Daytona ANIMA 190FDX, Owner'S Manual

Page 1: ...FDX and 190FLX ENGINE Owner s Manual ENGINE No ANIMA190FDX 2545000000 ENGINE No ANIMA190FLX 2545000000 ENGLISH MANUAL SECTION Page 2 26 PARTS CATALOGUE SECTION Page 27 37 CATALOGUE DES PIECES DATACHEE...

Page 2: ...egal to use this engine on any public road or highway Off road use on public space is also illegal Please check local regulation before use 2 This engine is to be used by EXPERIENCED RIDERS ONLY Fatal...

Page 3: ...s that is not originally equipped on Products This includes DAYTONA UPGRADE KIT PARTS as well since those are designed for the top competition riders 3 Abnormal strain neglect or abuse 4 Accident or c...

Page 4: ...IONS Page 6 MAINTENANCE SPECIFICATIONS Page 7 10 MAINTENANCE INTERVALS Page 11 13 PRE OPERATION INSPECTION AND MAINTENANCE Page 14 ENGINE OIL LEVEL INSPECTION Page 14 CARBURETOR SETTING Page 15 17 IGN...

Page 5: ...A 190FDX and 190FLX ENGINE Owner s Manual Page 5 40 PART NAMES...

Page 6: ...Recommended Engine Oil SAE 10W 40 or higher grade API SG or higher grade Engine oil capacity Periodic oil change With oil filter replacement Total amount 0 60 L 0 65 L 0 70 L Need more amount of oil w...

Page 7: ...inder head Warp limit 0 05 mm 0 002 in Cylinder Bore size Out of round limit 62 00 62 015mm 2 4409 2 4415 0 05 mm 0 002 in Camshaft Drive method Cam dimensions Intake H D Exhaust H D Chain drive Left...

Page 8: ...X Guide inside diameter IN EX Stem to guide clearance IN EX 24 4 24 6 mm 0 9606 0 9685 in 20 9 21 1 mm 0 8228 0 8307 in 0 8 1 0 mm 0 0314 0 03937 in 0 8 1 0 mm 0 0314 0 03937 in 4 470 4 485 mm 0 17598...

Page 9: ...13 998 mm 0 5510 0 5511 in 0 1mm 0 004 in 14 06 mm 0 5535 in 13 97 mm 0 55 in Piston rings Top ring Dimensions H W End gap installed Side clearance installed 2nd ring Dimensions H W End gap installed...

Page 10: ...earance D Small end free play E 42 2 mm 1 66142 in 0 03 one side 0 1 0 35 mm 0 0039 0 0137 in 0 1 mm 0 0039 in 0 6 mm 0 0236 in Clutch Friction plate thickness Quantity Clutch plate thickness Quantity...

Page 11: ...S Check the valve clearances Inspect Replace The engine must be cold Check the valve seats and valve stems for wear VALVE SPRINGS Inspect Replace Check the free length and the tilt CAMSHAFTS Inspect R...

Page 12: ...CYLINDER HEAD Inspect and clean Replace Inspect carbon deposits and eliminate them Change gasket CYLINDER Inspect and clean Replace Inspect score marks Inspect wear CLUTCH Inspect and adjust Replace...

Page 13: ...ace Every third or 500 km Every fifth or 1 000 km As requir e ed Remarks SPARK PLUG Inspect and clean Replace OIL COOLING SYSTEM Option Check hoses leakage Replace hoses and gaskets AIR FILTER Option...

Page 14: ...the following points ENGINE OIL LEVEL INSPECTION 1 Start the engine warm it up for several minutes and then turn off the engine and wait for a few minutes 2 Place the bike on a level place and hold i...

Page 15: ...ttle operates correctly and opens and closes smoothly It is highly recommended that the carburetor setting is performed by an experienced mechanic to obtain the best possible performance Atmospheric c...

Page 16: ...1 2 3 4 Full Open Here is the recommended setting information of KEIHIN PWK33 and PE28 carburetor for your reference Tested Conditions Carburetor KEIHIN PWK33 Air Temperature 20 degrees Celsius Humidi...

Page 17: ...TENANCE Carburetor KEIHIN PE28 Air Temperature 20 degrees Celsius Humidity 50 Atmospheric Pressure 1000 hPa Item Recommendation Main Jet 125 with UNI Air Filter Slow Jet 42 Throttle Valve 3 0 Jet Need...

Page 18: ...GREEN GREEN YELLOW YELLOW YELLOW YELLOW GREEN GREEN GREEN GREEN INGITION TIMING INGITION TIMING INGITION TIMING INGITION TIMING Timing 1 REDUSE REDUSE REDUSE REDUSE Timing 2 Timing 3 Timing 4 ADVANCE...

Page 19: ...W YELLOW GREEN GREEN GREEN GREEN GREEN GREEN GREEN GREEN WHITE WHITE WHITE WHITE Rev Limiter 1 Rev Limiter 1 Rev Limiter 1 Rev Limiter 1 11 500rpm 11 500rpm 11 500rpm 11 500rpm Rev Limiter 2 Rev Limit...

Page 20: ...4 degrees Fahrenheit It is solely customer s responsibility to control the engine oil temperature Any failures caused by overheating are NOT considered as the defects of Products It is highly recommen...

Page 21: ...A 190FDX and 190FLX ENGINE Owner s Manual Page 21 40 ELECTRICAL DIAGRAM for FDX...

Page 22: ...A 190FDX and 190FLX ENGINE Owner s Manual Page 22 40 ELECTRICAL DIAGRAM for FLX...

