Danfoss VLT Integrated Servo Drive ISD 510 System, Operating Manual

Page 1: ...Operating Guide VLT Servo Drive System ISD 510 DSD 510 drives danfoss com...

Page 2: ......

Page 3: ...igence 23 Intended Use 23 Prohibited Application Areas 23 Forseeable Misuse 24 Service and Support 24 System Description 25 Overview of the ISD 510 DSD 510 System 25 Application Examples 26 VLT Integr...

Page 4: ...37 A Display area 37 B Display menu keys 39 C Navigation keys and indicator lights LEDs 39 D Operation keys and reset 40 Cables 40 Hybrid Cable 40 Minimum Bending Radius for Hybrid Cable 41 Motor and...

Page 5: ...D 510 52 Minimum Distance for M23 Angled Connector on DSD 510 52 Space Requirements for System Modules 52 Installation Aids and Tools Required 54 Fitting Instructions for ISD 510 Servo Drive 54 Overvi...

Page 6: ...Connecting 2 PSM 510 Modules to the AC Choke with System Splitting 74 Connecting the Cables on the Power Supply Module PSM 510 75 Connecting the Cables on the Top of the Power Supply Module PSM 510 7...

Page 7: ...AXIS_REF_DDS in Automation Studio 89 Instantiating PSM_REF in Automation Studio 90 Instantiating DAM_REF in Automation Studio 90 Instantiating ACM_REF in Automation Studio 90 Importing a Servo Drive i...

Page 8: ...t 107 Importing Devices into SIMOTION SCOUT 109 Assigning IP Configuration and Device Name 110 Creating a Sync Domain 113 Configuring a Topology 116 Defining Send Clock and Update Time 117 Configuring...

Page 9: ...otion Functions 141 Operating Status Indicators 142 Operating LEDs on the ISD 510 DSD 510 Servo Drive 142 Operating LEDs on the PSM 510 143 Operating LEDs on the DAM 510 144 Operating LEDs on the ACM...

Page 10: ...under Load 157 Brake not Releasing 157 Holding Brake not Holding the Servo Drive 157 Delayed Brake Engagement 157 Noises when Power Off Brake is Engaged 157 LEDs not Lighting Up 157 Drive Protection T...

Page 11: ...96 0x15C 163 Power overload trip 0x2397 0x12B 163 Thermal overload motor 0x239B 0x102 163 Mains phase loss 0x3130 0x12F 164 DC link overvoltage 0x3210 0x103 164 DC link undervoltage 0x3220 0x104 164 D...

Page 12: ...rror 0x8611 0x10E 170 Homing error on entering homing mode 0x8693 0x10F 171 Homing error on start homing method 0x8694 0x110 171 Homing error distance 0x8695 0x111 171 Mechanical brake failure 0xFF01...

Page 13: ...Commissioning the ISD 510 DSD 510 Servo Drive 177 System Module Replacement 177 Dismounting the System Modules 177 Fitting and Commissioning the System Modules 179 Cable Replacement 180 Overview 180 F...

Page 14: ...le PSM 510 194 Dimensions of Decentral Access Module DAM 510 195 Dimensions of Auxiliary Capacitors Module ACM 510 195 Dimensions of Expansion Module EXM 510 196 Motor Overload Protection 197 Motor Ov...

Page 15: ...nectors on the DAM 510 209 UDC Connector 211 AUX Connector 211 External Encoder Connectors 212 Expansion Module Connector 213 Cable Cross Sections for EXM 510 214 General Specifications and Environmen...

Page 16: ...Information about the installation commissioning and operation of the ISD 510 DSD 510 servo system VLT Servo Drive System ISD 510 DSD 510 MSD 510 VLT Flexmotion Design Guide Information about the setu...

Page 17: ...nts for safety related systems and for equipment intended to perform safe ty related functions functional safety General industrial applications IEC EN 60529 Degrees of protection provided by enclosur...

Page 18: ...rm Description ACM 510 Auxiliary Capacitors Module DAM 510 Decentral Access Module that connects the Danfoss decentral servo drives ISD 510 and DSD 510 to the servo system via a hybrid cable DSD 510 D...

Page 19: ...Term Description VOUT PSM Output of PSM 510 V DC AQ262449648484en 000101 175R1135 19 Danfoss A S 2020 08 Introduction VLT Servo Drive System ISD 510 DSD 510 Operating Guide...

Page 20: ...ere is a risk of death serious injury or damage to the unit Always comply with the instructions in this manual and national and local safety regulations W A R N I N G HIGH VOLTAGE The servo system con...

Page 21: ...perating condition A deficient operating condition may lead to death serious injury damage to equipment or other material damage when the unit is connected to the electrical supply network Take suitab...

Page 22: ...d standards that apply to the appli cation in the country of use Operation is only allowed in compliance with the national EMC regulations for the application concerned Compliance with the limit value...

Page 23: ...regularly instructed on all relevant matters of occupational safety and environmental protection as well as the contents of the operating instructions and the instructions it contains The product mar...

Page 24: ...r water 2 7 Forseeable Misuse Any use not expressly approved by Danfoss constitutes misuse This also applies to failure to comply with the specified operating conditions and applications Danfoss assum...

Page 25: ...decentral system the ISD 510 DSD 510 servo drives are operated in a DC group and controlled by a PLC The decentralization of the drive unit offers benefits in mounting installation and operation Hybr...

Page 26: ...independently This reduces the required computing power of the central PLC and offers a highly flexible drive concept Danfoss offers libraries for various IEC 61131 3 programmable PLCs Due to the sta...

Page 27: ...hybrid cable The advanced version has 3 additional interfaces for external encoder or I Os fieldbus devices and for the local control panel LCP to be connected directly LEDs on the top of the ISD 510...

Page 28: ...S Standard smooth shaft 02C9 2 9 Nm T Safe Torque Off STO K Standard fitted key 03C8 3 8 Nm 27 30 Flange size 38 Motor sealing 05C2 5 2 Nm F076 76 mm X Without sealing 06C0 6 0 Nm F084 84 mm S With s...

Page 29: ...the flange with a small amount dispersed by the housing 3 2 4 4 Thermal Protection Thermal sensors monitor the maximum allowable temperature of the motor winding and switch the motor off if the limit...

Page 30: ...servo drive for mounting close to the servo motor In this way the servo motor has no impact to the DSD 510 servo drive from a thermal point of view The DSD 510 servo drive extends the selection of a d...

