Danfoss VLT HVACDrive, Instruction Manual

Page 1: ...ectrical Installation and Control Cables 4 3 Line Power Wiring Overview 4 9 Motor Wiring Overview 4 17 DC Bus Connection 4 21 Brake Connection Option 4 22 Relay Connection 4 24 How to Test Motor and D...

Page 2: ...roller 7 60 14 Special Functions 7 61 15 FC Information 7 62 16 Data Readouts 7 63 18 Info Readouts 7 64 20 FC Closed loop 7 65 21 Ext Closed loop 7 66 22 Application Functions 7 67 23 Time based Funt...

Page 3: ...10 Index 10 1 VLT HVAC Drive Instruction Manual Contents MG 11 AB 22 VLT is a registered Danfoss trademark...

Page 4: ...Contents VLT HVAC Drive Instruction Manual MG 11 AB 22 VLT is a registered Danfoss trademark...

Page 5: ...can be used with all VLT HVAC Drive adjustable frequency drives with software version 3 2 x The current software version number can be read from par 15 43 Software Version VLT HVAC Drive Instruction...

Page 6: ...es no warranty or representation neither expressed nor implied with respect to this documentation including its quality performance or fitness for a particular purpose In no event shall Danfoss be lia...

Page 7: ...based PC environment Danfoss VLT Energy Box software at www danfoss com BusinessAreas DrivesSolutions then choose PC Software Download VLT VLT HVAC Drive Drive Applications MG 11 Tx yy Instruction Ma...

Page 8: ...otion Control Tool M TYPE Motor Type Dependent Nm Newton meters in lbs IM N Nominal motor current fM N Nominal motor frequency PM N Nominal motor power UM N Nominal motor voltage par Parameter PELV Pr...

Page 9: ...e type and the options with which the unit is equipped See below for details of how to read the Type code string T C Figure 1 1 This example shows an identification label NOTE Please have T C type cod...

Page 10: ...Numeric Local Control Panel NLCP X No Local Control Panel Coating PCB 20 X No coated PCB C Coated PCB Line power option 21 X No Line power disconnect switch and Load Sharing 1 With Line power disconne...

Page 11: ...ptions 38 39 DX No option D0 DC backup Table 1 3 Type code description The various options and accessories are described further in the VLT HVAC Drive Design Guide MG 11 BX YY VLT HVAC Drive Instructi...

Page 12: ...1 Introduction VLT HVAC Drive Instruction Manual 1 8 MG 11 AB 22 VLT is a registered Danfoss trademark 1...

Page 13: ...r serial communication bus may cause death serious personal injury or damage to the equipment Con sequently the instructions in this manual as well as national and local rules and safety regulations m...

Page 14: ...means of digital commands bus commands references or a local stop while the adjustable frequency drive is connected to line power If personal safety considerations make it necessary to ensure that no...

Page 15: ...special applications which affect the electrical ratings of the adjustable frequency drive Special conditions that affect the electrical ratings might be Single phase applications High temperature app...

Page 16: ...r supply or lost motor connection may cause a stopped motor to start Failure to follow recommendations could result in death or serious injury 2 1 7 Avoid Unintended Start While the adjustable frequen...

Page 17: ...risk analysis on the installation must be carried out in order to determine whether the Safe Stop functionality and safety category are appropriate and sufficient In order to install and use the safe...

Page 18: ...T line power and delta ground grounded leg AC line voltage may exceed 760 V between phase and ground Par 14 50 RFI 1 can be used to disconnect the internal RFI capacitors from the RFI filter to ground...

Page 19: ...1 7 5 11 18 5 11 18 5 22 30 22 37 37 55 45 55 75 90 75 90 525 600 V 1 1 7 5 1 1 7 5 11 18 5 11 18 5 22 30 22 37 37 55 45 55 75 90 75 90 Table 3 1 Unpacking table Please note that it is recommended to...

Page 20: ...les B4 C3 C4 only Accessory bags containing necessary brackets screws and connectors are included with the drives upon delivery All measurements in mm IP21 can be established with a kit as described i...

Page 21: ...90 130 130 242 242 242 165 231 308 370 308 370 With one C option B 130 130 170 170 242 242 242 205 231 308 370 308 370 Backplate B 90 90 130 130 242 242 242 165 231 308 370 308 370 Distance between m...

Page 22: ...e size B4 Frame size C3 Frame size C4 1 2 only available in units with brake chopper For DC link connection load sharing the connector 1 can be ordered separately Code no 130B1064 An eight pole connec...

Page 23: ...0 225 b mm 100 100 100 200 200 200 200 200 225 200 225 1 Drill holes in accordance with the measurements given 2 You must provide screws suitable for the surface on which you want to mount the adjusta...

Page 24: ...service life of the adjustable frequency drive is reduced if derating for ambient temperature is not taken into account 3 2 6 Field Mounting For field mounting the IP 21 IP 4X top TYPE 1 kits or IP 54...

