Datalogic DS6500 Series, Reference Manual

Page 1: ...DS6500 Reference Manual ...

Page 2: ......

Page 3: ...DS6500 REFERENCE MANUAL ...

Page 4: ...ovements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic S p A 2003 28 11 03 ...

Page 5: ...1 Mounting the Scanner 8 2 2 2 Mounting the Scanner with Accessories 11 2 3 Electrical Connections 13 2 3 1 Main Aux Serial Interface and I O Connector 15 2 3 2 Lonworks Connectors 24 2 3 3 Ethernet Connector 27 2 3 4 DeviceNet Connector 29 2 3 5 Profibus Connector 30 2 3 6 Power Supply 30 2 4 User Interface 31 2 5 Positioning the Scanner 32 2 6 Typical Installations 33 2 6 1 Standard Installation...

Page 6: ...Parameter Default Values 51 4 READING FEATURES 54 4 1 Advanced Code Reconstruction ACR 3 54 4 1 1 Tilt Angle for Advanced Code Reconstruction 54 4 2 Astra 55 4 3 PackTrack 56 4 3 1 PackTrack Calibration 58 4 4 Reading Diagrams 60 4 4 1 DS6500 Standard Model 60 4 4 2 DS6500 Oscillating Mirror Model 62 5 MAINTENANCE 64 5 1 Cleaning 64 6 TROUBLESHOOTING 65 7 TECHNICAL FEATURES 68 GLOSSARY 70 INDEX 73...

Page 7: ...ivity Document about the Profibus connectivity Help On Line in PDF format SERVICE SUPPORT AND WARRANTY Services and Support Datalogic provides several services as well as technical support through its website Log on to www datalogic com services support and click on the links indicated for further information including Services Warranty Extensions and Maintenance Agreements Support Software Driver...

Page 8: ...acture The reader is classified as a Class 2 laser product according to EN60825 1 regulations and as a Class II laser product according to CDRH regulations Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshol...

Page 9: ...a Class 3B laser product according to EN60825 1 regulations and as a Class IIIb laser product according to CDRH regulations As it is not possible to apply a classification label on the laser diode used in this device the following label is reproduced here LASER LIGHT AVOID EXPOSURE TO BEAM CLASS 3B LASER PRODUCT MAXIMUM OUTPUT RADIATION 35 mW EMITTED WAVE LENGTH 630 680 nm TO EN60825 1 2001 Laser ...

Page 10: ...ERAL VIEW DS6500 Figure 1 DS6500 Laser Safety Label Warning and Device Class Label Identification Label Connector Panel Display and Keypad Panel Laser Beam Output Window 1 3 7 6 5 2 Service Cap 4 6 4 3 1 2 7 5 ...

Page 11: ...ure 2 DS6500 Oscillating Mirror Version Laser Safety Label 1 Laser Beam Output Window 2 Figure 3 Display and Keypad Panel Programming Keypad Phase On LED TX Data LED Power On LED LCD Display 1 2 3 5 4 4 1 2 3 5 1 2 ...

Page 12: ... male connector RJ45 Modular Connector for Ethernet Interace Lonworks 9 pin female connector 1 2 3 Figure 6 Connector Panel for DeviceNet Models Main Aux Interface 26 D Sub male connector DeviceNet 5 pin Male Connector Lonworks 9 pin female connector 1 2 3 Figure 7 Connector Panel for Profibus Models Main Aux Interface 26 D Sub male connector Profibus 9 pin Male Connector Lonworks 9 pin female con...

Page 13: ... correct and complete system cabling through the C BOX 100 according to the signals trigger inputs outputs necessary for the layout of your application Layout Point to Point RS232 Master Slave Lonworks Fieldbus See sub paragraphs under 2 7 for reference Cabling Power Main Serial Interface RS232 RS485 Half Duplex RS485 Full Duplex 20 mA Current Loop Auxiliary Interface Inputs Outputs etc For furthe...

Page 14: ...nners using one of the procedures given below a Defining each DS6500 slave scanner address by using the scanner keypad according to the information given in par 2 8 b Installing and running the Genius configuration program from the CD ROM provided and defining each DS6500 slave scanner address as described in par 3 2 2 4 Configure the DS6500 Master scanner using one of the procedures given below a...