Page 31: ...e feedback S1 S1 Single plug version motor side FXX Without feedback Sensorless S2 S2 Dual plug version motor side FRX Resolver 31 38 Reserved FS1 BiSS single turn feedback 17 bit Reserved FM1 BiSS mu...

Page 32: ...es to all system modules The PSM 510 can be controlled via Ethernet based fieldbus LEDs on the front of the PSM 510 show the operating status and warnings N O T I C E The system modules are designed f...

Page 33: ...ves ISD 510 and VLT Decentral Servo Drives DSD 510 to the servo system via a hybrid feed in cable The DAM 510 supplies the decentral servo drives with DC link UAUX STO and the Ethernet based fieldbus...

Page 34: ...ernet and external encoder 2 Operating LEDs 3 LCP connector 4 PE screw 5 Connectors UDC AUX STO out and Ethernet 3 6 Auxiliary Capacitors Module ACM 510 3 6 1 Overview ACM is the abbreviation for Auxi...

Page 35: ...3 LCP connector 4 PE screw 3 7 Expansion Module EXM 510 The EXM 510 supports modular machine setup by splitting the system modules into 2 control cabinets The maximum length of the cable between the E...

Page 36: ...he STO function is used the cabinet must be rated at least IP54 The EXM 510 has a protection rating of IP20 according to IEC EN 60529 The EXM 510 may be damaged if exposed to fluids An example type co...

Page 37: ...connected to the modules via SUB D cables 3 8 2 Layout of the Local Control Panel The local control panel is divided into 4 functional groups A Display area B Display menu keys C Navigation keys and...

Page 38: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Status e30bg799 10 Illustration 9 Display Area when Connected to the PSM 510 and DAM 510 1 UAUX line voltage 2 Temperature power board 3 Actual UDC curre...

Page 39: ...enu access for parameter set up toggling through status display modes during normal operation and viewing fault log data Table 11 Display Menu Keys Key Function 6 Status Shows operational information...

Page 40: ...y Function 18 Hand On Enables the connected ISD 510 DSD 510 servo drive or PSM 510 to be controlled via the LCP Switching between Hand On and Auto On modes is only possible in certain states see the V...

Page 41: ...ed unshielded Notes Feed in cable Shielded Hybrid cable overall shield with additional fieldbus and safety section shield Loop cable N O T I C E Hybrid cables are available in 2 cross sections 2 5 mm2...

Page 42: ...Cable DSD M01 CT03 RES 2 5 m GN 175G8948 Feedback Cable DSD M01 CT03 RES 5 0 m GN 175G8949 Feedback Cable DSD M01 CT04 ENC 2 5 m GN 175G8950 Feedback Cable DSD M01 CT04 ENC 5 0 m GN Table 17 Connecto...

Page 43: ...Routing The ISD 510 DSD 510 servo drives are interconnected by hybrid loop cables A hybrid feed in cable with quick release connectors provides the supply voltage from the Decentral Access Module DAM...

Page 44: ...rary for TwinCAT 2 and 3 for operating the ISD 510 DSD 510 servo drives and the system modules see 6 11 2 Creating a TwinCAT Project for further information A PLC library for SIMOTION SCOUT for operat...

Page 45: ...12 1 EtherCAT The ISD 510 DSD 510 servo drives and the system modules support the following EtherCAT protocols CANopen over EtherCAT CoE File Access over EtherCAT FoE Ethernet over EtherCAT EoE The IS...

Page 46: ...rt of cross communication Ring redundancy supported for media redundancy Specific ports are not assigned for Ethernet POWERLINK 3 12 3 PROFINET The ISD 510 DSD 510 servo drive and system modules suppo...

Page 47: ...g LCP PSM 510 DAM 510 DAM 510 STATUS PSM LINK ACT LCP LCP LCP DEV SVS ST NET ST X1 X2 STATUS DAM LINK ACT DEV SVS ST NET ST AUX X1 X2 X3 STATUS DAM LINK ACT DEV SVS ST NET ST AUX X1 X2 X3 PLC 2 e30bi2...

Page 48: ...hipping documents Danfoss does not honor claims for faults registered later Register a complaint immediately with the carrier if there is visible transport damage Register a complaint immediately with...

Page 49: ...table mounting arrangement for the application This depends on the type weight and power size of the ISD 510 DSD 510 servo drives For the ISD 510 servo drives seat the motor flange flush against the m...

Page 50: ...ISD 510 shows the angled connector installed on a size 2 ISD 510 servo drive The illustrations show the minimum distance from the servo drive to the next object and the minimum allowable bending radi...

Page 51: ...ion to its own dimensions the DSD 510 servo drive needs space for the hybrid cable 4 7 2 1 Minimum Distance for M23 Straight Connector on DSD 510 shows the straight connector installed on a DSD 510 se...

Page 52: ...ctor on DSD 510 88 4 3 48 88 4 3 48 150 min 5 9 150 min 5 9 27 8 1 105 min 4 80 min 3 14 27 8 1 Rm in Rm in e30bi001 10 Illustration 22 Minimum Distance for M23 Angled Connector 4 7 3 Space Requiremen...

Page 53: ...min 30 1 57 min 40 6 367 7 max 120 4 72 e30bg820 10 380 min 155 Illustration 23 Minimum Space Required at the Top and Bottom AQ262449648484en 000101 175R1135 53 Danfoss A S 2020 08 Mechanical Install...

Page 54: ...mes in contact with the servo drive flange is unpainted in order to guarantee good ther mal behavior of the servo drive The surface contact must also provide sufficient grounding protection 4 7 5 2 Cl...

Page 55: ...o Drives 4 7 5 3 Coupling the ISD 510 Servo Drive Observe the following safety warnings before coupling the ISD 510 servo drive N O T I C E Do not machine the shaft Do not use the ISD 510 servo drive...

Page 56: ...Size 4 11 2 Nm 11 mm 28 Nm Size 4 13 0 Nm In preparation In preparation N O T I C E The fixing screws are not supplied and must be selected according to the machine fixings 4 7 6 Fitting Instruction f...

Page 57: ...s in descending order of output power Procedure Drill the holes for mounting the backplate as per the drilling template see 4 6 3 Drilling Templates Connect the backplates and the end cap via the clic...

