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MAINTENANCE SPECIFICATIONS

 

 

Item 

Standard 

Limit 

Piston: 

Piston to cylinder clearance 

 

Piston size “D” 

   

 

 

Measuring point “H” 

Piston off-set 

Piston pin bore inside 

diameter 

Piston pin outside diameter 

 

0.01 ~ 0.04 mm 

(0.00039 ~ 0.00157in) 

61.975 ~ 61.99 mm   

(2.4399 ~ 2.4405 in) 

 

 

 

 

8 mm (0.31 in) 

---- 

14.002 ~ 14.013 mm 

(0.5513 ~ 0.5517 in) 

13.995 ~ 13.998 mm 

(0.5510 ~ 0.5511 in) 

 

0.1mm(0.004 in) 

 

---- 

 

 

 

 

 

---- 

---- 

14.06 mm 

(0.5535 in) 

13.97 mm 

(0.55 in) 

Piston rings: 

Top ring: 

 

Dimensions (H × W)   

End gap (installed) 

Side clearance (installed) 

 

2nd ring:   

 

Dimensions (H × W)   

End gap (installed)   

Side clearance   

 

Oil ring:   

 

Dimensions (H × W)   

End gap (installed) 

 

 

 

 

0.8 × 2.25 mm (0.06 × 0.09 in) 

0.05 ~ 0.20 mm (0.006 ~ 0.010 in) 

0.015 ~ 0.045 mm(0.0012 ~ 0.0026in) 

 

 

 

 

0.8 × 2.25 mm (0.06 × 0.09 in) 

0.05 ~ 0.20 mm (0.006 ~ 0.010 in) 

0.015 ~ 0.045 mm(0.0012 ~ 0.0026in) 

 

 

 

 

1.50 × 2.25 mm (0.06 × 0.09 in) 

0.2 ~ 0.7 mm (0.004 ~ 0.016 in) 

 

 

 

 

 

0.4 mm (0.020 in) 

0.10 mm (0.005 in) 

 

 

 

 

 

0.4 mm (0.031 in) 

0.10 mm (0.005 in) 

 

 

 

 

---- 

0.9 mm (0.005 in) 

Summary of Contents for 2939000000

Page 1: ...DAYTONA ANIMA 190FSM ENGINE Owner s Manual ENGINE No ANIMA190FSM 2939000000 corp...

Page 2: ...road or highway Off road use on public space is also illegal Please check local regulation before use 2 This engine is to be used by EXPERIENCED RIDERS ONLY Fatal accident may be caused unless it is...

Page 3: ...sories that is not originally equipped on Products 3 Abnormal strain neglect or abuse 4 Accident or collision damage 5 Modification to original parts 6 Lack of proper maintenance 7 Damage due to impro...

Page 4: ...4 GENERAL SPECIFICATIONS Page 5 MAINTENANCE SPECIFICATIONS Page 6 9 MAINTENANCE INTERVALS Page 10 12 PRE OPERATION INSPECTION AND MAINTENANCE Page 13 19 ENGINE OIL LEVEL INSPECTION Page 13 CARBURETOR...

Page 5: ...4 PART NAMES...

Page 6: ...grade API SG or higher grade Engine oil capacity Periodic oil change With oil filter replacement Total amount 0 60 L 0 65 L 0 70 L Need more amount of oil when oil cooler is in use Spark plug Type ma...

Page 7: ...5 mm 0 002 in Cylinder Bore size Out of round limit 62 00 62 015mm 2 4409 2 4415 0 05 mm 0 002 in Camshaft Drive method Cam dimensions Intake H D Exhaust H D Chain drive Left 30 18 30 30 mm 1 1882 1 1...

Page 8: ...N EX Stem to guide clearance IN EX 24 4 24 6 mm 0 9606 0 9685 in 20 9 21 1 mm 0 8228 0 8307 in 0 8 1 0 mm 0 0314 0 03937 in 0 8 1 0 mm 0 0314 0 03937 in 4 470 4 485 mm 0 17598 0 1766 in 4 470 4 485 mm...

Page 9: ...in 0 1mm 0 004 in 14 06 mm 0 5535 in 13 97 mm 0 55 in Piston rings Top ring Dimensions H W End gap installed Side clearance installed 2nd ring Dimensions H W End gap installed Side clearance Oil ring...

Page 10: ...play E 42 2 mm 1 66142 in 0 03 one side 0 1 0 35 mm 0 0039 0 0137 in 0 1 mm 0 0039 in 0 6 mm 0 0236 in Clutch Friction plate thickness Quantity Clutch plate thickness Quantity Warp limit Clutch spring...

Page 11: ...ces Inspect Replace The engine must be cold Check the valve seats and valve stems for wear VALVE SPRINGS Inspect Replace Check the free length and the tilt CAMSHAFTS Inspect Replace Inspect the camsha...

Page 12: ...d clean Replace Inspect carbon deposits and eliminate them Change gasket CYLINDER Inspect and clean Replace Inspect score marks Inspect wear CLUTCH Inspect and adjust Replace Inspect housing friction...

Page 13: ...Every fifth or 1 000 km As requir e ed Remarks SPARK PLUG Inspect and clean Replace OIL COOLING SYSTEM Option Check hoses leakage Replace hoses and gaskets AIR FILTER Option Clean and lubricate Repla...

Page 14: ...INE OIL LEVEL INSPECTION 1 Start the engine warm it up for several minutes and then turn off the engine and wait for a few minutes 2 Place the bike on a level place and hold it up on upright position...

Page 15: ...nd opens and closes smoothly It is highly recommended that the carburetor setting is performed by an experienced mechanic to obtain the best possible performance Atmospheric conditions and carburetor...

Page 16: ...ull Open Here is the recommended setting information of TK MV33 1F and PE28 carburetor for your reference Tested Conditions Carburetor TK MV33 1F DT 88600 Air Temperature 35 degrees Celsius Humidity 5...

Page 17: ...Atmospheric Pressure 1000 hPa with UNI Air Filter UP 4200ST Fuel Octane 100 Item Recommendation Main Jet 122 DT 87004 Slow Jet 38 DT 89672 Throttle Valve 3 0 Original of DT 85707 Jet Needle 65414 46JF...

Page 18: ...s solely customer s responsibility to control the engine oil temperature Any failures caused by overheating are NOT considered as the defects of Products It is highly recommended to use HIGH EFFICIENT...

Page 19: ...18 ELECTRICAL DIAGRAM for FSM...

Page 20: ...crew 9 0 0 9 8mm Bolt Nut 22 2 2 6mm Screw Small Flange 10 1 0 10mm Bolt Nut 34 3 5 6mm Screw Large Flange 12 1 2 12mm Bolt Nut 54 5 5 8mm Flange Bolt Nut 27 2 8 10mm Flange Bolt Nut 39 4 0 Others Nut...

Page 21: ...corp 2019 10 07...

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