Page 15: ...cult conditions thanks to a new generation decoder with StrongARM CPU and code reconstruction technology ACR 3 This reader is also offered in a model with an integrated SW programmable oscillating mirror Great attention has been given to built in connectivity for all market standards Lonworks Profibus Devicenet and Ethernet bus have been integrated in dedicated versions of the decoder base Some of...

Page 16: ...ity which leads to an increase of the plant production as a result of the augmented system throughput Master working as a multiplexer on a high speed Lonworks bus Great competitiveness of the offer since the cost of an external multiplexer is saved High data transfer on a industrial reliable bus running at 1 2 Mbit sec GENIUSTM Configurator SW Reduced learning time with an easy wizard approach Mul...

Page 17: ...nner mounts a dedicated optic head with integrated oscillating mirror driven by a linear motor The speed the precision the repeatability and the reliability of this driving technology assure high level performance The new oscillating mirror is completely software controlled and software programmable The Genius software tool allows adjusting the linear motor speed oscillating frequency and the uppe...

Page 18: ... of the reading field The mirror can be deflected up to 40 Oscillation with respect to the output window median axis is asymmetrical see figure below 40 3 7 5 0 2 5 Figure 10 Oscillating Mirror Maximum Aperture and Asymmetry By configuring the oscillating speed up to the maximum value of 19 Hz raster emulation can be performed for reading fast moving objects Hz Max Aperture 0 5 40 6 10 30 11 15 20...

Page 19: ...1 Oscillating Mirror Extreme Angle Positions These models provide higher scanning speed 1200 scans sec compared to standard models and the reading performance is not adversely effected by the oscillating mirror The following example represents the selection of an angle of 10 for the bottom line and an angle of 20 for the top line see figure below 17 5 37 5 27 5 Figure 12 Oscillating Mode Refer to ...

Page 20: ...ower 2 m 93A051225 CAB 6115 cable master slave no power 5 m 93A051250 CAB 6205 cable to SC8000 5 m 93A051260 CAB 6210 cable to SC8000 10 m 93A15021 INT 60 20 m A C L interface board 93A201102 GFC 600 90 deg mirror close distance 93ACC1510 C BOX 100 passive connection box 93A301000 C BOX 300 Profibus DP connection box 93A301030 C BOX 310 Profibus DP connection box with display 93ACC1530 PWR 120 pow...

Page 21: ...n the PC NOTE If your system requires the DS6500 reader to be connected to C BOX100 refer to the Reference Documentation section for details 2 1 PACKAGE CONTENTS Verify that the DS6500 reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes DS6500 reader Installation Quick Reference barcode test chart DS6500 configuration CD...

Page 22: ...head in the correct reading position The reading head and the decoder base can be rotated independently from each other allowing the installation even in the most critical locations Figure 14 Step A Head Feature To rotate the head follow the given procedure 1 detach the head from the base by unscrewing the four fixing screws 2 rotate the head in the desired position 3 loosen the two screws on top ...

Page 23: ... code passage zone 4 33 4 45 110 113 99 3 90 76 30 74 2 99 1 18 2 85 85 16 5 30 3 34 0 65 60 2 36 1 18 mm inch Figure 15 DS6500 Overall Dimensions 82 3 22 20 0 78 50 1 96 18 0 71 N 2 25 0 98 10 0 4 22 0 86 42 1 65 Ø4 1 N 2 Ø0 16 N 2 4 5 N 4 SLOTS 0 18 N 4 SLOTS 82 3 22 50 1 96 35 1 37 50 1 96 72 2 83 100 3 93 4 0 15 130 5 12 1 2 6 4 9 6 106 73 2 2 88 36 1 41 8 5 N 2 SLOTS 0 33 N 2 SLOTS Ø8 5 Ø0 33...

