background image

6

5. INSTALLATION

Ultrasun UFD solar heaters are provided with drilled frames incorporating a support cross 
bar. On roofs the preferable mounting arrangement is by means of hooks affixed to the 
cross bar and secured to an appropriate mounting point on the roof beams. Suspension 
from the hooks is generally sufficient and fixed location is not necessary.

For ground installation rear support legs are available which should be mounted on small 
concrete feet as shown below:-

ROOF INSTALLATION

TRUSS

GROUND INSTALLATION

The units can be installed using a gravity system or pressurised supply. Pressurised systems 
are preferable as they give higher line pressures up to a maximum of 3.5 Bar. Note that in 
the case of pressurised supply hot and cold lines must be pressurised at the same pressure 
to ensure even temperature control. The systems are easy to plumb being provided with two 
piping connections only, the inlet and outlet. It is important to fit a non-return valve and 
isolating valve on the inlet line. Suggested installation layout arrangements are shown 
below:-

Cold In

Cold 
Water
Supply

Hot 
Water
Supply

Cold In

Hot 
Water
Supply

Cold 
Water
Supply

Cold 
Water
Supply

Hot 
Water
Supply

Cold 

In

Cold In

PUMPED SUPPLY 

FROM TANK

DIRECT PUMPED SUPPLY

WITH COLD WATER STANDBY

HEADER TANK

GRAVITY SUPPLY

Summary of Contents for ULTRASUN UFD

Page 1: ...Installation Operating Manual ULTRASUN UFD Flatplate Solar Systems...

Page 2: ......

Page 3: ...INDEX Davis Shirtliff Ltd 2020 Contents herein are not warranted 5 INSTALLATION 6 6 SYSTEM COMMISSIONING 7 7 USAGE 7 8 MAINTENANCE 7 9 TROUBLE SHOOTING 8 10 TERMS OF WARRANTY 10 3 WARNINGS SYMBOLS 3...

Page 4: ...e in various tank sizes and collector configurations to suit domestic and small scale institutional applications They are effective and robust products designed for many years of trouble free operatio...

Page 5: ...0 1 X FCP2 4 UFD320DS 3 0 1 7 18 48 12 A B C D E Full Weight kg Empty Weight kg Dimensions mm F 800 1920 2620 2780 700 253 93 600 800 1890 2590 2780 700 270 110 600 800 1890 2590 2780 700 355 135 600...

Page 6: ...ation It is necessary to do so in a safe and workman like manner taking due care of any aspects of the works that could result in injuries to person in or about the building as well as workers passers...

Page 7: ...lectors should be covered while doing so Steam can escape from the expansion relief valve of the solar pump unit if the system is shut down To avoid injuries an expansion relief valve must be connecte...

Page 8: ...irradiation and also assists in the thermosyphon process Heater units should never be laid flat l Avoid any shade especially between 10am and 4pm Shade hugely reduces system efficiency Preferably sola...

Page 9: ...a gravity system or pressurised supply Pressurised systems are preferable as they give higher line pressures up to a maximum of 3 5 Bar Note that in the case of pressurised supply hot and cold lines m...

Page 10: ...nated in the collection capillaries Once primed it is vital to ensure that the system is properly sealed as fluid loss will render the system ineffective The system must therefore be thoroughly checke...

Page 11: ...ow 9 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Insufficient hot water High hot water usage at night Rotation use or replace with a larger system Prevailing weather conditions Incorporate compli...

Page 12: ...Lift valve hand lever and reset valve High mains pressure Use a pressure tank to regulate and reduce pressure levels Pressure is below specification settings Replace the valve if discharge continues...

Page 13: ...udes defects caused by fair wear and tear the effects of careless handling lack of maintenance faulty installation incompetence on the part of the equipment user Acts of God or any other cause beyond...

Page 14: ......

Page 15: ......

Page 16: ...INS455A 07 20...

Reviews: