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March 2010 

March 6, 2009 

 

 
 
Maintenance & Tips

 

 

 

Grease Daily:

 Four or five pumps of quality grease from a hand pump grease gun, which meet the 

NLGI GC/LB  requirements to 

each bearing’s 

grease nipple once a day minimum. 

 

 

Cutting Knives

 are to be inspected 

daily

 for sharpness, excessive wear or bending (If used while 

bent, damage to the bolts, pucks and discs may occur).  DAVCO®  knives can be sharpened, or 
turned over. 

DO NOT

 straighten bent cutting knives. 

 

 

Pucks

 are to be inspected periodically and with every knife change for excessive wear. Rotate the 

pucks 

1/3 of a turn

 with each new knife and replaced if necessary. 

For maximum Puck life put a 

coating of assembly grease around the outside of the puck. 

 

Knife bolts

 to be inspected with every knife change for excessive wear or bending. Bolts have to 

be changed if any damage is found. Torque the knife bolts to 

250 ft/lbs

. for Course thread or 300 

ft lbs for fine thread bolts.   

Re-torque the knife bolts after the first 8 hours of use, and as 

required thereafter. 

 

 

Stover nuts

  to be inspected and changed with every third knife change because they may lose 

their self-locking ability

(When using Course thread bolts).

 

 

 

Discs

 need to be inspected at regular intervals. After excessive use cracks may appear, if this is the 

case the disc assemblies must be changed. 

 

 

Housing Bearings:

 With the disc rotating at a low RPM, listen for rumbling or grinding sounds in 

the housing, which could be a sign of possible bearing failure.  

 

 

Spindle Nut

 (item #3, on Fig. 7-1) torque must not exceed 

200 in/lb

.  Excessive preload on 

bearings will cause premature failure. Check pre-load every 200hrs. 

 

 

Maintain a constant RPM on the DAVCO® Brush Cutter, using the travel speed of the carrier to 
determine the thoroughness of the cut. The slower that the carrier travels, the more complete the 
cut that the DAVCO® Brush Cutter will make, and the finer the mulch. 

Summary of Contents for BC604 SS

Page 1: ...C CO O B BR RU US SH H C CU UT TT TE ER R A AC CC CO OM MP PA AN NY YI IN NG G T TH HI IS S M MA AN NU UA AL L P PL LE EA AS SE E I IN NS ST TA AL LL L T TH HE E I IN NC CL LU UD DE ED D C CA AU UT TI IO ON N D DE EC CA AL LS S IN THE CAB OF THE BRUSH CUTTER CARRIER IN A HIGHLY VISIBLE AREA ...

Page 2: ...er or Operator it is your responsibility to learn the capabilities and limitations of the DAVCO BC604SS Brush Cutter to maximize both safety and performance Before operating this DAVCO product make sure you read and understand this owner s manual as well as your carrier s operations manual If you have any questions or comments regarding this or other DAVCO products don t hesitate to contact us by ...

Page 3: ... DO NOT operate without safety approved shielding door Proper Personal Protective Equipment i e Safety glasses hard hat dust mask etc is highly recommended Failure to do so could result in damage injury or death When the disc is rotating DO NOT tilt the DAVCO Brush Cutter so the knives are in line with the operator Before servicing or leaving the cab be sure the hydraulics are disengaged the engin...

Page 4: ...check all nuts and bolts for proper tightness and excessive wear For the owner operator s convenience DAVCO Manufacturing has provided a parts list in this operator s manual for replacement parts Factory Replacement parts are to be used to maintain warranty Before shutting off the hydraulic motor gradually throttle down to idle before disengaging the hydraulic valve This helps to prevent cavitatio...

Page 5: ... rocks underground wires and other buried objects Fig 3 3 Figure 3 3 shows a common position for the DAVCO Brush Cutter during operation This cutting position is also a very effective method of mulching debris into finer pieces Note excessive tilting of the Davco Brush Cutter is not recommended although slight tilting of the deck into the direction of travel can increase cutting efficiency Fig 3 4...

Page 6: ...AVCO Brush Cutter on the stand or blocks undo the nuts as illustrated on Fig 4 2 drop the bolts and then remove the knives and the pucks horizontally To install the knives reverse the procedure and torque the bolts to 250 ft lb for Course thread or 300 ft lbs for fine thread bolts Note Remember to re torque the bolts after the first 8 hours of operation following a knife replacement 5 Identificati...

Page 7: ...ue the knife bolts to 250 ft lbs for Course thread or 300 ft lbs for fine thread bolts Re torque the knife bolts after the first 8 hours of use and as required thereafter Stover nuts to be inspected and changed with every third knife change because they may lose their self locking ability When using Course thread bolts Discs need to be inspected at regular intervals After excessive use cracks may ...

Page 8: ...y 631 1 set Bolt head Guard 12 0166 021 1 Spindle Bolt Guard 13 208A 4 Bolt 14 0166 037 1 Disc Spacer 15 0402 087 1 Motor Pilot Ring 16 0402 095 1 Anti Cavitation Housing 17 0402 086 4 Motor Washer 18 209 4 Bolt 19 0402 093 1 Hydraulic Motor 20 0402 094 1 Anti Cavitation Cartridge 21 210 10 Bolt 22 213 1 Grease Nipple 23 204 1 Grease Nipple 24 205A 4 Allen Head Cap Screw 25 206 1 M ORB Hex Head Pl...

Page 9: ...March 2010 March 6 2009 Fig 7 2 ...

Page 10: ... is not covered 1 Only Original Equipment parts are covered by this warranty 2 Wear items are not covered against normal use DAVCO Manufacturing Ltd reserves the right to inspect components and or parts prior to any decision involving a warranty claim In no case shall DAVCO Manufacturing Ltd grant a remedy that exceeds the purchase price of the component or part and or the time to remove and or re...

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