups FALSE 3 In...

Page 187: ...26 SSI Data Format 0 Gray code All set ups FALSE Uint8 17 34 HIPERFACE Baudrate 4 9600 All set ups FALSE Uint8 17 5 Resolver Interface 17 50 Poles 2 N A 1 set up FALSE 0 Uint8 17 51 Input Voltage 7 0...

Page 188: ...0 Int16 18 39 Temp Input X48 10 0 N A All set ups TRUE 0 Int16 18 6 Inputs Outputs 2 18 60 Digital Input 2 0 N A All set ups FALSE 0 Uint16 18 90 PID Readouts 18 90 Process PID Error 0 0 All set ups...

Page 189: ...Uint8 30 10 Wobble Ratio 1 0 N A All set ups TRUE 1 Uint8 30 11 Wobble Random Ratio Max 10 0 N A All set ups TRUE 1 Uint8 30 12 Wobble Random Ratio Min 0 1 N A All set ups TRUE 1 Uint8 30 19 Wobble D...

Page 190: ...ps TRUE 0 Uint8 32 36 Absolute Encoder Clock Frequency 262 000 kHz 2 set ups TRUE 0 Uint32 32 37 Absolute Encoder Clock Generation 1 On 2 set ups TRUE Uint8 32 38 Absolute Encoder Cable Length 0 m 2 s...

Page 191: ...Uint8 32 83 Velocity Resolution 100 N A 2 set ups TRUE 0 Uint32 32 84 Default Velocity 50 N A 2 set ups TRUE 0 Uint32 32 85 Default Acceleration 50 N A 2 set ups TRUE 0 Uint32 32 86 Acc up for limited...

Page 192: ...locity Filter 0 us 2 set ups TRUE 6 Int32 33 27 Offset Filter Time 0 ms 2 set ups TRUE 3 Uint32 33 28 Marker Filter Configuration 0 Marker filter 1 2 set ups TRUE Uint8 33 29 Filter Time for Marker Fi...

Page 193: ...No function 2 set ups TRUE Uint8 33 69 Terminal X59 7 Digital Output 0 No function 2 set ups TRUE Uint8 33 70 Terminal X59 8 Digital Output 0 No function 2 set ups TRUE Uint8 33 8 Global Parameters 33...

Page 194: ...CO 0 N A All set ups TRUE 0 Uint16 34 29 PCD 9 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 30 PCD 10 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 4 Inputs Outputs 34 40 Digital Inputs 0 N A A...

Page 195: ...Int16 35 2 Temp Input X48 7 35 24 Term X48 7 Filter Time Constant 0 001 s All set ups TRUE 3 Uint16 35 25 Term X48 7 Temp Monitor 0 Disabled All set ups TRUE Uint8 35 26 Term X48 7 Low Temp Limit App...

Page 196: ...ip locked can also be reset using the automatic reset function in 14 20 Reset Mode Warning automatic wake up is possible If a warning and alarm is marked against a code in Table 5 1 this means that ei...

Page 197: ...t X X 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 X 5 00 Digital I O Mode 5 01 Terminal 27 Mode 41 Overload of Digital Output Terminal 29 X 5 00 Digital I O Mode 5 02 Terminal 29...

Page 198: ...r X X 17 61 Feedback Signal Monitoring 91 Analog input 54 wrong settings X S202 163 ATEX ETR cur lim warning X 164 ATEX ETR cur lim alarm X 165 ATEX ETR freq lim warning X 166 ATEX ETR freq lim alarm...

Page 199: ...reserved Output Current High current 4 51 8 00000100 256 Motor ETR Over A10 reserved Motor ETR Over W10 reserved Output Current Low current 4 50 9 00000200 512 Inverter Overld A9 reserved Inverter Ov...

Page 200: ...ow A48 reserved Current Limit W59 reserved Unused 26 04000000 67108864 Brake Resistor A25 reserved Low Temp W66 reserved Unused 27 08000000 134217728 Brake IGBT A27 reserved Voltage Limit W64 reserved...

Page 201: ...e frequency converter trips after a time Troubleshooting Connect a brake resistor Extend the ramp time Change the ramp type Activate the functions in 2 10 Brake Function Increase 14 26 Trip Delay at I...

Page 202: ...and issues an alarm This fault may be caused by shock loading or quick acceleration with high inertia loads It may also appear after kinetic back up if the acceleration during ramp up is quick If exte...

Page 203: ...e warning is active when the dissipated braking is higher than 90 of the brake resistance power If 2 Trip is selected in 2 13 Brake Power Monitoring the frequency converter will trip when the dissipat...

Page 204: ...in slot C1 Hardware incompatible with control board hardware No Text 5376 6231 Internal fault Contact your Danfoss supplier or Danfoss Service Department Table 5 4 Internal Fault Codes ALARM 39 Heats...

Page 205: ...ternal interlock has commanded the frequency converter to trip Clear the external fault condition To resume normal operation apply 24 V DC to the terminal programmed for external interlock Reset the f...

Page 206: ...converter is operating in reduced power mode i e less than the allowed number of inverter sections This warning will be generated on power cycle when the frequency converter is set to run with fewer...

Page 207: ...s below the permitted minimum frequency 1 98 ATEX ETR interpol points freq 0 ALARM 166 ATEX ETR freq lim alarm The frequency converter has operated more than 60 s in a period of 600 s below the permi...

Page 208: ...ad Outs 14 Drive Identification 140 E Encoder Pulses 88 Environment 135 ETR 144 F Feedback 203 Freeze Output 4 Fuses 203 G Graphical Display 11 H Historic Log 139 I Incremental Encoder 145 Indexed Par...

Page 209: ...cautions 6 Screened armoured 9 Serial Communication 4 Short Circuit 201 Smart Application Setup SAS 17 Speed Up Down 10 Start Delay 43 Function 43 Start Stop 9 Stator Leakage Reactance 37 Status Statu...

Page 210: ...www danfoss com drives MG33ME02 130R0334 MG33ME02 Rev 2012 02 20...

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