Page 25: ...1 11 18 5 11 18 5 1 8 1 8 1 8 1 8 3 0 6 B4 11 18 5 18 5 37 18 5 37 4 5 4 5 4 5 4 5 3 0 6 C1 18 5 30 37 55 10 10 10 10 3 0 6 C2 37 45 75 90 14 241 14 241 14 14 3 0 6 C3 18 5 30 37 55 37 55 10 10 10 10...

Page 26: ...ed equipment performance Because the power wiring carries high frequency electrical pulses it is important that input power and motor power are run in separate conduit If the incoming power wiring is...

Page 27: ...rol Cables Figure 4 2 Diagram showing all electrical terminals Terminal 37 present for units with safe stop function only VLT HVAC Drive Instruction Manual 4 Electrical Installation MG 11 AB 22 VLT is...

Page 28: ...g inputs and outputs should be connected to separate common terminals 20 39 and 55 This will prevent ground current interference among groups For example it prevents switching on digital inputs from d...

Page 29: ...e fuses Adjustable frequency drive Max fuse size Voltage Type 200 240 V T2 1K1 1K5 16A1 200 240 V type gG 2K2 25A1 200 240 V type gG 3K0 25A1 200 240 V type gG 3K7 35A1 200 240 V type gG 5K5 50A1 200...

Page 30: ...20 JKS 20 JJN 20 5012406 020 KLN R20 ATM R20 A2K 20R 3K0 KTN R25 JKS 25 JJN 25 5012406 025 KLN R25 ATM R25 A2K 25R 3K7 KTN R30 JKS 30 JJN 30 5012406 030 KLN R30 ATM R30 A2K 30R 5K5 KTN R50 JKS 50 JJN...

Page 31: ...JJS 80 2028220 100 KLS R80 A6K 80R 37K KTS R100 JKS 100 JJS 100 2028220 125 KLS R100 A6K 100R 45K KTS R125 JKS 150 JJS 150 2028220 125 KLS R125 A6K 125R 55K KTS R150 JKS 150 JJS 150 2028220 160 KLS R...

Page 32: ...tch if this is included NOTE Make sure that the AC line voltage corresponds to the AC line voltage of the adjustable frequency drive nameplate Figure 4 3 Terminals for line power and grounding IT Line...

Page 33: ...kW 37 45 kW 22 30 kW 37 45 kW 380 480 V 1 1 4 0 kW 5 5 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW 11 18 5 kW 22 37 kW 37 55 kW 75 90 kW 45 55 kW 75 90 kW 525 600 V 1 1 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW...

Page 34: ...gure 4 5 When mounting cables first mount and tighten ground cable The ground connection cable cross section must be at least 0 016 in2 10 mm2 or 2 rated line power wires terminated separately accordi...

Page 35: ...ighten wires Figure 4 7 Finally tighten support bracket on line power wires NOTE With single phase A3 use L1 and L2 terminals VLT HVAC Drive Instruction Manual 4 Electrical Installation MG 11 AB 22 VL...

Page 36: ...wer disconnect switch Note that a cable clamp is used Figure 4 9 How to connect to line power and grounding with a line power disconnect switch NOTE With single phase A5 use L1 and L2 terminals 4 Elec...

Page 37: ...ding for B3 without RFI Figure 4 12 How to connect to line power and grounding for B3 with RFI NOTE With single phase B1 use L1 and L2 terminals NOTE For correct cable dimensions please see the sectio...

Page 38: ...connect to line power and grounding for C1 and C2 4 1 11 AC Line Input Connections for C3 and C4 Figure 4 15 How to connect C3 to line power and ground ing Figure 4 16 How to connect C4 to line power...

Page 39: ...ngth is reduced accordingly Switching frequency When adjustable frequency drives are used together with sine wave filters to reduce the acoustic noise from a motor the switching frequency must be set...

Page 40: ...connected W2 U2 V2 U1 V1 W1 6 cables out of motor Star connected U2 V2 W2 to be interconnected separately optional terminal block No 99 Ground connection PE Table 4 8 3 and 6 cable motor connection 4...

Page 41: ...kW 22 30 kW 37 45 kW 380 480 V 1 1 4 0 kW 5 5 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW 11 18 5 kW 22 37 kW 37 55 kW 75 90 kW 45 55 kW 75 90 kW 525 600 V 1 1 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW 11 18 5...

Page 42: ...e motor ground then place motor U V and W wires in the plug and tighten them Figure 4 19 Mount cable clamp to ensure 360 degree connection between chassis and shield ensure that the outer insulation o...

Page 43: ...tor cable is removed under the EMC clamp 4 1 16 Motor Connection for B1 and B2 Figure 4 21 First terminate the motor ground then place motor U V and W wires in the terminal and tighten them Please ens...

Page 44: ...or U V and W wires in the terminal and tighten them Please ensure that the outer insulation of the motor cable is removed under the EMC clamp 4 1 18 Motor Connection for C1 and C2 Figure 4 24 First te...

Page 45: ...insulation of the motor cable is removed under the EMC clamp 4 1 20 Wiring Example and Testing The following section describes how to terminate and access control wires For an explanation of the func...

Page 46: ...st be shielded armored Brake resistor Terminal number 81 82 Terminals R R Dynamic brake calls for extra equipment and safety considerations For further information please contact Danfoss 1 Use cable c...