Page 24: ... 110 3 102 180 Figure 17 DS6500 Oscillating Mirror Model Overall Dimensions 1 65 0 4 0 86 0 98 0 71 3 22 1 96 0 78 5 11 0 16 0 43 0 55 0 55 2 83 3 93 0 43 1 96 1 96 1 37 0 15 1 41 2 95 mm inch 42 10 22 18 25 20 50 130 82 Ø4 1 14 14 72 50 100 11 11 50 35 4 36 75 Ø8 5 R36 R22 R5 R1 Figure 18 ST 210 Mounting Bracket Overall Dimensions ...

Page 25: ...ork layout ST 237 mounting bracket ST 210 mounting bracket FBK 6000 fast bracket The ST 237 is a 105 mounting bracket to be mounted on the reader as displayed in the image below Figure 19 Mounting the ST 237 Mounting Bracket The ST 210 is a 90 mounting bracket to be mounted on the reader as displayed in the image below Figure 20 Mounting the ST 210 Mounting Bracket ...

Page 26: ...ackets First it is necessary to fix the FBK 6000 to the DS6500 scanner by means of the mounting screws Figure 21 Mounting the FBK 6000 on the Scanner Then attach the assembly to the mounting bracket by slipping the hook into the bracket hole Finally fix it by means of the 2 fixing screws Figure 22 Mounting the Assembly on the Bracket ...

Page 27: ...nnector 9 pin male Lonworks connector 9 pin female Lonworks connector Ethernet 26 pin serial interface and I O connector 9 pin female Lonworks connector RJ45 modular connector DeviceNet 26 pin serial interface and I O connector 9 pin female Lonworks connector 5 pin male connector Profibus 26 pin serial interface and I O connector 9 pin female Lonworks connector 9 pin Profibus connector ...

Page 28: ...N 2B polarity insensitive 31 33 IN 3A polarity insensitive 32 34 IN 4A polarity insensitive 36 IN 3B IN 4B Reference polarity insensitive Outputs 21 OUT 1 22 OUT 1 23 OUT 2 24 OUT 2 25 OUT 3A polarity insensitive 26 OUT 3B polarity insensitive Auxiliary Interface 35 TX AUX 37 RX AUX 38 39 GND Main Interface RS232 RS485 Full Duplex RS485 Half Duplex 20 mA C L INT 60 Only 11 15 TX232 TX485 RTX485 CL...

Page 29: ... 1 negative pin 11 OUT 2 Configurable digital output 2 positive pin 12 OUT 2 Configurable digital output 2 negative pin 16 OUT 3A Configurable digital output 3 polarity insensitive 17 OUT 3B Configurable digital output 3 polarity insensitive 18 EXT_TRIG A External trigger polarity insensitive 19 EXT_TRIG B External trigger polarity insensitive 6 IN 2A Input signal 2 polarity insensitive 10 IN 2B I...

Page 30: ...iven in the next paragraphs RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring the reader The following pins of the 25 pin and 26 pin connector are used for RS232 interface connection depending on the reader model Pin Name Function 2 TX Transmit 3 RX Receive 4 RTS Request to send 5 CTS Clear to send 7...

Page 31: ...und DS6500 7 GND_ISO TX485 2 RX485 3 TX485 4 RX485 5 TX485 TX485 GND USER INTERFACE RX485 RX485 1 Shield Earth Ground Figure 26 RS485 Full Duplex Interface Connections RS485 Half Duplex Interface The RS485 half duplex interface can be used for multidrop connections with a Datalogic multiplexer or it can also be used for a master slave layout The following pins of the 25 pin and 26 pin connector ar...

Page 32: ...L connections GND is the same as the scanner power supply GND DS6500 USER INTERFACE 5 C L IN GND 20 mA 7 C L OUT 4 20 mA Figure 28 20 mA C L Active Connections When the DS6500 scanner is connected to the C BOX 100 by means of CAB 61X0 the signals are available on the C BOX 100 terminal connectors Pin Name Function 12 16 CLOUT Current Loop Output 18 CLIN Current Loop Input 10 14 19 GND Earth Ground...

Page 33: ...oop Input 18 CLIN Current Loop Input Auxiliary Interface The auxiliary serial interface is equipped with RS232 full duplex interface connections The interface type is exclusive and is selectable through the Genius configuration program The following pins of the 25 pin and 26 pin connector are used for RS232 full duplex interface connection Pin Name Function 20 RXAUX Receive data 21 TXAUX Transmit ...

