Dannmar D-10 Series, User Manual

Page 1: ...A ND VALIDATE D Rev D 06202018 P N 199824...

Page 2: ...hipping Weight 1640 lb 1650 lb 1654 lb TABLE OF CONTENTS IMPORTANT NOTICE 3 DEFINITIONS OF HAZARD LEVELS 3 IMPORTANT SAFETY INSTRUCTIONS 4 OWNER EMPLOYER RESPONSIBILITIES 6 10 AC PARTS LIST 8 10 AC AS...

Page 3: ...ting tools such as forklift or cranes Stay clear of any moving parts that can fall and cause injury These instructions must be followed to insure proper installation and operation of your lift Failure...

Page 4: ...ual to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pu...

Page 5: ...Secure plug so that it cannot be accidentally plugged in during service 30 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses They are not safey glasses 31 MAINTAIN WITH...

Page 6: ...he lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST ALI Safety Tips card ANSI ALI ALOIM 200 American National Standard for Automotive Lifts Safety Requi...

Page 7: ...es not take the place of safe operating practices Always wear durable work clothing during any installation and or service activity Shop aprons or shop coats may also be worn however loose fitting clo...

Page 8: ...10 LOCK WASHER 4 21 17201001 HEX NUT M8 x 1 25 8 22 17201002 M10 x 1 5 HEX NUT 4 23 17201003 9 16 18 JAM NUT 1 24 17204002 3 2 HAIRPIN COTTER 2 25 17107005 LIFT HEAD PIN WELDMENT 4 26 17107006 SLIP ON...

Page 9: ...ESTIONS CALL 877 432 6627 9 Diagram shown with square lift pads New models come standard with round lift pads Please note All Dannmar lifts now come standard with round lift pads for greater durablitl...

Page 10: ...LOCK WASHER 4 21 17202003 M10 LOCK WASHER 4 22 17201001 HEX NUT M8 x 1 25 8 23 17201002 M10 x 1 5 HEX NUT 4 24 17201003 9 16 18 JAM NUT 1 25 17204002 3 2 HAIRPIN COTTER 2 26 17207007 SAFETY CABLE CRIM...

Page 11: ...7 11 10 ACX ASSEMBLY DIAGRAM Diagram shown with square lift pads New models come standard with round lift pads Please note All Dannmar lifts now come standard with round lift pads for greater durablit...

Page 12: ...T 4 18 17200004 M10 x 30 HEX HEAD BOLT 4 19 17200005 M8 x 25 HEX HEAD BOLT 4 20 17202002 M8 LOCK WASHER 4 21 17202003 M10 LOCK WASHER 4 22 17201001 HEX NUT M8 x 1 25 8 23 17201002 M10 x 1 5 HEX NUT 4...

Page 13: ...7 13 10 CX ASSEMBLY DIAGRAM Diagram shown with square lift pads New models come standard with round lift pads Please note All Dannmar lifts now come standard with round lift pads for greater durablitl...

Page 14: ...available Check layout dimension against floor plan requirements making sure that adequate space is available 2 OVERHEAD OBSTRUCTIONS The area where the lift will be located should be free of overhead...

Page 15: ...OMPLETE THE FOLLOWING PRIOR STANDING UP COLUMNS 1 Slide carriage up column to aid in pulley removal and equalizer cable routing See figure 1 2 Remove equalizer cable pulley Route the plug end of each...

Page 16: ...side of the vehicle 3 Once a location is determined use a carpenters chalk line to layout a grid for the post locations Keep all dimensions and squareness within 1 8 or malfunctioning of the lift can...

Page 17: ...ughly from each hole using compressed air and or wire brush Make certain that the column remains aligned with the chalk line during this process 4 Assemble the washers and nuts on the anchors then tap...

Page 18: ...ation of installing it to the top of the columns 2 Using a lifting device raise the top trough assembly into position on top of the columns Bolt to the columns using the 10 mm hex bolts nuts and washe...

Page 19: ...n final installation inspection These instruc tions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily inj...

Page 20: ...ated to the right of the offside safety weldment and route under the pulley and take it up to the top trough See figure 12 on next page 3 Route the cable through the top trough safety cable pulley s a...

Page 21: ...imately 90 inches from the floor on the back wall of the powerside column 2 Connect the powerside cylinder hose to the tee fitting be sure to route the hose through the retainer rings inside the colum...

Page 22: ...safety locks on each column are fully engaged before attempting to route equalizer cables Carriages must be equal height from the floor before proceeding 3 Route the cables through the pulley bracket...

Page 23: ...aced with factory approved cable assemblies Do not place washers spacers or other devices to shorten the effective cable length as damage to the lift or injury to persons may occur EQUALIZER CABLE ROU...