Page 58: ...que is 3 Nm e30bg803 10 Illustration 29 Mounting the Backplates in the Control Cabinet Slide the module onto the carrier at the bottom of the backplate Press the 1st module onto the backlink connector...

Page 59: ...ST LINK ACT X1 X2 STATUS DAM DEV SVS ST NET ST AUX LINK ACT X1 X2 X3 STATUS DAM DEV SVS ST NET ST AUX LINK ACT X1 X2 X3 LCP LCP LCP Illustration 31 Pulling Down the Holding Clamp at the Top of the Ba...

Page 60: ...1 e30bg822 10 Illustration 32 Guiding Groove AQ262449648484en 000101 175R1135 60 Danfoss A S 2020 08 Mechanical Installation VLT Servo Drive System ISD 510 DSD 510 Operating Guide...

Page 61: ...ay lead to death or serious injury Before working on the power connectors disconnecting or connecting the cable disconnect the PSM 510 from the mains and wait for the discharge time to elapse 5 2 Elec...

Page 62: ...rives ensure a minimum ground wire cross section of at least 10 mm2 minimum 70 C Cu or 2 separate ground wires both complying with the dimensioning rules See EN IEC 61800 5 1 for further information U...

Page 63: ...m Modules 1 Cable 2 Cable tie 3 I O shielding plate 1 2 3 e30bi238 10 Illustration 35 Cable Shielding on the Bottom of the System Modules AQ262449648484en 000101 175R1135 63 Danfoss A S 2020 08 Electr...

Page 64: ...properties TN S TN C TN CS TT not corner earthed supply earthing system Prospective short circuit current 5 kA Protective class I Grounded 3 phase mains network 400 480 V AC 10 3 phase lines and PE li...

Page 65: ...is lower a fuse with lower current rating can be used Rating of IEC fuses according to 100 of maximum current Use a time delay fuse rated according to the DC voltage used 2 If the maximum current is...

Page 66: ...ors that remain charged for some time after the mains supply is switched off at the Power Supply Module PSM 510 Failure to wait the specified time after power has been removed before performing servic...

Page 67: ...e connector is entirely cov ered Tighten the M23 feed in cable connector by rotating the threaded ring clockwise out of the flat area around the OPEN marking e30be664 11 Illustration 36 Connecting the...

Page 68: ...ap Screw the M23 metal blind cap onto the unused M23 female output connector X2 on the last servo drive in the servo system Tighten the metal blind cap until the sealing on the connector is covered e3...

Page 69: ...entral Access Module DAM 510 Rotate the threaded ring on the feed in cable connector on the servo drive counterclockwise until the marking OPEN on the cable connector is facing the servo drive Pull th...

Page 70: ...supplied with the connector marked X4 on the servo drive Press the connector towards the electronic housing of the servo drive and tighten the threaded ring of the connector by turning it clockwise T...

Page 71: ...n the ISD 510 DSD 510 servo drive Press the connector towards the electronic housing of the servo drive and tighten the threaded ring of the connector by turning it clockwise The maximum tightening to...

Page 72: ...Disconnect the cable from the servo drive Protective blind caps are provided for the X3 X4 and X5 connectors Mount the blind caps after removing the respective connector 5 10 Connecting the Power Supp...

Page 73: ...10 to the electric grid with the correct AC choke for the power size of the PSM 510 STATUS PSM DEV SVS ST NET ST LINK ACT X1 X2 LCP LCP STATUS DAM DEV SVS ST NET ST AUX LINK ACT X1 X2 X3 e30bi235 11 P...

Page 74: ...AC choke regardless of the load position for example before or after the system split ting as shown in Illustration 44 Ensure the choke used is the correct size based on the combined power of the PSM...

Page 75: ...wise the derating of both PSM 510 modules is equal to the AC choke s tolerance For example tolerance 10 10 means 20 derating If 2 AC chokes are used 1 per PSM 510 and 1 PSM 510 module is mounted befor...

Page 76: ...nector I O PSM 6 If a relay is required insert the wires into the relay connector and insert the connector REL PSM 7 5 10 2 2 Connecting the Cables on the Bottom of the Power Supply Module PSM 510 2 1...

Page 77: ...module to the input connector X1 IN 1 Insert the wires from the STO output of the previous module into the 24 V IN STO input connector see 11 9 9 2 1 STO Connectors on the Top of DAM 510 Insert the 2...

Page 78: ...2 5 mm2 8 Ethernet fieldbus green RJ45 connector 9 PE yellow green 2 5 mm2 4 mm2 fork lug 1 2 3 4 5 6 e30bg807 10 Illustration 50 Connecting the Feed In Cable 1 Feed in cable PE screws 2 Bus connector...

Page 79: ...Illustration 51 Connectors on the Top of ACM 510 1 Ethernet connector IN X1 IN 2 Ethernet connector OUT X2 OUT 3 I O connector I O ACM 4 Relay connector REL ACM Procedure Connect the Ethernet cable f...

Page 80: ...r the cable tie Secure the cables 4 5 and 6 using the cable ties 7 Plug the connectors into the backplate Tighten the screw on the EMC shielding plate 1 The tightening torque is 3 Nm Connect the EXM 5...

Page 81: ...internal brake resistor and the other is connected to an external brake resistor Both PSM 510 modules are connected to an external brake resistor In this case the internal brake resistor on the PSM 51...

Page 82: ...CT X1 X2 LCP 1 1 e30bh424 10 PSM 510 PSM 510 Illustration 55 Connection of Brake Resistor on 2 PSM 510 Modules in Parallel 1 Internal brake resistor AQ262449648484en 000101 175R1135 82 Danfoss A S 202...

Page 83: ...VLT Servo Toolbox to assign IDs to the devices ID assignment via the VLT Servo Toolbox is only possible when acyclic Ethernet POWERLINK communication is used If Ethernet POW ERLINK cyclic communicatio...

Page 84: ...14 Manual Epl ID assignment start and change the status from 0 ready to 1 start Press OK to confirm the selection then wait for the ID assignment procedure to complete Check that the ID assignment was...

Page 85: ...cessfully using parameters Parameter 54 04 Epl ID assignment state Parameter 54 05 Epl ID assignment error code Parameter 54 06 Epl ID assignment device count Carry out a power cycle to ensure that al...

Page 86: ...ervo system This is a fundamental requirement for operation of the ISD 510 DSD 510 servo drives The servo system can be switched on in 2 ways If the Power Supply Module PSM 510 is supplied with mains...

