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6. ROUTINE MAINTENANCE
For comprehensive diesel engine operation, see separate engine manual.
ENGINE OIL:
Check engine oil every time you use the generator. If low refill it. Change
engine oil after first month or after 20hrs operation and thereafter every 3 months or 100
hours of operation, in both cases whichever is sooner.
FUEL FILTER:
Every 3 months check the fuel filter under the fuel cock for debris and
clean. Use a spanner to remove.
AIR CLEANER:
Check the air cleaner every time you use it and clean it every 3 months or
after 100 hours operations, whichever is sooner. Clean by blowing away accumulated
dust and soaking in kerosene.
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DC output to be used for charging automotive and solar 12V batteries only. Ensure
correct polarity when connecting cables, i.e +ve to +ve and -ve to -ve generator to
battery terminals.
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Ensure the generator is properly earthed. Consult a qualified electrician if in doubt.
5. GENERATOR OPERATION
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CHECK ENGINE OIL. Operating without oil will cause severe engine damage and
invalidate the warranty.
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To start ensure ignition ‘ON’, fuel valve ‘ON’ and choke ‘ON’. Then either pull starter
cord (manual start) or turn key (electric start). For electric start do not turn the engine
on for more than 5 seconds. If it fails to start release the switch and wait 15 seconds
before re-trying. Switch off choke when engine has started.
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Check output voltage is 240V on the voltmeter. If not adjust engine speed. If the speed
setting is correct and the voltage is low then the generator is overloaded and load must
be reduced.
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If more than an appliance is connected apply load progressively with greatest load
first.
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Close fuel valve whenever generator is not operating.
WARNING
Always start generator before applying load by switching the
circuit breaker and stop the generator after disconnecting
load. Starting and stopping under load will damage the
generator and powered accessories.