Page 23: ...auge and fitting are available from Daytona The temp gauge 47101 can be used with the Daytona oil cooler 61785 by using the Daytona sensor fitting 43350 The following temp gauge and fitting are availa...

Page 24: ...FRICTION DISC Daytona Part 43350 Sensor fitting For PT1 8 Tapered Thread sensor Designed for a 8mm inner dia oil hoses Daytona Part 84749 Reinforced clutch friction disc 1pc Made by FCC JAPAN Daytona...

Page 25: ...IONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS CARBURETOR KEIHIN INSTALLATION PARTS for KEIHIN PWK33 Daytona Part 85707 with Throttle valve 3 0 Keihin PE28 Carburetor Daytona Part 86588 wit...

Page 26: ...6pcs set Air bleed type For Keihin PE PWK 35 38 40 42 45 48 OTIONAL PARTS WARNING Since these UPGRADE KIT PARTS are designed specifically for the top competition riders ANY FAILURES CAUSED BY THE INST...

Page 27: ...ONAL PARTS ARE NOT CONSIDERED AS THE DEFECTS OF PRODUCTS CARBURETOR SETTING PARTS Daytona Part 65414 JET NEEDLE 69359 46JFL 2 Diameter of straight 2 465 RICH 69361 46JFM 1 2 475 69374 46JFN 0 2 485 69...

Page 28: ...M6x30 1 6 83703 BOLT STUD M6x32 2 7 86367 COVER CYLINDER HEAD 1 8 86368 CYLINDER 1 62 0mm 9 86436 GASKET BASE CYLINDER 1 t 0 25 10 86440 GASKET HEAD CYLINDER 1 t 0 25 11 86476 GASKET M10 1 12 86405 G...

Page 29: ...AFT 240 ROLLER DECOMP ASM 1 7 86391 CHAIN CAMSHAFT DRIVE 1 94L 8 86402 COTTER VALVE 8 9 86881 SHAFT W WEIGHT DECOMP 1 10 86395 GUDE CHAIN CAMSHAFT 1 11 86389 PLATE STOPPER CAM 1 12 86400 RETAINER SPRI...

Page 30: ...RKS 1 86453 CLIP PIN PISTON 2 3 86620 CRANK SHAFT ASSY 190F 1 STROKE 62 0mm 4 86383 GEAR OIL PUMP DRIVE 1 17T 5 86415 GEAR PRIMARY DRIVE 1 18T 6 83768 NUT SMALL M14 1 7 86443 OIL SEAL 12x 20x5t 1 8 86...

Page 31: ...LT HEXAGON SOCKET M6x105 2 5 83755 BOLT OIL DRAIN M12x1 5 1 6 86444 BOLT STUD A 2 M8xP1 25 L 223mm 7 86445 BOLT STUD B 2 M8xP1 25 L 203 5mm 8 86369 COVER STRAINER OIL 1 9 86370 CRANK CASE LH 1 10 8688...

Page 32: ...ATALOGUE Engine No ANIMA190FDX FLX 2545000000 Ref No Part No DESCRIPTION QTY REMARKS 1 83786 BEARING 6000 1 2 86409 CLUTCH COMP 1 3 86417 GEAR STARTER DRIVEN 2 13T 1 4 83768 NUT SMALL M14 1 86450 5 83...

Page 33: ...LT HEXAGON FLANGE M6x55 1 9 83759 BOLT HEXAGON FLANGE M6x60 1 10 86361 BOLT HEXAGON FLANGE M6x90 1 11 86376 COVER CLUTCH 1 12 86374 COVER OIL FILTER 1 13 86377 COVER SMALL CLUTCH 1 14 83489 FILTER OIL...

Page 34: ...3 2 3 86454 BEARING NK152712 1 4 86464 BOLT HEXAGON SOCKET M6x10 2 5 86418 GEAR IDLE STARTER 1 6 86919 GEAR COMP 3 1 7 83796 OIL SEAL 29x 17x5 1 8 86420 PLATE FIXING SPROCKET DRIVE 1 9 86463 RETAINING...

Page 35: ...MARKS 1 86449 BOLT HEXAGON SOCKET M6 1 2 85877 BOLT HEXAGON SOCKET M6x15 1 3 83833 CONTACT GEAR INDICATION 1 5 86421 DRUM SHIFT N 1 2 3 4 COMP 1 6 86915 LEVER GEAR SHIFT COMP 1 7 86424 LOCATING PLATE...

Page 36: ...e 36 40 PARTS CATALOGUE Engine No ANIMA190FDX FLX 2545000000 Ref No Part No DESCRIPTION QTY REMARKS 1 84678 BOLT COUNTERSUNK M6x30 1 2 84677 BOLT COUNTERSUNK M6x35 2 3 84676 GASKET PUMP OIL 1 4 83747...

Page 37: ...A 190FDX and 190FLX ENGINE Owner s Manual Page 37 40 PARTS CATALOGUE Engine No ANIMA190FDX FLX 2545000000 Ref No Part No DESCRIPTION QTY REMARKS 1 86407 KICK STARTER ASM 1...

Page 38: ...25 2 3 86472 BOLT HEXAGON FLNAGE M6x32 1 4 86427 BOX CDI 1 W SELECTABLE REV LIMITER 5 86426 COIL IGN ITION 1 6 86373 COVER MAGNET 1 7 86431 FLYWHEE MAGNET COMP 1 8 86452 NUT MAGNET M12 1 9 86479 O RIN...

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