Page 24: ...ect other end of power unit hydraulic hose assembly to the bulkhead fitting See figure 22 4 After safeties have been adjusted and checked for proper op eration install and tighten powerside safety cov...

Page 25: ...INSTRUCTIONS IMPORTANT INSTALLATION NOTES DO NOT PERFORM ANY MAINTENANCE OR IN STALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL...

Page 26: ...it with a time delay fuse or circuit breaker For 208 230 volt single phase use a 3 amp fuse For 208 230 volt three phase use a 30 amp fuse For volt three phase use a 3 amp fuse DO NOT attempt to raise...

Page 27: ...e vehicle or injury and or death 4 Loosen the arm restraint gear ring bolts and adjust the arm restraint gears so that the teeth on the gear ring mesh smoothly with the teeth on the gears of the arm r...

Page 28: ...eplace any broken components or components with broken teeth only with authorized or approved replacement parts STEP 16 Leveling Instructions 1 Before operating your lift check to make sure that both...

Page 29: ...4 Before proceeding double check to make sure all cables are prop erly positioned within the grooves of all sheaves Make sure all cable sheave retaining pins and or clips are secure 5 Check to make s...

Page 30: ...pped air Re tighten after trapped air has escaped See figure 33 5 Lower the lift completely by pressing the safety release handle inward then pressing the down lever on power unit Wait five minutes an...

Page 31: ...eck for stability Visually inspect for leaks and r all operating components are secure Raise vehicle to the desired locking point and lower the lift on to the lock and relieve hydraulic pressure Raise...

Page 32: ...aise lift until adapters contact vehicle Check adapters for secure contact with vehicle Raise lift to desired working height See figure 34 DO NOT block open or override self closing lift controls they...

Page 33: ...Loading Swing arms under vehicle and position adapters at vehicle manufacturer s recommended lift points Use height extenders or optional frame cradle adapters when necessary to ensure good contact Se...

Page 34: ...ins for engagement If required slightly move arm to allow restraint gear and pawl to mesh DO NOT hammer arm restraint pin down as this will damage the restraint gear teeth 8 Raise vehicle until tires...

Page 35: ...at Vehicle frame is strong enough to support its weight and has not been weakened by modification or corrosion Vehicle individual axle weight does not exceed one half lift capacity Adapters are in sec...

Page 36: ...sive signs of wear Daily Check Safety Locks to insure they are in good operating condition Daily Check cables and sheaves for wear Replace worn parts as required with genuine Dannmar parts Daily Inspe...

Page 37: ...ust if necessary 1 WARNING If cement anchor bolts are loose or any component of the lift is found to be defective DO NOT USE THE LIFT 2 Never operate the lift with any person or equipment below the ve...

Page 38: ...90 WT gear oil or similar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT Lifting cables should be visually inspected at least onc...

Page 39: ...lockout is being performed and the reason for it 2 Unload the subject lift Shut it down and assure the disconnect switch is OFF if one is provided on the lift 3 The authorized lockout person operates...

Page 40: ...spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload the lift If you are un sure what the load limit is check the da...

Page 41: ...fety warning procedures before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering and avoid pinch points ONLY TRAINED OPERATORS...

Page 42: ...ve hold release handle down and start unit for 15 seconds allowing possible con tamination to break up 4 Dirty oil replace oil with clean Aw 32 hydraulic fluid or Dextron III or VI ATF 5 Tighten faste...

Page 43: ...outlet for power Do not run motor at 115 VAC damage to the motor will occur 4 Replace with new part 5 Reset circuit breaker fuse 6 Return unit for repair 7 See Installation Manual 8 Check wall outlet...

Page 44: ...nlet tubes or Replace inlet hose assembly 3 Oil seal is damaged or cocked Replace oil seal around pump shaft 4 Bleed cylinders 5 Consult Lift Manufacturer 6 Check vehicle weight Compare weight of vehi...

Page 45: ...oil level should be up to the bleed screw in the reservoir with the lift all the way down 2 Oil seal is damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder 4 Flush release valve Hol...

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Page 47: ...D10ACX...

Page 48: ...ar purpose other than the published written limited W arranty for the specific product or as required by law 7 DANNMAR makes no promises guarantees or assurances that our products meet any state count...

Page 49: ...fully to see that it correctly reflects those terms that are important to the Buyer 10 The Agreement allocates the risks of product failure between DANNMAR and the buyer This allocation is recognized...

Page 50: ...ding to specifications l Shipping costs after warranty period has expired 6 Responsibilities of Warrantor under this warranty Repair or replace at Warrantor s option component which is defective has m...

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