Page 87: ..._DSD510_A xdd XDD file XML Device Description for the Power Supply Module PSM 510 0x0300008D_PSM xdd XDD file XML Device Description for the Decentral Access Module DAM 510 0x0300008D_DAM xdd XDD file...

Page 88: ...Contains POUs defined by Danfoss name starting with DD_ and provide the functionality for the Auxiliary Ca pacitors Module ACM The names of the POUs that target the ACM all end with _ACM DDS_BasCam Co...

Page 89: ...ble in several POUs PSM_ErrorCodes Constants for error codes of the Power Supply Module PSM 510 Error codes can be read using the function block DD_ReadPsmError_PSM and or DD_ReadPsmWarning_PSM PSM_Tr...

Page 90: ...n of 1 physical PSM Open the Logical View Initialize each instance with its node number and the slot name it is connected to for example IF3 6 10 7 Instantiating DAM_REF in Automation Studio Procedure...

Page 91: ...ERLINK Devices Click on Next In the next window enter the node number of the servo drive e30bh513 10 Illustration 58 Adding a Servo Drive to the Project in V3 0 90 6 10 9 2 Version V4 x Procedure Sele...

Page 92: ...ACM 510 0x0300008D_ACM xdd Now add the PSM 510 DAM 510 or ACM 510 to the Ethernet POWERLINK interface of the controller in the Physical View Right click on the controller in the Physical View and sel...

Page 93: ...0 DSD 510 servo drive and select Open I O Configuration in V3 0 90 and Configura tion in V4 x In the Channels section change the Cyclic transmission of the following objects All sub indexes of object...

Page 94: ...ssful Configuration Map the inputs and outputs of the instance of the AXIS_REF_DDS function block and the physical data points of the ISD 510 servo drive here myAxis is an instance of AXIS_REF_DDS AQ2...

Page 95: ...se data could be lost and performance reduced e30bg344 10 Illustration 65 Ethernet POWERLINK Configuration Window to Parameterize Ethernet POWERLINK Cycle Time Procedure for setting the PLC time in Au...

Page 96: ...the information system and select TwinCAT 2 TwinCAT Quick Start Installation Information on how to create a project in TwinCAT can be found in detail in the Beckhoff Information System https info sys...

Page 97: ...egrated Servo Drive library some standard libraries are integrated automatically unless they are already part of the project N O T I C E Do not remove these libraries otherwise the DDS libraries will...

Page 98: ...can be read using the function block DD_ReadDamError_DAM and or DD_ReadDamWarning_DAM DAM_TraceSignals Constants for the trace signals of the Decentral Access Module DAM 510 Intended to be used with...

Page 99: ...as to be controlled or monitored Repeat step 1 for each additional ACM 510 6 11 9 Adding a PLC Project to TwinCAT System Manager To create a link between the TwinCAT PLC Control project and the TwinCA...

Page 100: ...In the Insert EtherCAT Device window select Danfoss GmbH VLT FlexMotion VLT Power Supply Module PSM 510 and click on OK To add a Decentral Access Module right click on Device1 EtherCAT and select App...

Page 101: ...e30bh517 10 Illustration 69 Add a Servo Drive to the Project AQ262449648484en 000101 175R1135 101 Danfoss A S 2020 08 Commissioning VLT Servo Drive System ISD 510 DSD 510 Operating Guide...

Page 102: ...11 11 I O Configuration and I O Mapping When connecting 1 ISD 510 DSD 510 servo drive connect port C X2 of the previous servo drive to port A X1 of the next servo drive Also carry out the port assign...

Page 103: ...at steps 2 22 for Box 1 VLT Power Supply Module and the instance myPSM Repeat steps 2 22 for Box 2 VLT Decentral Access Module and the instance myDAM Procedure Select Library TxPDO via menu I O Config...

Page 104: ...on OK Right click on netId via menu I O Configuration I O Devices Device1 EtherCAT Box1 VLT Decentral Access Mod ule Drive2 VLT ISD 510 Integrated Servo Drive InfoData AdsAddr and select Change Link...

Page 105: ...74 Task Configuration to Parameterize the PLC Cycle Time N O T I C E After changing the task cycle time in TwinCAT PLC Control carry out a ReScan of the PLC configuration in side the TwinCAT System Ma...

Page 106: ...r information with Enable input at the beginning of the program Use 1 instance of the function block MC_Power_DDS for every axis to control its power stage Call up this function block in every PLC cyc...

Page 107: ...how to install SIMOTION SCOUT can be found in detail in the SIMOTION SCOUT Configuration Manual N O T I C E SIMATIC STEP 7 V5 5 or higher with HF11 must be installed to create a project Information on...

Page 108: ...with _ACM DDS_BasCam Contains POUs for the creation of basic CAMs DDS_LabCam Contains POUs for the creation of labeling CAMs DDS_Intern Contains POUs that are needed internally for the libraries Do no...

Page 109: ...Drive xml DDS_LabCam xml DDS_PSM xml DDS_DAM xml and DDS_ACM xml 6 13 5 Importing Devices into SIMOTION SCOUT N O T I C E For each physical servo drive PSM 510 DAM 510 or ACM 510 add 1 entry to the PR...

Page 110: ...nication parameters double click on the icon depicting the servo drive in the main window showing the Ethernet network In the General tab enter a name in field Device name In the General tab click on...

Page 111: ...SD 510 Select the desired servo drive and click on OK use the Flash button to identify the specific servo drive e30bh523 10 Illustration 79 Selecting the Servo Drive In the Edit Ethernet Node window s...

Page 112: ...s and Assigning the IP Configuration Enter the device name that was previously selected and click on Assign Name and then Close AQ262449648484en 000101 175R1135 112 Danfoss A S 2020 08 Commissioning V...

Page 113: ...N O T I C E All devices that exchange data via Isochronous Real Time IRT must belong to the same sync domain Procedure Open the HW Config tool Select the station with the PROFINET devices to be involv...

Page 114: ...ster as Synchronization role and click on OK e30bh527 10 Illustration 83 Device properties Sync Master In the Domain management window select all devices to be configured as sync slaves in the Nodes s...

Page 115: ...s tab select the isochronous mode for I O data change and click on OK e30bg363 10 Illustration 85 Use I O Data Isochronously to the Servo Click on the VLT ISD 510 IRT device Double click on the PN IRT...