Page 34: ...nce sensor When active this input tells the scanner to scan for a code and that decoding can take place The yellow LED Figure 3 3 indicates the EXT_TRIG is active IN3 and IN4 can be used as the stop signal for the reading phase All inputs are optocoupled polarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit which generate...

Page 35: ...NAL TRIGGER ENCODER VS DS6500 B Vext A GND V PSIN 5V Ground 9 Figure 34 NPN Command Input Connection EXTERNAL DEVICE DS6500 IN3A Vext GND V PSIN 5V Vext GND V IN4A PSIN 5V INREF Figure 35 PNP Input Command EXTERNAL DEVICE DS6500 IN3A Vext GND V PSIN 5V EXTERNAL DEVICE Vext GND V IN4A PSIN 5V VS INREF 9 Figure 36 NPN Input Command ...

Page 36: ...negative pin 16 OUT 3A Configurable digital output 3 polarity insensitive 17 OUT 3B Configurable digital output 3 polarity insensitive The function of the three outputs OUT1 OUT2 and OUT3 can be defined by the user Refer to Genius Help On Line for further details By default OUT1 is associated with COMPLETE READ event which activates when the code has been read correctly In case the reader has been...

Page 37: ... of 25 C At the maximum ambient temperature of 50 C the maximum respective current is 160 mA continuous and 240 mA pulse The OUT3 electrical features are given below Maximum voltage 100 V Collector current pulse 240 mA Max R on 6 15 Ω R off 500 Ω Off state leakage current 1 µA Maximum power dissipation 550 mW at 50 C Ambient temperature DS6500 USER INTERFACE Vext 30 Vdc max A B Figure 38 Output 3 ...

Page 38: ...uits is not required in all the operating modes see par 2 7 for details Anyway for a correct system functioning it is suggested to use Datalogic cables and accessories and follow the description of the typical layout see par 2 7 for details 5 1 9 6 Female all models 1 5 6 9 Male Master Slave model Figure 39 Local Lonworks Connectors DS6500 9 pin Lonworks connector pinout Pin Name Function 1 Shield...

Page 39: ...tion it is necessary to use both connectors to create the double branch line to which connecting the slave readers Both connectors are always employed when connecting together the slave readers In particular the 9 pin female connector is used for output connection and the male one for input connection The female connector is always terminated in the last slave reader to close the system network Th...

Page 40: ...shows its electrical circuit in details Figure 42 BTK 6000 Electrical Circuit The diagram below represents the termination of a DS6500 XXX 010 working as master by means of the BTK 6000 terminator Master BTK 6000 Male Side male connector female connector 8 6 7 9 6 9 3 2 8 7 3 2 LON A LON B VS VS_I O GND T REF_I O Figure 43 DS6500 XXX 010 Master Termination The diagram below represents the terminat...

Page 41: ...4 VS_I O REF_I O 9 1 2 8 7 9 1 2 LON A LON B VS GND AWG 16 AWG 16 T male connector female connector Figure 45 DS6500 XXX 010 Master Slave Lonworks Connection 2 3 3 Ethernet Connector This connector is only available for DS6500 Ethernet models and allows the Ethernet connection between the host and the reader 8 1 Figure 46 Cable RJ45 Male Modular Connector 1 8 Figure 47 DS6500 RJ45 Female Modular C...

Page 42: ...y connecting the scanner to a LAN as well as with a host PC directly connected to the scanner The following is an example of a connection to a LAN through a Hub using a straight through cable DS6500 5 HUB SWITCH 3 4 2 1 6 5 3 4 2 1 6 7 8 7 8 RX TX TX RX n c n c n c n c n c not connected Figure 48 Straight Through Cable The following is an example of direct connection to a PC using an inverted cabl...

Page 43: ...50 DeviceNet 5 pin Connector DS6500 5 pin DeviceNet connector pinout Pin Name Function 2 V Supply voltage positive pin 5 CAN_L CAN bus data line L 1 SHIELD Shield 4 CAN_H CAN bus data line H 3 V Supply voltage negative pin NOTE The power supplied on pin V and V is used only to propagate power to the section of the DeviceNet board directly connected to the Bus It is completely isolated from the DS6...