Page 47: ...pation in the brake resistor by using a line switch or contactor to disconnect the line power from the adjustable frequency drive Only the adjustable frequency drive should control the contactor NOTE...

Page 48: ...3 break normally closed 04 05 make normally open 04 06 break normally closed Terminals for relay connection A2 and A3 enclosures Terminals for relay connection A5 B1 and B2 enclosures 4 Electrical Ins...

Page 49: ...th relay plugs from the accessory bag fitted Figure 4 36 Terminals for relay connections for B3 Only one relay input is fitted from the factory When the second relay is needed remove the knock out VLT...

Page 50: ...B4 Figure 4 38 Terminals for relay connections for C3 and C4 Located in the upper right corner of the adjustable frequency drive 4 Electrical Installation VLT HVAC Drive Instruction Manual 4 26 MG 11...

Page 51: ...l 05 normal open 400 V AC Terminal 06 normal closed 240 V AC Relay 1 and relay 2 are programmed in par 5 40 Function Relay par 5 41 On Delay Relay and par 5 42 Off Delay Relay Additional relay outputs...

Page 52: ...30BT248 Figure 4 39 Access to control terminals for A2 A3 B3 B4 C3 and C4 enclosures Remove front cover to access control terminals When replacing the front cover ensure proper fastening by applying a...

Page 53: ...e steps to test the motor connection and direction of rotation Start with no power to the unit Figure 4 43 Step 2 Insert one end in terminal 27 using a suitable ter minal screwdriver Note For units wi...

Page 54: ...Hand on button the LED above the button should be lit and the motor may rotate Figure 4 47 Step 6 The speed of the motor can be seen in the LCP It can be adjusted by pushing the up and down arrow butt...

Page 55: ...age 0 to 10 V configuration of the analog input terminals 53 and 54 respectively Switch S801 BUS TER can be used to enable termination on the RS 485 port terminals 68 and 69 Please note that the switc...

Page 56: ...plate NOTE The motor is either star Y or delta connected This information is located on the motor nameplate data Figure 4 52 Motor nameplate example Step 2 Enter motor nameplate data in the following...

Page 57: ...Press OK to finish AMA 2 Press the OK key to exit the AMA state Unsuccessful AMA 1 The adjustable frequency drive enters into alarm mode A description of the alarm can be found in the Troubleshooting...

Page 58: ...4 Electrical Installation VLT HVAC Drive Instruction Manual 4 34 MG 11 AB 22 VLT is a registered Danfoss trademark 4...

Page 59: ...button 5 Press OK 6 Press OK again for Fan Functions 7 Choose Broken Belt Function by pressing OK 8 With button choose 2 Trip The adjustable frequency drive will now trip if a broken fan belt is detec...

Page 60: ...light the third digit before the comma 5 Change 0 to 1 by using the button 6 Use the button to highlight the digit 2 7 Change 2 to 0 with the button 8 Press OK The new ramp down time is now set to 100...

Page 61: ...ay is an array where one may choose between Relay1 0 or Relay2 1 Standard setting is Relay1 0 with the default choice Alarm 9 See the parameter description in the section Commonly Used Parameters For...

Page 62: ...ed laptop as PC connection to the USB connector on the adjustable frequency drive Figure 5 3 For control cable connections see section on Control Terminals 5 1 4 PC Software Tools PC based Configurati...

Page 63: ...uency drive settings 1 Connect a PC to the adjustable frequency drive via the USB com port 2 Open MCT 10 Set up software 3 Choose Open stored files will be shown 4 Open the appropriate file 5 Choose W...

Page 64: ...t up of an adjustable frequency drive is complete it is recommended to store backup the parameter settings in the GLCP or on a PC via MCT 10 Set up Software Tool Stop the motor before performing any o...

Page 65: ...urs to par 15 05 Over Volts Par 15 20 Historic Log Event to par 15 22 Historic Log Time Par 15 30 Alarm Log Error Code to par 15 32 Alarm Log Time NOTE Parameters selected in par 0 25 My Personal Menu...

Page 66: ...ure 5 4 Terminal 37 Available only with Safe Stop Func tion 5 2 2 Pulse Start Stop Terminal 18 start stop par 5 10 Terminal 18 Digital Input 9 Latched start Terminal 27 Stop par 5 12 Terminal 27 Digit...

Page 67: ...otor which results in an increase of the stator resistance Rs Normally this is not critical AMA can only be carried out if the rated motor current is minimum 35 of the rated output current of the adju...

Page 68: ...5 Commissioning and Application Examples VLT HVAC Drive Instruction Manual 5 10 MG 11 AB 22 VLT is a registered Danfoss trademark 5...

Page 69: ...al display with Status lines 2 Menu keys and LEDs selecting mode changing parameters and switching between display functions 3 Navigation keys and LEDs LEDs 4 Operation keys and LEDs Graphical display...

Page 70: ...par 0 23 Display Line 2 Large and par 0 24 Display Line 3 Large which can be accessed via QUICK MENU Q3 Function Set ups Q3 1 General Settings Q3 13 Display Settings Each value measurement readout pa...