Page 116: ...eries Select the menu Edit PROFINET IO Topology In the next window select the Graphic view tab e30bh529 10 Illustration 87 Graphic View Tab in Topology Editor Connect the PROFINET device with the stat...

Page 117: ...for example 1 000 ms then click on OK e30bh530 10 Illustration 88 Configuring a Send Clock for PROFINET IRT 6 13 9 2 Configuring the Update Time Procedure Open the HW Config tool Select the path for t...

Page 118: ...240 PN e30bg367 10 Illustration 90 Address List in the Project Navigator In the next window detailed view create 1 variable for incoming and outgoing PPO data for each device e30bg368 11 Illustration...

Page 119: ...that was assigned in the ADDRESS LIST Carry out this assignment in every PLC cycle Call the function DD_UpdateProcessInput_DDS at the beginning of the application program for each device in every cyc...

Page 120: ...the logical representation of 1 physical ACM N O T I C E The instance of the ACM_REF structure must be created as a global variable variable in the interface section of a unit de clared with VAR_GLOBA...

Page 121: ...expand entry Execution levels and then select OperationLevels and then SynchronousTask in the tree structure In the SynchronousTask window activate checkbox Use task in execution system Click on the n...

Page 122: ...tructure and select the new entry PeripheralFaultTask In the PeripheralFaultTask window activate checkbox Use task in execution system In the Program assignment area at the left side of the Peripheral...

Page 123: ...every PLC cycle Use 1 instance of function block DD_Power_DAM for every DAM 510 to control the DC link voltage on the output lines Call up this function block in every PLC cycle Use 1 instance of fun...

Page 124: ...functionality for the Power Supply Module PSM 510 The names of the POUs that target the PSM 510 all end with _PSM DDS_DAM Contains POUs defined by Danfoss name starting with DD_ and provide the funct...

Page 125: ...r ACM 510 add 1 entry to the PROFINET Ethernet network in the Hard ware Catalog Procedure e30bi254 10 1 2 3 Open the Hardware Catalog Select Options Manage general station description files In tab Ins...

Page 126: ...n 2 onto the square at top left of the PSM icon 3 The PN IE_1 network is created automatically Assign the PROFINET device name IP address and subnet mask to the PSM Right click on the PSM icon Select...

Page 127: ...main Open Network view 1 and select the Ethernet subnet 2 in which the sync domain is set up Open the Ethernet subnet properties In the local navigation 4 select entry Domain management Sync domains S...

Page 128: ...eld Process image 8 to PIP 1 Repeat these settings in the Output addresses section 9 Repeat this procedure for each system component Activate the isochronous mode for each system component e30bi260 10...

Page 129: ...Show all tags and then selecting the System constants tab e30bi262 10 Define the input and output telegram address for each system component by creating a tag table Select menu PLC tags FlexMotion to...

Page 130: ...that usually do not change only once at the beginning of the program Call the appropriate functions for each device present in every PLC cycle ISD 510 DD_UpdateProcessInput_DDS and DD_UpdateProcessOu...

Page 131: ...ls that provide various functionalities Table 28 Important Subtools Subtool Description Scope For visualization of the tracing functionality of the servo drives the Power Supply Module PSM 510 the Dec...

Page 132: ...ent and received by the VLT Servo Toolbox may be blocked by the firewall on the VLT Servo Toolbox host system This may lead to a loss of communication and the inability to com municate with the device...

Page 133: ...ted when initializing the connection 6 17 4 3 3 Enabling Indirect Communication Carry out the following steps to enable indirect communication N O T I C E When observing the network packets via Wiresh...

Page 134: ...t number of the IP address is the ID that is used in the VLT Servo Toolbox to identify the device Procedure Open the TwinCAT System Manager Click on Advanced Settings under I O Configuration I O Devic...

Page 135: ...is used in the VLT Servo Toolbox software to identify the device When the Accessible nodes tab is closed the addresses are retained The newly added addresses are only discarded when SIMOTION SCOUT is...

Page 136: ...INK communication This prevents other PC software or the operating system using this network interface for other tasks such as file and printer sharing and network discovery Disabling these protocols...

Page 137: ...ing IP address and use 192 168 100 240 as the IP address and 255 255 255 0 as the subnet mask Leave all other fields empty e30bh531 10 Illustration 101 Internet Protocol Version 4 TCP IPv4 Properties...

Page 138: ...ving and loading projects managing connections showing and changing settings managing open subtools and showing help contents 2 Tool bar Contains shortcuts for saving and loading projects connecting t...

Page 139: ...can be maximized minimized horizontally or vertically aligned or cascaded 7 Watchlist win dow Evaluates the parameter values of 1 or more devices by cyclically reading them from the devices Al lows p...

Page 140: ...foss offers further functions for the servo system The following PLCopen characteristics apply to all function blocks Commanding using the inputs Signaling behaviour of the outputs General calling con...

Page 141: ...responding to master positions CAMs can be designed graphically with the DDS Toolbox software or can be parameterized via the PLC The guide value can be provided by an external encoder virtual axis or...

Page 142: ...ting LEDs on the ISD 510 DSD 510 Servo Drive LED Color Flash status Description DEV STAT Green On Servo drive is in state Operation enabled Flashing Auxiliary voltage is applied Red On Servo drive is...

Page 143: ...105 Operating LEDs on PSM 510 Table 31 Operating LEDs on PSM 510 LED Color Flash status Description DEV Green On Device is in state Operation enabled Flashing Device is in state Standby or Power up R...

Page 144: ...32 Operating LEDs on DAM 510 LED Color Flash status Description DEV Green On Device is in state Operation enabled Flashing Device is in state Standby or Power up Red On Device is in state Fault or Fa...

Page 145: ...en On Ethernet link established Flashing Ethernet link established and active Off No link 7 2 4 Operating LEDs on the ACM 510 STATUS ACM LINK ACT DEV CAP ST NET ST X1 X2 e30bg578 10 Illustration 107 O...

Page 146: ...ACT X1 Link activity of In Green On Ethernet link established Flashing Ethernet link established and active Off No link LINK ACT X2 Link activity status of Out Green On Ethernet link established Flas...

Page 147: ...s Failure to isolate the mains voltage sup ply and wait for the specified discharge time to elapse could result in death or serious injury Only perform work on electrical parts of the servo system or...