Page 44: ...munication with an Host and allows expanding the networking and remote diagnostic capabilities of the scanner For further details refer to the Profibus_Fam6k pdf document provided as supplementary documentation 2 3 6 Power Supply The supply voltage of a single scanner must be between 15 and 30 VDC Datalogic strongly recommends a supply voltage of minimum 24 VDC when using a master slave configurat...

Page 45: ... CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub female 23 20 GND RXAUX TXAUX 21 DS6500 25 13 GND VS 9 pin D sub female GND TX RX PC 2 3 5 18 9 EXT TRIG A VS Power Supply VS 15 30 VDC Power GND Trigger EXT TRIG B 19 Test Cable for DS6500 ...

Page 46: ...ns for the best orientation The Pitch angle is represented by the value P in Figure 53 Position the reader in order to minimize the Pitch angle Figure 53 Pitch Angle The Skew angle is represented by the value S in Figure 54 Position the reader to assure at least 10 for the Skew angle This avoids the direct reflection of the laser light emitted by the scanner For oscillating mirror models this angl...

Page 47: ...ure 16 which guarantees a built in Skew angle S in the figure below of 15 with respect to the frame plane typically the Skew angle should be between 10 20 This avoids the direct reflection of the laser light emitted by the scanner Furthermore the bracket guides allow adjusting the Tilt angle T in the figure below which is typically 0 for the best scanner orientation Figure 56 Standard Installation...

Page 48: ...standard model available in the US 60 kit 890001020 2 7 TYPICAL LAYOUTS The following typical layout refers to the system hardware configurations but it also requires the correct setup of the software configuration parameters see par 3 2 1 for details Other layouts require the use of DS6500 scanner having a specific decoder base The accessories and cables indicated in the following figures are Dat...

Page 49: ...o Point for Master Slave Models Fieldbus Models In this case no External Trigger is used and the C BOX 100 only supplies the reader The DS6500 Ethernet DeviceNet or Profibus model is connected to a fieldbus remote Host It can be activated by a signal generated by the remote Host or be always active if working in Automatic operating mode Figure 59 Point to Point for Fieldbus Models M S Presence Sen...

Page 50: ...l be passed through this chain to the host The reading phase of each scanner is independent from the others In Pass Through connections each scanner is provided with its relative External Trigger multi P S Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port for manual code reading capability For the RS232 connections the maximum cable length is 15 m...

Page 51: ...rough the C BOX 100 20 mA C L can also be used if the INT 60 accessory is installed In RS232 Master Slave connections the External Trigger signal is unique to the system single P S NOTE The DS6500 master slave scanner model DS6500 10X 010 only working as Master in an RS232 network may be simultaneously connected to a Lonworks network consisting of DS6500 slave scanners Be careful when assigning th...

Page 52: ...N T 1 2 Main Serial Interface Auxiliary Serial Interface Figure 63 RS232 Master Slave for DS6500 Fieldbus Models AUX DS6500 Master C BOX 100 Local Host C BOX 100 C BOX 100 DS4600A Slave 1 DS4600A Slave 2 MAIN 2 1 2 1 1 CAB600X DS4600A Slave 2 DS6500 Master C BOX 100 P S Remote Host C BOX 100 C BOX 100 DS4600A Slave 1 PWR 120 AUX 1 2 1 2 CAB601X ...

Page 53: ...duplex main interface E N T E N T 1 RS485 HD Main Interface Figure 64 Multiplexer for DS6500 Master Slave Models The auxiliary serial interface of the slave scanners can be used to visualize collected data or to configure it using the Genius utility When On Line operating mode is used the scanner is activated by an External Trigger when the object enters its reading zone Local Host P S P S P S PWR...

Page 54: ...es a higher number of readers or in case the application throughput is very high When building the network the DS6500 master reader must be connected to a local host computer or a C BOX 100 by means of a cable connected to the 25 D sub male connector The local Lonworks 9 pin female connector connects the master reader to the first slave reader of the system while the local Lonworks 9 pin male conn...