Page 71: ...exceeded the alarm and or warning LED lights up A status and alarm text appear on the control panel The On LED is activated when the adjustable frequency drive receives power from AC line voltage a DC...

Page 72: ...s The Quick Menu parameters can be accessed immediately unless a password has been created via par 0 60 Main Menu Password par 0 61 Access to Main Menu w o Password par 0 65 Personal Menu Password or...

Page 73: ...ther Info Back or Cancel Navigation Keys The four navigation arrows are used to navigate between the different choices available in Quick Menu Main Menu and Alarm Log Use the keys to move the cursor O...

Page 74: ...d the Off key is inactive the motor can only be stopped by disconnecting the line power supply Auto on enables the adjustable frequency drive to be controlled via the control terminals and or serial c...

Page 75: ...e frequency drive or the motor If an alarm occurs the NLCP automatically switches to status mode A number of alarms can be displayed Quick Set up or Main Menu Mode Display parameters and parameter set...

Page 76: ...g the change of a parameter 130BP079 10 Figure 6 4 Display example Operation keys Keys for local control are found at the bottom of the control panel 130BP046 10 Figure 6 5 Operation keys of the numer...

Page 77: ...d 1 or Disabled 0 via par 0 42 Auto on Key on LCP NOTE An active HAND OFF AUTO signal via the digital inputs has higher priority than the control keys Hand on Auto on Reset is used for resetting the a...

Page 78: ...6 How to Operate the Adjustable Frequency Drive VLT HVAC Drive Instruction Manual 6 10 MG 11 AB 22 VLT is a registered Danfoss trademark 6...

Page 79: ...plications How to access Function set up example 130BT110 10 Figure 7 1 Step 1 Turn on the adjustable frequency drive yellow LED lights 130BT111 10 Figure 7 2 Step 2 Press the Quick Menus button quick...

Page 80: ...cale Par 0 72 Time Format Par 0 22 Display Line 1 3 Small Par 14 01 Switching Frequency Par 0 74 DST Summertime Par 0 23 Display Line 2 Large Par 4 53 Warning Speed High Par 0 76 DST Summertime Start...

Page 81: ...in Par 6 00 Live Zero Timeout Time Par 6 10 Terminal 53 Low Voltage Par 20 94 PID Integral Time Par 6 01 Live Zero Timeout Function Par 6 11 Terminal 53 High Voltage Par 20 70 Closed loop Type Par 20...

Page 82: ...oltage Control Par 22 83 Speed at No Flow RPM Par 1 73 Flying Start Par 22 84 Speed at No Flow Hz Par 1 71 Start Delay Par 22 85 Speed at Design Point RPM Par 1 80 Function at Stop Par 22 86 Speed at...

Page 83: ...tting 7 1 4 Changing a Text Value If the selected parameter is a text value it can be changed by using the up down navigation keys The up key increases the value and the down key decreases the value P...

Page 84: ...rogramming of Indexed Parameters Parameters are indexed when placed in a rolling stack Par 15 30 Alarm Log Error Code to par 15 32 Alarm Log Time contain a fault log which can be read out Choose a par...

Page 85: ...Part of Language package 1 22 English US Part of Language package 1 27 Greek Part of Language package 1 28 Bras port Part of Language package 1 36 Slovenian Part of Language package 1 39 Korean Part o...

Page 86: ...m of the Neuron C chip on the LON option 1501 Running Hours View the number of running hours of the motor 1502 kWh Counter View the line power consumption in kWh 1600 Control Word View the control wor...

Page 87: ...e as a percentage i e the sum of analog pulse bus 1652 Feedback Unit Reference value from programmed digital input s 1653 Digi Pot Reference View the contribution of the digital potentiometer to the a...

Page 88: ...atus Word One or more status conditions in a Hex code used for serial communications 1695 Ext Status Word 2 One or more status conditions in a Hex code used for serial communications 1696 Maintenance...

Page 89: ...HS Temp PC2 9922 HS Temp PC3 9923 HS Temp PC4 9924 HS Temp PC5 9925 HS Temp PC6 9926 HS Temp PC7 9927 HS Temp PC8 NOTE Please consult the VLT HVAC Drive Programming Guide MG 11 CX YY for detailed inf...

Page 90: ...t 2 in par 0 20 Display Line 1 1 Small par 0 21 Display Line 1 2 Small par 0 22 Display Line 1 3 Small par 0 23 Display Line 2 Large or par 0 24 Display Line 3 Large Use the or buttons on the LCP to c...

Page 91: ...ion Mode Option Function 0 Open loop Motor speed is determined by applying a speed reference or by setting desired speed when in Hand Mode Open loop is also used if the adjustable frequency drive is p...

Page 92: ...rammed These settings will typically ensure optimum motor voltage but if the motor power factor cos phi requires tuning an AMA function can be carried out using par 1 29 Automatic Motor Adaptation AMA...

Page 93: ...Interlock and Safe Stop if included 0 OFF Motor Rotation Check is not active 1 Enabled Motor Rotation Check is enabled Once enabled display shows Please Note Motor may run in wrong direction Pressing...