Page 148: ...lated PDS SR are responsible for Hazard and risk analysis of the application The overall safety of the application Identifying safety functions required and allocating SIL or PL to each of the functio...

Page 149: ...tion of the servo system however cables from other suppliers can be used for the user connection to the STO terminal STO DAM Pins 1 and 2 on the Decentral Access Module DAM 510 N O T I C E If the appl...

Page 150: ...te from each other and are not supplied from the VLT Servo Drive System ISD 510 DSD 510 Select the safety switch devices in accordance with the requirements of the application 24 VDC GND e30bg273 10 8...

Page 151: ...or all servo drives on the corresponding line 5 Disable STO Check that STO can be deactivated with out error No reset is required MC_ReadAxisInfo_DDS output SafeTor queOff False for all servo drives o...

Page 152: ...rvo drives are at speed 0 RPM 3 Disable all the servo drives All servo drives are disabled 4 Enable STO Check that STO can be activated without error No errors are present The successful STO acti vati...

Page 153: ...o enable the servo drive was made while STO was activated Reset via the PLC 0xFF81 0x11F Safety fault Servo drive internal diagnostic fault Carry out a power cy cle 0xFF85 0x120 Safety fault Internal...

Page 154: ...failure rate of the Danfoss system and can there fore be excluded from safety related calculations 8 11 Maintenance Security and User Accessibility Maintenance Test the STO safety function at least o...

Page 155: ...r Error code Firmware version System setup for example number of servo drives system modules and lines System status when the fault occurred Ambient conditions 9 2 Troubleshooting 9 2 1 Troubleshootin...

Page 156: ...ettings Contact Danfoss 9 2 1 7 Uneven Running Possible Cause Defective bearing Troubleshooting Check the shaft 9 2 1 8 Vibration Possible Cause Defective bearing Incorrect control loop parameters Tro...

Page 157: ...load exceeds the holding torque of the brake Troubleshooting Contact Danfoss 9 2 1 13 Delayed Brake Engagement Possible Cause Software error Troubleshooting Contact Danfoss 9 2 1 14 Noises when Power...

Page 158: ...s Incorrect contrast setting Press Status to adjust the contrast Display is defective Replace the faulty LCP or connection cable 9 2 2 2 Open Power Fuses or Circuit Breaker Trip This fault applies to...

Page 159: ...ent Error 0x2391 0x125 This fault applies to the DAM 510 Possible Causes The servo drives are consuming more power on the UAUX line than allowed Troubleshooting Check the number of attached servo driv...

Page 160: ...and loose connections Check the hybrid cables for short circuits or leakage currents Check the EXM 510 connection and cable 9 2 2 13 Brake Resistor Error This fault applies to the PSM 510 Possible Ca...

Page 161: ...or is valid for ISD 510 DSD 510 Table 43 Overcurr out 0x2310 0x101 Code PROFINET code Name Severity warning error trip lock Description LCP name 0x2310 0x101 Overcurrent trip Error Overcurrent trip on...

Page 162: ...FINET code Name Severity warning error trip lock Description LCP name 0x2320 0x163 Overcurrent short circuit Trip lock Overcurrent short circuit er ror over curr short 9 3 9 Ground fault 0x2330 0x151...

Page 163: ...failure indicated by hardware circuit AUX supply fail 9 3 14 Current overload trip 0x2396 0x15C This error is valid for DAM 510 and ISD 510 DSD 510 Table 54 Current overload trip 0x2396 0x15C Code PR...

Page 164: ...CP name 0x3220 0x104 DC link under voltage Error DC link voltage below limit in Opera tion enabled state UDC undervolt 9 3 20 DC link charging error 0x3230 0x152 This error is valid for PSM 510 DAM 51...

Page 165: ...510 DAM 510 and ACM 510 Table 65 UAUX undervoltage 0x3294 0x135 Code PROFINET code Name Severity warning error trip lock Description LCP name 0x3294 0x135 UAUX undervolt age Error UAUX below undervol...

Page 166: ...LCP name 0x3299 0x155 UAUX shutdown error Error Error when UAUX is in shut down phase UAUX shtdwn err 9 3 31 UAUX undervoltage hardware 0x329A 0x156 This error is valid for PSM 510 DAM 510 and ACM 51...

Page 167: ...tion LCP name 0x4292 0x107 Overtemperature Power card Warning error Maximum temperature of pow er card exceeded overtemp PC 9 3 36 Inrush overtemperature DC link 0x4293 013C This error is valid for PS...

Page 168: ...missing Trip lock EEPROM checksum error or miss ing device parameter eeprom err 9 3 41 Parameter error 0x6320 0x10B This error is valid for PSM 510 DAM 510 ACM 510 and ISD 510 DSD 510 Table 81 Param e...

Page 169: ...Brake chop per failure Warning error The brake chopper is monitored during oper ation A brake failure has been detected by the brake check function brake ch fail 9 3 46 Brake chopper overcurrent 0x71...

Page 170: ...ch high volt 9 3 50 Internal position sensor error 0x7320 0x10C This error is valid for ISD 510 DSD 510 Table 90 Internal position sensor error 0x7320 0x10C Code PROFINET code Name Severity warning er...

Page 171: ...ce 0x8695 0x111 Code PROFINET code Name Severity warning error trip lock Description LCP name 0x8695 0x111 Homing error dis tance Warning Homing distance reached Homing distance 9 3 56 Mechanical brak...

Page 172: ...been exceeded fan lifetime 9 3 61 Timing violation 1 0xFF60 0x115 This error is valid for ISD 510 DSD 510 Table 101 Timing violation 1 0xFF60 0x115 Code PROFINET code Name Severity warning error trip...

Page 173: ...SD 510 DSD 510 Table 107 Timing violation 7 0xFF66 0x168 Code PROFINET code Name Severity warning error trip lock Description LCP name 0xFF66 0x168 Timing violation 7 Trip lock Contact Danfoss timing...

Page 174: ...scription LCP name 0xFF72 0x11D Firmware Up date started Warning error Firmware update is in progress Warning changes to error when an attempt is made to enable the device in this state FW update 9 3...

Page 175: ...ck Description LCP name 0xFF90 0x121 Guide value re versed Error Position guide value went backwards while the servo drive was in CAM mode guide val rev 9 3 78 Guide value implausible 0xFF91 0x122 Thi...

