Mounting considerations:
•
Locate the unit as near to the motor as possible.
See
chapter 7.6 Cable Specifications
for the
maximum motor cable length.
•
Ensure unit stability by mounting the unit to a
solid surface.
•
Ensure that the strength of the mounting location
supports the unit weight.
•
Ensure that there is enough space around the
unit for proper cooling. Refer to
.
•
Ensure enough access to open the door.
•
Ensure cable entry from the bottom.
9.5 Cooling
NOTICE
Improper mounting can result in overheating and
reduced performance. For proper mounting, refer to
chapter 9.4 Mounting Configurations
•
Ensure that top and bottom clearance for air
cooling is provided. Clearance requirement:
225 mm (9 in).
•
Provide sufficient airflow flow rate. See
.
•
Consider derating for temperatures starting
between 45
°
C (113
°
F) and 50
°
C (122
°
F) and
elevation 1000 m (3300 ft) above sea level. See
for detailed information on
derating.
The drive utilizes a back-channel cooling concept that
removes heat sink cooling air. The heat sink cooling air
carries approximately 90% of the heat out of the back
channel of the drive. Redirect the back-channel air from
the panel or room by using:
•
Duct cooling
Back-channel cooling kits are available to direct
the heat sink cooling air out of the panel when
IP20/Chassis drives are installed in Rittal
enclosures. Use of these kits reduce the heat in
the panel and smaller door fans can be specified.
•
Back-wall cooling
Installing top and base covers to the unit allows
the back-channel cooling air to be ventilated out
of the room.
NOTICE
For E3h and E4h enclosures (IP20/Chassis), at least 1
door fan is required on the enclosure to remove the heat
not contained in the back-channel of the drive. It also
removes any additional losses generated by other
components inside the drive. To select the appropriate
fan size, calculate the total required airflow.
Secure the necessary airflow over the heat sink.
Frame
Door fan/top fan
[m
3
/hr (cfm)]
Heat sink fan
[m
3
/hr (cfm)]
D1h
102 (60)
420 (250)
D2h
204 (120)
840 (500)
D3h
102 (60)
420 (250)
D4h
204 (120)
840 (500)
D5h
102 (60)
420 (250)
D6h
102 (60)
420 (250)
D7h
204 (120)
840 (500)
D8h
204 (120)
840 (500)
Table 9.2 D1h–D8h Airflow Rate
Frame
Door fan/top fan
[m
3
/hr (cfm)]
Heat sink fan
[m
3
/hr (cfm)]
E1h
510 (300)
994 (585)
E2h
552 (325)
1053–1206 (620–710)
E3h
595 (350)
994 (585)
E4h
629 (370)
1053–1206 (620–710)
Table 9.3 E1h–E4h Airflow Rate
9.6 Derating
Derating is a method used to reduce output current to
avoid tripping the drive when high temperatures are
reached within the enclosure. If certain extreme operating
conditions are expected, a higher-powered drive can be
selected to eliminate the need for derating. This is called
manual derating. Otherwise, the drive automatically
derates the output current to eliminate the excessive heat
generated by extreme conditions.
Manual derating
When the following conditions are present, Danfoss
recommends selecting a drive 1 power size higher (for
example P710 instead of P630):
•
Low-speed – continuous operation at low RPM in
constant torque applications.
•
Low air pressure – operating at altitudes above
1000 m (3281 ft).
•
High ambient temperature – operating at
ambient temperatures of 10
°
C (50
°
F).
•
High switching frequency.
•
Long motor cables.
•
Cables with a large cross-section.
Mechanical Installation Con...
VLT® AutomationDrive FC 302
140
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MG38C202
9
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