Page 94: ...cannot be performed while the motor is running NOTE It is important to set motor par 1 2 Motor Data correctly since these form part of the AMA algorithm An AMA must be performed to achieve optimum dy...

Page 95: ...Trip Speed Low RPM Range Function 0 RPM Application dependant If the trip speed is set to 0 the function is not active If the speed after the start or during a stop falls below the value in the parame...

Page 96: ...4 ETR Electronic Thermal Relay functions 1 4 will calculate the load when the set up where they were selected is active For example ETR 3 starts calculating when Set up 3 is selected For the North Am...

Page 97: ...E Avoid 100 current for too long It may damage the motor 2 10 Brake Function Option Function 0 Off No brake resistor installed 1 Resistor brake Brake resistor incorporated in the system for dissipatio...

Page 98: ...to avoid tripping of the adjustable frequency drive 3 02 Minimum Reference Range Function Application dependent Application dependant 3 03 Maximum Reference Range Function Application dependent Appli...

Page 99: ...ed loop 2 32 Ext Closed loop 3 3 16 Reference 2 Source Option Function Select the reference input to be used for the second reference signal par 3 15 Reference 1 Source par 3 16 Reference 2 Source and...

Page 100: ...th a clockwise and anti clockwise direction will be allowed NOTE The setting in par 4 10 Motor Speed Direction has impact on the Flying Start in par 1 73 Flying Start 4 11 Motor Speed Low Limit RPM Ra...

Page 101: ...tor Speed High Limit RPM 4 56 Warning Feedback Low Range Function 999999 99 9 Proc essCtrlU nit Application dependant Enter the lower feedback limit When the feedback falls below this limit the displa...

Page 102: ...ption Function 14 Jog 5 14 Terminal 32 Digital Input Same options and functions as par 5 1 except for Pulse input Option Function 0 No operation 5 15 Terminal 33 Digital Input Same options and functio...

Page 103: ...limit stop 28 Brake No Brake War 29 Brake ready no fault 30 Brake fault IGBT 35 External Interlock 36 Control word bit 11 37 Control word bit 12 40 Out of ref range 41 Below reference low 42 Above re...

Page 104: ...command act 168 Hand mode 169 Auto mode 180 Clock Fault 181 Prev Maintenance 190 No Flow 191 Dry Pump 192 End Of Curve 193 Sleep Mode 194 Broken Belt 195 Bypass Valve Control 196 Fire Mode 197 Fire M...

Page 105: ...n The output frequency of the adjustable frequency drive can be 1 frozen at the present value 2 overruled to stop 3 overruled to jog speed 4 overruled to max speed 5 overruled to stop with subsequent...

Page 106: ...4 Terminal 53 Low Ref Feedb Value Range Function 0 000 N A 999999 999 999999 999 N A Enter the analog input scaling value that corresponds to the low voltage low current set in par 6 10 Terminal 53 Lo...

Page 107: ...N A Enter the analog input scaling value that corresponds to the low voltage low current value set in par 6 20 Terminal 54 Low Voltage and par 6 22 Terminal 54 Low Current 6 25 Terminal 54 High Ref F...

Page 108: ...4 20 0 100 Hz 131 Reference 4 20mA Minimum Reference Maximum Reference 132 Feedback 4 20mA 200 to 200 of par 20 14 Maximum Reference Feedb 133 Motor cur 4 20mA 0 Inverter Max Current par 16 37 Inv Ma...

Page 109: ...e to 0 Output signal 20 mA is needed at 50 Hz 50 of range set par 6 52 Terminal 42 Output Max Scale to 50 EXAMPLE 2 Variable FEEDBACK range 200 to 200 Range needed for output 0 100 Output signal 0 or...

Page 110: ...to reduce acoustic noise from the motor NOTE The output frequency value of the adjustable frequency drive must never exceed 1 10 of the switching frequency When the motor is running adjust the switch...

Page 111: ...ar 20 20 Feedback Function determines how the three possible feedbacks will be used by the PID controller 20 01 Feedback 1 Conversion Option Function This parameter allows a conversion function to be...

Page 112: ...PM 12 PULSE s 20 liter sec 21 liter min 22 liter hr 23 m sec 24 m min 25 m hr 30 kg sec 31 kg min 32 kg hr 33 ton min 34 ton hr 40 m sec 41 m min 45 m 60 C 70 mbar 71 bar 72 Pa 73 kPa 74 m WG 75 mm Hg...

Page 113: ...ce for details 0 No function 1 Analog input 53 2 Analog input 54 3 Pulse input 29 4 Pulse input 33 7 Analog input X30 11 8 Analog input X30 12 9 Analog Input X42 1 10 Analog Input X42 3 11 Analog Inpu...

Page 114: ...e is the highest NOTE If operating with par 1 00 Configuration Mode set for Open loop 0 par 3 02 Minimum Reference must be used 20 14 Maximum Reference Feedb Range Function 100 000 ProcessCtr lUnit Ap...

Page 115: ...e enabled see par group 3 1 will be used as the PID Controller s setpoint reference 3 Minimum Minimum 3 sets up the PID controller to compare Feedback 1 Feedback 2 and Feedback 3 and use the lowest va...

Page 116: ...ny other references that are enabled see par group 3 1 NOTE Any unused feedback must be set to No function in its Feedback Source parameter Par 20 00 Feedback 1 Source par 20 03 Feedback 2 Source or p...

Page 117: ...t Setpoint 1 is used in closed loop mode to enter a setpoint reference that is used by the adjustable frequency drive s PID controller See the description of par 20 20 Feedback Function NOTE Setpoint...

Page 118: ...s parameter should be set to a value resulting in feedback changes of between 10 and 20 for best tuning accuracy 20 73 Minimum Feedback Level Range Function 999999 00 0 Proc essCtrlU nit Application d...

Page 119: ...g output to change from 0 100 can be calculated by means of the formula 1 Proportional Gain Max Reference NOTE Always set the desired for par 20 14 Maximum Reference Feedb before setting the values fo...

Page 120: ...r Speed High Limit RPM or par 4 14 Motor Speed High Limit Hz is set to the max operational speed of the motor It is important to do the auto set up before configuring the integrated PI controller as s...

Page 121: ...nge Function 10 s 1 600 s Set the time Low Power Low Speed must remain detected to activate signal for actions If detection disappears before the timer runs out the timer will be reset 22 26 Dry Pump...

Page 122: ...ing in sleep mode This will override any wake up conditions 22 42 Wake up Speed RPM Range Function Application dependent Application dependant 22 43 Wake up Speed Hz Range Function Application depende...

Page 123: ...cted Option Function 0 OFF 1 Warning The drive will continue to run but activate a Broken Belt Warning W95 A drive digital output or a serial communication bus can communicate a warning to other equip...

Page 124: ...tart command Start Jog Freeze The timer will be overridden by a Coast Inverse or an External Interlock command NOTE Does not work in cascade mode 22 80 Flow Compensation Option Function 0 Disabled 0 D...

Page 125: ...adjusted infinitely Example 2 Speed at System Design Working Point is not known Where the Speed at System Design Working Point is unknown another reference point on the control curve needs to be deter...

Page 126: ...Speed at No Flow RPM Range Function Application dependent Application dependant 22 84 Speed at No Flow Hz Range Function Application dependent Application dependant 22 85 Speed at Design Point RPM Ra...

Page 127: ...Point Range Function 0 000 N A 0 000 999999 999 N A Enter the value corresponding to the Flow at Design Point No units necessary Please see also par 22 82 Work Point Calculation point C 22 90 Flow at...

Page 128: ...avoid cavitation and ensure adequate head is produced at all times to create flow torque and current limits to protect the pump fan or compressor driven by the motor warnings for low high current spee...

Page 129: ...operating and running hour counters kWh counter resetting of the running and kWh counters alarm fault log where the past 10 alarms are logged along with any associated value and time and drive and op...

Page 130: ...est trending especially useful in retrofit or other applications where there is an interest to log operating power current frequency or speed of the pump fan compressor for analysis and a payback coun...

Page 131: ...ay Text 2 0 N A 1 set up TRUE 0 VisStr 2 5 0 39 Display Text 3 0 N A 1 set up TRUE 0 VisStr 2 5 0 4 LCP Keypad 0 40 Hand on Key on LCP 1 Enabled All set ups TRUE Uint8 0 41 Off Key on LCP 1 Enabled Al...

Page 132: ...essionLimit All set ups TRUE 2 Uint16 1 64 Resonance Dampening 100 All set ups TRUE 0 Uint16 1 65 Resonance Dampening Time Constant 5 ms All set ups TRUE 3 Uint8 1 7 Start Adjustments 1 71 Start Delay...

Page 133: ...fault value 4 set up Change dur ing operation Conver sion index Type 4 1 Motor Limits 4 10 Motor Speed Direction 2 Both directions All set ups FALSE Uint8 4 11 Motor Speed Low Limit RPM ExpressionLimi...

Page 134: ...Hz All set ups TRUE 0 Uint32 5 51 Term 29 High Frequency 100 Hz All set ups TRUE 0 Uint32 5 52 Term 29 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 5 53 Term 29 High Ref Feedb Value 100 000...

Page 135: ...0 Terminal X30 11 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32...

Page 136: ...g Select 3 Logic OR All set ups TRUE Uint8 8 52 DC Brake Select 3 Logic OR All set ups TRUE Uint8 8 53 Start Select 3 Logic OR All set ups TRUE Uint8 8 54 Reverse Select null All set ups TRUE Uint8 8...

Page 137: ...set ups FALSE 0 Uint16 9 91 Changed Parameters 2 0 N A All set ups FALSE 0 Uint16 9 92 Changed Parameters 3 0 N A All set ups FALSE 0 Uint16 9 93 Changed Parameters 4 0 N A All set ups FALSE 0 Uint16...

Page 138: ...null 2 set ups TRUE Uint8 13 02 Stop Event null 2 set ups TRUE Uint8 13 03 Reset SLC 0 Do not reset SLC All set ups TRUE Uint8 13 1 Comparators 13 10 Comparator Operand null 2 set ups TRUE Uint8 13 11...