Page 176: ...must be performed by qualified personnel No other tasks are required Table 120 Overview of Maintenance Tasks Component Maintenance task Maintenance interval Instruction Servo drive Carry out a visual...

Page 177: ...e electrical cables Dismount the servo drive Replace the servo drive with a servo drive of the same type See the VLT Servo Drive System ISD 510 DSD 510 MSD 510 VLT Flexmotion Design Guide for part num...

Page 178: ...plate on the top of the system modules 1 3 2 e30bg814 10 Illustration 111 Disconnecting the I O Shielding Plate Unplug the top connectors 1 Unscrew the screw 2 on the I O shielding plate 3 Pull the I...

Page 179: ...M DEV SVS ST NET ST AUX LINK ACT X1 X1 X X2 X3 X3 LCP Illustration 113 Removing the Module 10 6 2 Fitting and Commissioning the System Modules Check if preparation is required see 4 6 2 System Modules...

Page 180: ...on the DAM 510 Disconnect the feed in cable from the DAM 510 Loosen the threaded ring of the connector on the servo drive Disconnect the feed in cable from the servo drive 10 7 2 2 Replacing the Feed...

Page 181: ...of the loop cable to the male connector on the adjacent servo drive Turn the threaded rings hand tight on both servo drives Ensure that there is no mechanical tension on the cables Tighten the threade...

Page 182: ...que is 2 Nm 10 9 Fan Replacement e30bg817 10 Illustration 116 Fan Replacement on 50 mm Modules e30bg818 10 Illustration 117 Fan Replacement on 100 mm Modules AQ262449648484en 000101 175R1135 182 Danfo...

Page 183: ...omponents cannot be included with the returned product Ship the products free on board to the local Danfoss sales company 10 11 Recycling Take metals and plastics to recycling stations The servo drive...

Page 184: ...Class F PART NO 136X6382 SERIAL NO 001301Q170 00 1B 08 22 D5 E8 136X6382001301Q170 Made in Italy Danfoss A S 6430 Nordborg Denmark SCCR 5kA Internal Motor Overload Protection 105 E134261 Power Convers...

Page 185: ...oltage 4 Maximum voltage 5 Ambient temperature range 6 Protection rating 7 Output frequency 8 Peak power 9 Peak current 11 1 2 Nameplate on the System Modules 11 1 2 1 Example Nameplate on the Front o...

Page 186: ...ng to IEC EN 60529 except connectors which are IP00 7 UAUX supply 8 Short circuit current rating 9 Rated power 11 2 Characteristic Data 11 2 1 Characteristic Data for ISD 510 Servo Drive without Brake...

Page 187: ...h ph 9 01 7 78 8 61 8 64 2 35 2 10 2 26 Voltage con stant EMK V krpm 70 6 80 9 111 0 132 0 92 7 112 0 158 8 Torque con stant Kt Nm A 1 10 1 26 1 72 2 04 1 22 1 51 1 82 Inertia Kgm2 0 000085 0 00015 0...

Page 188: ...C 1 UAUX current consumption at 48 V DC A DC 0 5 Output Output number of phases 3 Output voltage V AC VIN PSM Rated current IN A DC 12 0 with mounting plate 1 8 0 standalone Rated power PN kW hp 4 4 5...

Page 189: ...t consumption at 24 V DC A DC 2 0 UAUX current consumption at 48 V DC A DC 1 0 Output DC link voltage V DC 565 680 10 DC link capacitance F 1800 Rated current IN A 20 40 60 Rated power PN kW 10 20 30...

Page 190: ...3 Output Output voltage V DC VOUT PSM Output current DC link A DC 15 25 Peak current DC link rms value t 1 0 s Arms 30 for 1 s 48 for 1 s Output current UAUX A DC 15 General Protective measures Overlo...

Page 191: ...e 2 2 1 Nm Size 2 2 9 Nm 8 Size 2 3 8 Nm 8 Size 3 5 2 Nm 10 8 Size 3 6 0 Nm 10 8 Size 4 11 2 Nm 13 8 Size 4 13 0 Nm 1 1 In preparation 11 3 2 Dimensions of ISD 510 Servo Drive All dimensions are in mm...

Page 192: ...be440 10 11 06 5 39 3 60 2 17 1 77 0 11 1 57 0 74 3 93 3 14 3 30 0 27 3 30 Illustration 124 Dimensions of ISD 510 Size 2 2 9 Nm 84 19 80 100 7 4X 84 40 3 74 2 310 137 91 8 55 3 e30be441 10 12 2 2 92 1...

Page 193: ...15 0 94 0 35 4 25 4 25 5 11 4 33 0 11 2 05 12 09 7 04 1 96 e30bg422 10 Illustration 127 Dimensions of ISD 510 Size 3 6 0 Nm 4x 11 108 138 130 165 58 3 5 46 5 301 5 70 161 209 32 8 22 6 33 1 25 0 43 0...

Page 194: ...SD 510 Servo Drive 11 3 4 Dimensions of Power Supply Module PSM 510 All dimensions are in mm in 2x 5 2 0 2 6 0 24 367 14 45 406 3 16 380 14 96 2x 5 2 0 2 7 0 28 21 3 0 84 270 10 63 100 3 94 137 3 5 41...

Page 195: ...1 18 54 367 14 45 380 14 96 7 0 28 5 2 0 2 e30bg587 10 STATUS DAM DEV SVS ST NET ST AUX LINK ACT X1 X2 X3 LCP Illustration 131 Dimensions of DAM 510 11 3 6 Dimensions of Auxiliary Capacitors Module AC...

Page 196: ...0 11 3 7 Dimensions of Expansion Module EXM 510 All dimensions are in mm in 87 3 3 43 144 75 5 70 50 1 97 16 0 62 21 3 0 84 367 14 44 380 14 96 25 0 98 25 0 98 5 2 0 2 5 2 0 2 6 0 24 7 0 27 e30bi330 1...

Page 197: ...10 so motor overtemperature sensing is required DSD 510 has an input for motor temperature sensor A temperature sensor is integrated in ISD 510 N O T I C E Use a motor with reinforced insulation betwe...

Page 198: ...ptions The servo drives are operated with peak torque of the longest member of the frame size Fully reversed load is applied to the end of the smallest diameter standard mounting shaft extension Infin...

Page 199: ...D AUX Auxiliary supply ground PE PE PE connector 15 A 2 STO Safety supply 24 V DC 10 1 A 3 STO Safety supply ground 5 TD Positive Ethernet transmit According to standard 100BASE T 6 RD Positive Ethern...