Page 55: ...em consisting of five readers where the Master reader receives external signals trigger serial to host etc and together with Slave 1 and Slave 2 is powered by the C BOX 100 while Slave 3 and Slave 4 are connected to the power supply through the PWR 120 and the 610X cable This is due to the fact that C BOX 100 can supply a maximum of 3 readers This means that the CAB611X cable connects two differen...

Page 56: ... S with more than 3 Readers 2 7 6 Fieldbus Network The Fieldbus Ethernet Profibus and DeviceNet model offers connectivity without any converter or adapter needed The DS6500 master Fieldbus communicates with a remote host for ex remote PC connected via Internet by means of a cable connected to the Fieldbus Ethernet Profibus or DeviceNet connector provided The local Lonworks 9 pin female connector c...

Page 57: ...if working in Automatic operating mode Figure 69 Fieldbus Single P S As described before C BOX 100 can supply a maximum number of 3 readers Therefore if using more than 3 readers connect the different groups by means of a cable CAB6111X not bringing power to and power each group individually Fieldbus Master Remote Host Slave 1 C BOX 100 PWR120 Slave 2 P S CAB601X CAB610X CAB610X BTK6000 Fieldbus N...

Page 58: ...arrow or down arrow key to select your scanner function among Master Slave n Disabled then press the ENT enter key to confirm 5 Use the up arrow or down arrow key to select the Exit item then press the ENT enter key to confirm Repeat this step again to exit the Main Menu and return to the scanner current operating mode 2 8 2 Test Mode Test Mode is particularly advised during the installation phase...

Page 59: ...llowing to consider the reader as a remote object to be configured and monitored To install Genius proceed as follows 1 Turn on the PC that will be used for configuration and launch Windows 95 98 or NT 2 Insert the Genius CD ROM 3 Wait for the CD autorunning and follow the installation procedure 3 2 GUIDE TO RAPID CONFIGURATION 3 2 1 Wizard for Quick Reader Setup After installing the Genius softwa...

Page 60: ...n as follows Saving the configuration to disk Switching to Advanced mode Sending the configuration to the scanner Figure 71 Genius Wizard Closing Window Test Operating Mode Figure 72 Test Mode Selection This operating mode causes the reader to be continuously activated allowing to verify its reading features and its reading position with respect to the barcode For this reason it is particularly ad...

Page 61: ...acters are transmitted on the serial interface Otherwise a no read message is sent Automatic Operating Mode Figure 74 Automatic Mode Selection This operating mode does not require the connection to an external Presence Sensor When working in this mode the reader is continuously scanning while the reading phase is activated each time a barcode enters the reader reading zone The reader stops reading...

Page 62: ...st necessary to configure your scanner as Master as shown in the figure below Figure 75 Local Device Network Settings Then it is possible to define the network settings by starting the network wizard 1 if not activate the cluster configuration by clicking on the icon available on the Toolbar Then the Devices area will appear next to the Parameter Explorer window Figure 76 Cluster Configuration ...

Page 63: ...or drag drop to transfer it in the Requested Devices area where customizing your network b if the slave scanners have not been configured and wired to the network click on the icon to add a new device defining its address and model The added slave scanner will be then displayed in the Current Devices area 3 If desired select the transferred added slave scanner within the Requested Devices area and...

Page 64: ...n or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer Figure 78 Genius Parameter Explorer Window The procedure for setting the scanner parameters is supported by an help on line which is displayed in an HTML browser It can be selected from the Configuration Help option available in the Help menu In addition a context sensitive h...

Page 65: ... Min Code Position 0 Max Code Position 255 Check Digit Disabled unchecked Decoding Severity 3 Pattern Match String Empty Code Label Settings 2 Code Symbology Code 39 Label Length Variable Minimum Label Length 1 Maximum Label Length 48 Min Code Position 0 Max Code Position 255 Check Digit Disabled unchecked Decoding Severity 3 Pattern Match String Empty Operating Modes Operating Mode Selection On L...