Page 139: ...s TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Contr Integration Time...

Page 140: ...set ups FALSE 0 VisStr 20 15 43 Software Version 0 N A All set ups FALSE 0 VisStr 5 15 44 Ordered Typecode String 0 N A All set ups FALSE 0 VisStr 40 15 45 Actual Typecode String 0 N A All set ups FA...

Page 141: ...eference 0 00 N A All set ups FALSE 2 Int16 16 54 Feedback 1 Unit 0 000 ProcessCtrlUnit All set ups FALSE 3 Int32 16 55 Feedback 2 Unit 0 000 ProcessCtrlUnit All set ups FALSE 3 Int32 16 56 Feedback 3...

Page 142: ...ups FALSE 0 Uint32 18 12 Fire Mode Log Date and Time ExpressionLimit All set ups FALSE 0 TimeOf Day 18 3 Inputs Outputs 18 30 Analog Input X42 1 0 000 N A All set ups FALSE 3 Int32 18 31 Analog Input...

Page 143: ...ned Refrigerant A3 250 000 N A All set ups TRUE 3 Uint32 20 34 Fan 1 Area m2 0 500 m2 All set ups TRUE 3 Uint32 20 35 Fan 1 Area in2 750 in2 All set ups TRUE 0 Uint32 20 36 Fan 2 Area m2 0 500 m2 All...

Page 144: ...D2Unit All set ups TRUE 3 Int32 21 33 Ext 2 Reference Source 0 No function All set ups TRUE Uint8 21 34 Ext 2 Feedback Source 0 No function All set ups TRUE Uint8 21 35 Ext 2 Setpoint 0 000 ExtPID2Uni...

Page 145: ...TRUE 1 Uint16 22 44 Wake up Ref FB Difference 10 All set ups TRUE 0 Int8 22 45 Setpoint Boost 0 All set ups TRUE 0 Int8 22 46 Maximum Boost Time 60 s All set ups TRUE 0 Uint16 22 5 End of Curve 22 50...

Page 146: ...n 5 Last 24 Hours 2 set ups TRUE Uint8 23 51 Period Start ExpressionLimit 2 set ups TRUE 0 TimeOf Day 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups...

Page 147: ...pass 24 10 Drive Bypass Function 0 Disabled 2 set ups TRUE Uint8 24 11 Drive Bypass Delay Time 0 s 2 set ups TRUE 0 Uint16 24 9 Multi Motor Funct 24 90 Missing Motor Function 0 Off All set ups TRUE Ui...

Page 148: ...onLimit All set ups TRUE 0 Uint8 25 44 Staging Speed RPM 0 RPM All set ups TRUE 67 Uint16 25 45 Staging Speed Hz 0 0 Hz All set ups TRUE 1 Uint16 25 46 De staging Speed RPM 0 RPM All set ups TRUE 67 U...

Page 149: ...31 Terminal X42 5 High Voltage 10 00 V All set ups TRUE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set ups TR...

Page 150: ...7 How to Program the Adjustable Frequency Drive VLT HVAC Drive Instruction Manual 7 72 MG 11 AB 22 VLT is a registered Danfoss trademark 7...

Page 151: ...ed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked off...

Page 152: ...ssing X X X 4 58 33 Soft charge fault X X 34 Serial Communication Bus communication fault X X 35 Out of frequency ranges X X 36 Line failure X X 37 Phase Imbalance X X 38 Internal fault X X 39 Heatsin...

Page 153: ...Pwr card supply X X 247 Pwr card temp X X 248 Illegal PS config X X 250 New spare parts X 251 New Type Code X X Table 8 2 Alarm Warning code list X Dependent on parameter 1 Cannot be auto reset via p...

Page 154: ...ot OK No Motor OVC Active 16 00010000 65536 Live Zero Error Live Zero Error 17 00020000 131072 Internal Fault 10V low 18 00040000 262144 Brake Overload Brake Overload 19 00080000 524288 U phase Loss B...

Page 155: ...The adjust able frequency drive is still active WARNING ALARM 7 DC overvoltage If the intermediate circuit voltage exceeds the limit the adjustable fre quency drive trips after a time Troubleshooting...

Page 156: ...correct motor data in parameters 1 20 through 1 25 ALARM 14 Earth ground fault There is a discharge from the output phases to ground either in the cable between the adjustable frequency drive and the...

Page 157: ...ing Check par 2 15 Brake Check ALARM 29 Heatsink temp The maximum temperature of the heatsink has been exceeded The tem perature fault will not be reset until the temperature falls below a defined hea...

Page 158: ...s determined to be incorrect at power up 2330 Power size information between the power cards does not match 2561 No communication from DSP to ATACD 2562 No communication from ATACD to DSP state runnin...

Page 159: ...The load and speed combination demands a motor voltage higher than the actual DC link voltage WARNING ALARM TRIP 65 Control card overtemperature Control card overtemperature The cutout temperature of...

Page 160: ...NG 203 Missing Motor A multi motor underload situation was detected this could be due to for example a missing motor WARNING 204 Locked Rotor A multi motor overload situation was detected which could...