Page 200: ...and or Encoder Connector Pin Description Notes Rating parameter 1 Digital output Switched 24 V as digital output or supply 24 V 150 mA Nominal voltage 24 V 15 Maximum current 150 mA Maximum switching...

Page 201: ...Connector M8 6 pole Table 132 Pin Assignment of X5 LCP Connector Pin Description Notes Rating parameter 1 Not connected 2 LCP RST Reset Active at 0 5 V 3 LCP RS485 Positive RS485 signal Speed 38 4 kB...

Page 202: ...inal voltage 24 V Maximum peak voltage 48 V 10 Conductor cross section 0 75 mm2 B Brake C Data 1 HIPERFACE DSL negative line D Data 1 HIPERFACE DSL positive line 1 The data signals are only present on...

Page 203: ...t of Backlink Connector Table 134 Pin Assignment of Backlink Connector Pin Description 1 24 48 V 2 GND 3 FE Functional earth 4 DC 5 DC AQ262449648484en 000101 175R1135 203 Danfoss A S 2020 08 Specific...

Page 204: ...T I C E The maximum length of the brake cable is 30 m shielded 11 9 3 Ethernet Connectors Ethernet connectors are located on all the system modules e30be395 10 8 1 Illustration 143 Ethernet Connector...

Page 205: ...er 1 DIN1 Digital input Input voltage 0 30 V DC High logic 1 voltage 15 30 V DC Low logic 0 voltage 5 V DC Maximum input signal frequency 50 Hz Maximum input current at 48 V 11 mA Maximum input resist...

Page 206: ...5 1 24 48 V Cable Cross Sections for PSM 510 Minimum cable cross section for CE minimum 70 C Cu 16 mm2 Minimum cable cross section for UL minimum 60 C Cu 4 AWG 11 9 6 LCP Connector M8 6 pole The LCP c...

Page 207: ...2 solid or flexible AWG 18 AWG 4 2 L2 3 L1 11 9 7 1 Mains Cable Cross Sections for PSM 510 Table 142 Mains Cable Cross Sections for PSM 510 PSM 510 10 kW PSM 510 20 kW PSM 510 30 kW Minimum cable cros...

Page 208: ...sed 24 V DC Nominal current 2 A Conductor cross section range 0 2 1 5 mm2 AWG 24 AWG 16 12 NO Normally open 24 V DC 13 COM Common 11 9 9 STO Connectors 11 9 9 1 STO Connectors on PSM 510 There is 1 in...

Page 209: ...servo drives in the applica tion Maximum current 1 A Conductor cross section range 0 2 1 5 mm2 AWG 24 AWG 16 2 STO 3 STO Used for STO input voltage 4 STO N O T I C E Only PELV potential can be connect...

Page 210: ...e 24 V DC 10 Nominal current Depends on the number of servo drives in the applica tion Maximum current 1 A Conductor cross section range 0 2 1 5 mm2 AWG 24 AWG 16 2 STO 3 STO Used for STO input voltag...

Page 211: ...bottom of the Decentral Access Module DAM 510 e30bg455 10 Illustration 154 UDC Connector Table 147 Pin Assignment of UDC Connector Pins left to right De scrip tion Notes Rating parameter 1 UDC Used to...

Page 212: ...ncoder Connectors This connector is used to connect an external encoder to DAM 510 It provides a guide value for CAM mode and Gear mode The external encoder connector is located on the Decentral Acces...

Page 213: ...the external encoder 11 9 13 Expansion Module Connector e30bh390 10 DC DC GND 24 V 48 V Illustration 157 Expansion Module Connector Table 151 Pin Assignment of Expansion Module Connector Pins left to...

Page 214: ...alue Vibration test Random vibration 7 54 g 2h axis according to EN 60068 2 64 Sinusoidal vibration 0 7 g 2h axis according to EN 60068 2 6 Maximum relative humidity Storage transport 5 93 non condens...

Page 215: ...Maximum relative humidity Storage transport 5 95 non condensing Stationary use 5 93 non condensing Ambient temperature range Operating 5 40 C nominal up to 55 C with derating see Illustration 158 Tra...

Page 216: ...ed components 11 11 2 Protection Ratings for DSD 510 Servo Drive All DSD 510 variants have a protection rating of IP65 IP67 N O T I C E Install and connect the DSD 510 servo drives as described in thi...

Page 217: ...udden temperature changes Long term Storage To recondition the electrolytic capacitors servo drives and system components not in service must be connected to a supply source once per year to allow the...

Page 218: ...mmunication VLT Servo Toolbox 132 Indirect 132 Direct 135 Connecting the 3rd Ethernet device cable 72 Connectors X1 X2 Hybrid connector 198 X3 3rd Ethernet connector 199 X4 I O and or encoder connecto...

Page 219: ...tem modules 215 ISD 510 servo drive 216 DSD 510 servo drive 216 Items supplied 48 L LCP Overview 37 Cables 43 Cable connection 71 Connector on servo drive 201 Connector on system modules 206 LEDs ISD...

Page 220: ...e ISD 510 DSD 510 system 86 System module replacement 177 System overview 26 T Terminology 18 TIA Requirements 123 Programming guidelines 130 Tightening torque ISD 510 servo drive 56 DSD 510 servo dri...

Page 221: ...E European test and certification mark CIA DS 402 Device profile for drives and motion control CIA is a registered community trademark of CAN in Automation e V Clamping set A mechanical device which f...

Page 222: ...evation above normal sea level typically associated with a de rating factor L LCP Local control panel Loop cable Hybrid connection cable between 2 decentral servo drives with 2 M23 con nectors M M12 c...

Page 223: ...cuit that switches off the voltages of the driver com ponents for the IGBTs Scope Scope is part of the DDS Toolbox software and is used for diagnosis It ena bles internal signals to be depicted Single...

Page 224: ...eshark is a network protocol analyzer released under the GNU General Public License version 2 AQ262449648484en 000101 175R1135 224 Danfoss A S 2020 08 Glossary VLT Servo Drive System ISD 510 DSD 510 O...

Page 225: ...AQ262449648484en 000101 175R1135 225 Danfoss A S 2020 08 Glossary VLT Servo Drive System ISD 510 DSD 510 Operating Guide...

Page 226: ...rinted material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes...