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TABLE OF CONTENTS

REAR SUSPENSION ASSEMBLY 

Main pivot assembly:

1. 

Main pivot shaft 

– 1 pc.

2. 

Main pivot bolt 

– 1 pc.

3. 

6903 MAX LLU bearing 

– 3 pcs.

4. 

Spacer 17x23x4 

– 2 pcs. 

Rocker main pivot assembly:

 

1. 

Rocker main pivot bolt

 – 2 pcs.

2. 

6902 MAX LLU bearing 

– 2 pcs.

3. 

Spacer 15x21x2.5 

– 2 pcs.

Rocker main pivot assembly:

 

1. 

Rocker main pivot bolt

 – 1 pcs.

2. 

6902 MAX LLU bearing 

– 2 pcs.

3. 

Spacer 15x21x2.5 

– 2 pcs.

4. 

Rocker main pivot Nut  

– 1 pcs.

Rocker-seat stay pivot assembly:

1. 

Rocker-seat stay pivot shaft 

- 2 pcs.

2. 

Spacer 12x16x1 

– 2 pcs.

3. 

F-6801 MAX LLU bearing 

– 4 pcs.

4. 

Rocker-seat stay pivot bolt 

– 2 pcs.

Chainstay-seat stay pivot assembly (Horst Link):

1. 

Chainstay-seat stay pivot shaft 

– 2 pcs.

2. 

Spacer 12x16x1 

– 4 pcs.

3. 

F-6801 MAX LLU bearing 

– 4 pcs.

4. 

Chainstay-seat stay pivot bolt 

- 2 pcs.

THUNDERBIRD 

CF

THUNDERBIRD 

FR & SUPERENDURO

4

1

3

3

4

2

2

Summary of Contents for Thunderbird CF PRO

Page 1: ...1 TABLE OF CONTENTS THUNDERBIRDS FULL SUSPENSION BICYCLE MANUAL...

Page 2: ...arnings 2 General riding information 3 Dartmoor Thunderbirds 4 Geometry 5 Service parts accessories 6 Suspension settings 7 Rear wheel assemble 8 Tightening torque 9 External and internal cable routin...

Page 3: ...tools and good mechanical skills Therefore to minimize the risk of serious or even fatal accidents maintenance and assembly work on your bike should be carried out by an authorized bicycle workshop W...

Page 4: ...n that issue if needed Pay attention to the brakes they can be powerful and if activated too aggressively may cause a crash You should spend some time to get a better feel of the brakes on a side road...

Page 5: ...ness for better stiffness The massive rocker is made of one piece of forged aluminum To ensure the proper strength and durability the whole chainstay and the inserts in the points that are the most ex...

Page 6: ...l and EWS races during a season Not a UCI fan Want to be really bad Put a double crown on it and ride like it s 2010 s freeride golden age again For keeping the frame trouble free all pivot points are...

Page 7: ...m of front travel with geometry allowing to fit a 29 inch front wheel means you can easily match it with a dual crown fork and keep the eyes away from your lovely mullet With a great price to build ra...

Page 8: ...ents and demanding climbs will be useful It is up to the rider which route he will take because he has full freedom in this matter There are no inaccessible places for enduro bikes and the more divers...

Page 9: ...drop bottom bracket height BB center to WB WB wheel base Check Check THUNDERBIRD CF PRO THUNDERBIRD CF EVO Size Medium Large Reach 455 480 Stack 633 633 Seat tube 437 452 Eff top tube 613 638 Chainst...

Page 10: ...40 Chainstay 435 435 435 Head tube 110 110 110 HT angle 64 64 64 ST angle 76 76 76 BB drop 25 25 25 Wheel base 1219 1244 1269 Standover 806 806 806 Reach horizontal distance from BB center to HT cente...

Page 11: ...ive BB drop bottom bracket height BB center to WB WB wheel base Check Check THUNDERBIRD FR PRO THUNDERBIRD FR EVO Size Medium Large Reach 445 470 Stack 619 619 Seat tube 430 450 Eff top tube 540 565 C...

Page 12: ...the document PDF size cm M L 160 165 170 175 180 185 190 195 200 size cm M L 160 165 170 175 180 185 190 195 200 size cm M L 160 165 170 175 180 185 190 195 200 size cm M L 160 165 170 175 180 185 19...

Page 13: ...r Bikes equipment Chainstay for Thunderbird CF and Suprenduro frame aluminum matt black space blue Thunderbirds derailleur hanger compatible with SRAM UDH Rocker for Thunderbird CF Superenduro and FR...

Page 14: ...sure should be 21 26mm 70 87 x 0 3 21 26mm REBOUND return damping rebound speed In the damper return damping setting the so called curb test works best To proceed with the adjustment follow the instru...

Page 15: ...teep climbs More advanced designs of the shock mount a damper with two regulators fast and slow compression Slow compression damping acts on the first half of the shock travel mainly when braking nego...

Page 16: ...Rocker main pivot bolt 1 pcs 2 6902 MAX LLU bearing 2 pcs 3 Spacer 15x21x2 5 2 pcs 4 Rocker main pivot Nut 1 pcs Rocker seat stay pivot assembly 1 Rocker seat stay pivot shaft 2 pcs 2 Spacer 12x16x1 2...

Page 17: ...ially aligned and that the brake disc is properly seated in the brake caliper put the wheel in the hooks with the chain correctly posi tioned on the cassette insert the axle 12 mm and tighten with a t...

Page 18: ...pivot points The factory uses high quality self lubricating Teflon Tightening torques Nm for individual points on the frame Main pivot assembly 20 Nm Rocker seat stay pivot assembly 10 12 Nm Chainstay...

Page 19: ...19 TABLE OF CONTENTS 9 EXTERNAL AND INTERNAL CABLE ROUTING Rear derailleur cable Dropper post cable Rear brake cable always routed outside SUPERENDURO CF FR...

Page 20: ...no movement between the two Check that there is no additional slack in the controls stand next to the bike tighten the front brake and push the bike back and forth There should be no play between the...

Page 21: ...frame axles set of cable inserts technical manual 11 LIST OF COMPONENTS 21 TABLE OF CONTENTS...

Page 22: ...22 TABLE OF CONTENTS...

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