Page 66: ...Main Serial Port Data Tx Enabled checked Parameters Main Port Communication Mode Standard Main Port Electrical Interface RS232 Handshake None Baud Rate 9600 Parity None Data Bits 8 Stop Bits 1 Auxiliary Serial Port Data Tx Enabled checked Pass Through Disabled unchecked Parameters Baud Rate 115200 Parity None Data Bits 8 Stop Bits 1 Digital I O Setting Digital Input Lines Setting Debouncing For In...

Page 67: ...ative Deactivation Event None Deactivation Timeout ms 50 Output 2 Line State Normally Open Activation Event No Read Alternative Activation Event Partial Read Deactivation Event Timeout Alternative Deactivation Event None Deactivation Timeout ms 50 Output 3 Line State Normally Open Activation Event None Alternative Activation Event None Deactivation Event None Alternative Deactivation Event None ...

Page 68: ...itself the DS6500 is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 80 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code The alignment is performed by calculating the time difference from one partial scan to another us...

Page 69: ...anoseconds This allows the reading of medium high density codes in a large reading area on very fast conveyors The DS6500 scanner is based on a dual laser optic platform and ASTRA technology inherited from the DS8100 scanner This technology is based on the capability of the barcode reader to measure the distance from the scanned object According to the value of this distance signal the reader deci...

Page 70: ...mple the codes of two or more consecutive packs are found at the same time in the scanner reading area Therefore the condition occurs where in the sequence of the two packs the code of the seconds pack is read first just before the code of the previous pack A system without PackTrack would assign the code of the second pack to first pack and vice versa thus causing a gross error in sortation Figur...

Page 71: ...le finger Z axis where the Y axis coincides with the pack moving direction and the Z axis is oriented upwards from the conveyor see figure below Three barcodes are placed along the scanline For each of them three coordinated are shown The axis X coincides for example with the PS line Figure 85 PackTrack Reference System ...

Page 72: ...tool Select the SPY option from the Tools menu or click on the related icon on the Genius toolbar to open the following dialog box Figure 86 Opening the Digitizer Window Click on the GO button within the Digitizer area to make the following window appear Figure 87 Selecting PackTrack Calibration SPY Icon GO Button ...

Page 73: ...he desired position Position 1 enter its X Y and Z coordinates within the corresponding edit boxes Then press the Calibrate button to start the calibration Repeat the same procedure for Position 2 and Position 3 The Run Test button allows testing the calibration results and efficiency Before closing the dialog box press the Validate Calibration button to validate the calibration settings Position ...

Page 74: ...6 0 100 200 300 400 500 mm 600 20 24 800 32 in mm 0 100 200 300 8 12 4 0 400 16 500 20 100 4 200 8 0 25 mm 10 mils 0 3 mm 12 mils 900 36 1000 40 700 28 400 16 500 20 300 12 0 375 mm 15 mils Figure 89 DS6500 100 0XX Model Reading Diagram Note 0 0 is the center of the laser beam output window ...

Page 75: ...0 800 950 mm 1100 38 44 1400 56 in mm 0 150 300 450 12 18 6 0 600 24 750 30 150 6 300 12 0 5 mm 20 mils 0 375 mm 15 mils 1550 62 1700 68 1250 50 600 24 750 30 450 18 Figure 90 DS6500 200 0XX Model Reading Diagram Note 0 0 is the center of the laser beam output window ...

Page 76: ...0 200 300 400 500 mm 600 20 24 800 32 in mm 0 100 200 300 8 12 4 0 400 16 500 20 100 4 200 8 0 25 mm 10 mils 0 3 mm 12 mils 900 36 1000 40 700 28 400 16 500 20 300 12 0 375 mm 15 mils Figure 91 DS6500 105 0XX Model Reading Diagram Note 0 0 is the center of the laser beam output window ...

Page 77: ...0 800 950 mm 1100 38 44 1400 56 in mm 0 150 300 450 12 18 6 0 600 24 750 30 150 6 300 12 0 5 mm 20 mils 0 375 mm 15 mils 1550 62 1700 68 1250 50 600 24 750 30 450 18 Figure 92 DS6500 205 0XX Model Reading Diagram Note 0 0 is the center of the laser beam output window ...

Page 78: ...ner Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances WARNING Clean the window of the DS6500 when the scanner is turned off or at least when the laser beam is not active ...

Page 79: ...rnal trigger activates Check carefully if you are referring to the 25 26 pin connector or to the C BOX 100 spring clamp connectors Is sensor connected to EXT TRIG input Is power supplied to photo sensor Is power supplied to one out of the two EXT TRIG NPN output Is one out of the two EXT TRIG grounded PNP output Are the photo sensor LEDs if any working correctly Is the sensor reflector system alig...

Page 80: ...s the barcode quality sufficient If you had no success try to perform the test using the BARCODE TEST CHART included with the product Communication the device is not transmitting anything to the host Is serial cable connected Is correct wiring respected If using MAIN RS232 or RS485 interface is the reference ground connected to proper SGND Main Isolated also referred to as GND_ISO Be careful that ...

Page 81: ...umbers The device serial number is printed on a label that is affixed above the connector panel of the reader The serial number is also displayed when connecting the device through the Genius program Serial numbers consist of 9 characters one letter 2 numbers another letter followed by 5 numbers ...

Page 82: ...l Trigger 1 3 auxiliary digital inputs Outputs optocoupled 3 software programmable digital outputs OPTICAL FEATURES see note 1 Light receiver Avalanche photodiode Wavelength 630 to 680 nm Safety class Class 2 EN60825 1 Class II CDRH Laser control Security system to turn laser off in case of motor slow down READING FEATURES Scan rate 600 1200 scans s Maximum resolution Max reading distance Max read...

Page 83: ...lity program Parameter storage Non volatile internal FLASH ENVIRONMENTAL FEATURES Operating temperature 0 to 40 C 32 to 104 F Storage temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Vibration resistance IEC 68 2 6 test FC 1 5 mm 10 to 55 Hz 2 hours on each axis Shock resistance IEC 68 2 27 test EA 30 G 11 ms 3 shocks on each axis Protection class IP64 PHYSICAL FEATURES Standard Models...

Page 84: ... very tilted barcodes PACKTRACK PackTrack is a Datalogic patented parcel tracking system which improves the reading features in omnidirectional stations In particular PackTrack manages 6 sided reading systems when it is impossible to detect the real position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems CD SQUARE CD SQUARE pro...

Page 85: ... in either direction but not simultaneously Host A computer that serves other terminals in a network providing services such as network control database access special programs supervisory programs or programming languages Interface A shared boundary defined by common physical interconnection characteristics signal characteristics and meanings of interchanged signals LED Light Emitting Diode A low...

Page 86: ... a 9 pin or 25 pin connector Signal An impulse or fluctuating electrical quantity i e a voltage or current the variations of which represent changes in information Skew Rotation about the Y axis Rotational deviation from correct horizontal and vertical orientation may apply to single character line or entire encoded item See pars 2 5 Symbol A combination of characters including start stop and chec...

Page 87: ...work Wizard 48 Wizard for Quick Reader Setup 45 Glossary 70 Guide to Installation xi Master Slave Lonworks xii Point to Point xi H Head Step a Head 8 I Inputs 20 Installation 7 45 Skew Installation 34 Mounting the Scanner 8 Mounting with Accessories 11 Overall Dimensions 9 Standard Installation 33 Interfaces Auxiliary 19 Ethernet 28 Lonworks 25 Main 20 mA Current Loop 18 Main RS232 16 Main RS485 F...

Page 88: ...t Document v GFC 60 Deflecting Mirror v GFC 600 Deg Mirror Close Distance v Help On Line v INT 60 20 mA C L Interface Board v PWR 120 Power Supply Unit v Reference Documentation C BOX100 v Profibus Document v References Reference Documentation v Services and Support v S Safety Regulations vi Electrical vi Laser vi Power Supply vii Standard Regulations vi Software Configuration 45 T Terminator 24 T...

Page 89: ...res relative à la compatibilité électromagnétique et à la sécurité des produits Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Verträglichkeit und Produktsicherheit entsprechen Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad electromagnética y las Medidas de seguridad relativas al producto Questa dichiarazione è basat...