Page 161: ...r module in F2 or F4 drive 5 rectifier module ALARM 250 New spare part The power or switch mode power supply has been exchanged The ad justable frequency drive type code must be restored in the EEPROM...

Page 162: ...rations at certain frequencies try the following Speed Bypass parameter group 4 6 Overmodulation parameter 14 03 set to off Switching pattern and frequency parameter group 14 0 Resonance Dampening par...

Page 163: ...12 5 16 7 Intermittent 3 x 200 240 V A 7 3 8 3 11 7 13 8 18 4 Continuous kVA 208 V AC kVA 2 38 2 70 3 82 4 50 6 00 Max cable size line power motor brake mm2 AWG 2 4 10 Max input current Continuous 3 x...

Page 164: ...A 208 V AC kVA 8 7 11 1 16 6 21 4 26 9 31 7 41 4 51 5 61 2 Max cable size line power motor brake mm 2 AWG 2 10 7 35 2 50 1 0 B4 35 2 95 4 0 120 250 MCM With line power disconnect switch included 16 6...

Page 165: ...2 1 15 4 Continuous kVA 400 V AC kVA 2 1 2 8 3 9 5 0 6 9 9 0 11 0 Continuous kVA 460 V AC kVA 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Max cable size line power motor brake mm 2 AWG 2 4 10 Max input current Conti...

Page 166: ...C kVA 16 7 21 5 27 1 31 9 41 4 51 8 63 7 83 7 104 128 Max cable size line power motor brake mm 2 AWG 2 10 7 35 2 50 1 0 B4 35 2 95 4 0 120 MCM250 With line power disconnect switch included 16 6 35 2 3...

Page 167: ...V AC kVA 2 4 2 7 3 9 4 9 6 1 9 0 11 0 17 9 21 9 26 9 33 9 40 8 51 8 61 7 82 7 99 6 130 5 Max cable size IP 21 55 66 line power motor brake mm 2 AWG 2 4 10 10 7 25 4 50 1 0 95 4 0 120 MCM25 0 Max cabl...

Page 168: ...mp times 1 3600 sec Dependent on power size Torque characteristics Starting torque Constant torque maximum 110 for 1 min Starting torque maximum 135 up to 0 5 sec Overload torque Constant torque maxim...

Page 169: ...z open collector Min frequency at terminal 29 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance Ri approx 4 k Pulse input accuracy 0 1 1 kHz Max erro...

Page 170: ...oad 2 3 400 V AC 2 A Max terminal load AC 15 1 on 4 5 NO Inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Max terminal load DC 13 1 on 4 5 NO Inducti...

Page 171: ...section on Special Conditions Minimum ambient temperature during full scale operation 32 F 0 C Minimum ambient temperature at reduced performance 14 F 10 C Temperature during storage transport 13 149...

Page 172: ...ve has an auto derating function to avoid its heatsink reaching 203 F 95 C The adjustable frequency drive is protected against short circuits on motor terminals U V W If a line phase is missing the ad...

Page 173: ...and or change the switching pattern in order to ensure the performance of the adjustable frequency drive The capability to automatically reduce the output current extends the acceptable operating con...

Page 174: ...the motor by choosing a larger motor However the design of the adjustable frequency drive limits the motor size Variable quadratic torque applications VT In VT applications such as centrifugal pumps...

Page 175: ...on Option 4 22 Brake Control 8 6 Brake Function 2 10 7 19 Branch Circuit Protection 4 4 Broken Belt Delay 22 62 7 45 Broken Belt Function 22 60 7 45 Broken Belt Torque 22 61 7 45 C Cable Lengths And C...

Page 176: ...rtime Start 0 76 7 13 E Electrical Installation 4 3 Electrical Ratings 2 3 Electronic Waste 2 6 Example Of Changing Parameter Data 5 1 F Fault Messages 8 5 Feedback 1 Conversion 20 01 7 33 Feedback 1...

Page 177: ...ly 9 1 9 5 Line Power Wiring Overview 4 9 Literature 1 3 Live Zero Timeout Function 6 01 7 27 Loggings 5 1 Low Power Auto Set up 22 20 7 42 Low Power Detection 22 21 7 42 Low Speed Detection 22 22 7 4...

Page 178: ...O Output Performance u V W 9 6 Overcurrent Protection 4 5 Over voltage Control 2 17 7 20 P Panel Through Mounting 3 6 Parameter Data 5 1 Parameter Set up 7 50 Pc Software Tools 5 4 Pelv 2 4 Pid Autot...

Page 179: ...tatus 6 4 Status Messages 6 1 Step by step 7 6 Surroundings 9 8 Switches S201 S202 And S801 4 31 Switching Frequency 14 01 7 32 T Terminal 27 Mode 5 01 7 24 Terminal 29 Mode 5 02 7 24 Terminal 42 Outp...

Page 180: ...Compliance 4 5 Ul Fuses 200 240 V 4 6 Usb Connection 4 29 V Variable quadratic Torque Applications vt 9 12 Voltage Level 9 6 W Wake up Ref fb Difference 22 44 7 44 Wake up Speed Hz 22 43 7 44 Wake up...