Datron neo, Setup Instructions

Page 1: ...DATRON neo Setup instructions ...

Page 2: ...tal Tel 49 0 6151 1419 0 Fax 49 0 6151 1419 29 www datron de Copyright by DATRON AG 2016 It is not permitted to distribute or copy these operating instructions or to utilize or communicate their contents without the ex press permission of DATRON AG All rights regarding the registration of patents utility models or registered designs remain re served ...

Page 3: ... integration 2 2 2 4 Notes regarding the control computer 2 4 2 5 Compressed air supply 2 4 2 6 Cooling lubricant 2 5 2 7 Chip suction 2 7 3 Technical data 3 1 3 1 Dimensions and weight 3 1 4 Safety regulations for operating the machine 4 1 4 1 Dry machining 4 1 4 2 Processing with minimum quantity cooling lubrication system 4 2 4 3 Use of ethanol as cooling lubricant 4 3 4 4 Safety instructions f...

Page 4: ...i Contents i 2 DATRON AG Setup instructions neo 1 21 ...

Page 5: ... chapter Dimensions and weight and also note that the machine generates dynamic loads of approx 500 N with a frequency from 0 to 5 Hz The machine is installed on site on a solid base The floor of the installation location must be sufficiently strong rigid and smooth The height of the support feet is adjustable and they are not screwed to the floor The machine requires a minimum all round clearance...

Page 6: ...n Make sure there is good ventilation in the set up environment When machining materials which release harmful dusts the dusts which are formed must be suctioned off Observe the statutory regulations The following must be observed when the machine is operated with cooling lubricant During continuous machine operation the area around the machine must be well ventilated or an exhaust system for the ...

Page 7: ...t the machine is 80 dB A When machining a work piece the noise level may be 80 dB A Wear suitable hearing protection at noise levels above 80 dB A Hearing protection must be available at lower noise levels Work pieces and sheet material that tend to vibrate during machining must be clamped flat e g with a vacuum plate 1 4 Screen Screen CAUTION Possible damage to the screen Covering the screen lead...

Page 8: ...1 Setting up the machine Screen 1 4 DATRON AG Setup instructions neo 1 21 ...

Page 9: ...sure trouble free operation of the system CAUTION Interference in domestic environments The machine may generate electromagnetic interference which may affect electrical equipment in domestic environments If necessary employ interference suppression measures in accordance with DIN EN 61800 3 Information concerning personal protection If the power supply is fitted with a residual current device RCD...

Page 10: ...n 3 x 400 V Data Voltage 3 x 400 V 16 A Frequency 50 Hz 60 Hz Power consumption with 3 5 kW 2 2 Internet connection An Internet connection for the control computer integrated in the machine is absolutely necessary to be able to make use of remote maintenance This is the only way DATRON can access the machine control if support is needed making immediate analysis and help possible 2 3 Network integ...

Page 11: ...e establishment of a network connection internet in house data exchange must be made without changing the configuration of the control computer for instance integration into a domain For network integration DATRON recommends using a hardware firewall between the control computer and the company network see Fig 2 2 Only virus tested media may be connected to the USB port of the control computer Dat...

Page 12: ...uirements of the spindle manufacturer see the original spindle operating instructions It must be dry clean and oil free Otherwise the components through which the air flows could be damaged especially the spindle Required air purity Solid contaminants Class 3 Max particle size 5 µm max Particle content 5 mg m Water content Class 4 Max pressure dew point 3 C Total oil content Class 3 Max oil conten...

Page 13: ...than the consumption of the machine and the supply buffered via a boiler so that the compressor has sufficient cooling off time available Please have the manufacturer help you with the design of the compressor 2 6 Cooling lubricant Select a suitable cooling lubricant depending on the application WARNING In the following cases ethanol is not permissible as a cooling lubricant Ethanol must not be us...

Page 14: ...reibenschuh lactan at Tab 2 1 Examples for ethanol suppliers Impermissible cooling lubricants Do not use any drilling emulsions cooling lubricants with high solid content or such which tend to flocculate milky emulsion The DATRON machine is not designed for such cooling lubricants and potential material damage could result If this is not observed it will invalidate the warranty NOTE Export restric...

Page 15: ...Connecting the supply media Chip suction 2 Setup instructions neo 1 21 DATRON AG 2 7 2 7 Chip suction Only use suctioning systems which are permitted for the material to be machined ...

Page 16: ...2 Connecting the supply media Chip suction 2 8 DATRON AG Setup instructions neo 1 21 ...

Page 17: ...epth with flaps open approx 2310 Free space above the machine at least 400 Distance Free space right of the machine at least 1000 Installation width without packaging without terminal 805 Operating terminal width depth 350 570 Support feet Distance 700 980 Chip tray Extension length right 900 Machining traverse paths Traverse path X Y Z 520 420 230 Portal access Height 175 Transport dimensions whe...

Page 18: ...3 Technical data Dimensions and weight 3 2 DATRON AG Setup instructions neo 1 21 400 2275 2310 348 60 1087 570 1880 1296 980 800 63 157 1290 805 700 109 587 1000 492 52 52 265 Fig 3 1 Machine dimensions ...

Page 19: ...oling spray function The released dusts must be suctioned by a deduster WARNING Damage to health due to harmful dusts When dry machining materials dusts which are harmful to health can be released For this observe the information on the safety data sheet of the respective material In the case of harmful dusts you must use a suitable vacuum cleaner CAUTION Machine damage due to released dusts Durin...

Page 20: ...and explosion hazards If in doubt consult a safety professional Canisters with cooling lubricants must be labelled Only use the cooling lubricants recommended by DATRON since these are optimally suited for the system Non recommended cooling lubricants can lead to poor results and damage of the machine When using cooling lubricants make sure there is sufficient ventilation at the setup site Observe...

Page 21: ...than 5 l of ethanol may be stored in a flame resistant canister for operational use at the machine Do not place any objects on the top of the machine If the air vent at the top is covered there is a danger that a flammable atmosphere may form inside the machine NOTE Only use as little cooling lubricant as possible and as much as necessary Ethanol max 500 ml h Chip suctioning WARNING Danger of expl...

Page 22: ...p observe the information in the safety data sheet of the respective material When carrying out cleaning work and when in contact with milling scrap wear protective gloves protective goggles and light breathing protection especially when you come in contact with harmful dusts or with coolants lubricants Empty the chip tray regularly no later than when it is more than half full Observe the informat...

Page 23: ...nection The vacuum cleaner is connected to the machine for suction with the hose included with it The vacuum cleaner is actuated by the machine software after connection with a cable included with it Technical Data Vacuum cleaner Technical Data Dimensions LxWxH mm 544 x 456 x 600 Weight 40 kg Power 1 1 kW Voltage 100 230V Negative pressure 2100 Pa Air output max 285 m h Sound level 66 dB A Volume ...

Page 24: ...5 Vacuum cleaner optional 5 2 DATRON AG Setup instructions neo 1 21 ...

Page 25: ...he machine and Chapter 3 Technical data Can the required room climate be complied with and is there sufficient ventilation see Chapter 1 Setting up the machine Is the required voltage supply available see Chapter 2 1 Voltage supply Is there a suitable Internet connection available for remote maintenance see Chapter 2 2 Internet connection Is a suitable network available see Chapter 2 3 Network int...