Daytona ANIMA F Series, Owner'S Manual

Page 1: ...F FDX FLX ENGINE Owner s Manual ENGINE No ANIMA190FDX FLX 2745000000 ENGINE No ANIMA150FDX FLX 2745000000 ENGINE No ANIMA190 150F 2745000000 ENGLISH MANUAL SECTION Page 1 21 PARTS CATALOGUE SECTION Pa...

Page 2: ...ic road or highway Off road use on public space is also illegal Please check local regulation before use 2 This engine is to be used by EXPERIENCED RIDERS ONLY Fatal accident may be caused unless it i...

Page 3: ...his includes DAYTONA UPGRADE KIT PARTS as well since those are designed for the top competition riders 3 Abnormal strain neglect or abuse 4 Accident or collision damage 5 Modification to original part...

Page 4: ...AINTENANCE SPECIFICATIONS Page 6 9 MAINTENANCE INTERVALS Page 10 12 PRE OPERATION INSPECTION AND MAINTENANCE Page 13 19 ENGINE OIL LEVEL INSPECTION Page 13 CARBURETOR SETTING Page 14 16 IGNITION TIMIN...

Page 5: ...4 PART NAMES...

Page 6: ...r grade API SG or higher grade Engine oil capacity Periodic oil change With oil filter replacement Total amount 0 60 L 0 65 L 0 70 L Need more amount of oil when oil cooler is in use Spark plug Type m...

Page 7: ...5 mm 0 002 in Cylinder Bore size Out of round limit 62 00 62 015mm 2 4409 2 4415 0 05 mm 0 002 in Camshaft Drive method Cam dimensions Intake H D Exhaust H D Chain drive Left 30 18 30 30 mm 1 1882 1 1...

Page 8: ...N EX Stem to guide clearance IN EX 24 4 24 6 mm 0 9606 0 9685 in 20 9 21 1 mm 0 8228 0 8307 in 0 8 1 0 mm 0 0314 0 03937 in 0 8 1 0 mm 0 0314 0 03937 in 4 470 4 485 mm 0 17598 0 1766 in 4 470 4 485 mm...

Page 9: ...in 0 1mm 0 004 in 14 06 mm 0 5535 in 13 97 mm 0 55 in Piston rings Top ring Dimensions H W End gap installed Side clearance installed 2nd ring Dimensions H W End gap installed Side clearance Oil ring...

Page 10: ...play E 42 2 mm 1 66142 in 0 03 one side 0 1 0 35 mm 0 0039 0 0137 in 0 1 mm 0 0039 in 0 6 mm 0 0236 in Clutch Friction plate thickness Quantity Clutch plate thickness Quantity Warp limit Clutch spring...

Page 11: ...ces Inspect Replace The engine must be cold Check the valve seats and valve stems for wear VALVE SPRINGS Inspect Replace Check the free length and the tilt CAMSHAFTS Inspect Replace Inspect the camsha...

Page 12: ...d clean Replace Inspect carbon deposits and eliminate them Change gasket CYLINDER Inspect and clean Replace Inspect score marks Inspect wear CLUTCH Inspect and adjust Replace Inspect housing friction...

Page 13: ...Every fifth or 1 000 km As requir e ed Remarks SPARK PLUG Inspect and clean Replace OIL COOLING SYSTEM Option Check hoses leakage Replace hoses and gaskets AIR FILTER Option Clean and lubricate Repla...

Page 14: ...INE OIL LEVEL INSPECTION 1 Start the engine warm it up for several minutes and then turn off the engine and wait for a few minutes 2 Place the bike on a level place and hold it up on upright position...

Page 15: ...nd opens and closes smoothly It is highly recommended that the carburetor setting is performed by an experienced mechanic to obtain the best possible performance Atmospheric conditions and carburetor...

Page 16: ...33 and PE28 carburetor for your reference Tested Conditions Carburetor KEIHIN PWK33 DT 86588 Air Temperature 20 degrees Celsius Humidity 50 Atmospheric Pressure 1000 hPa Without Air Filter Fuel Octane...

Page 17: ...ic Pressure 1000 hPa with UNI Air Filter UP 4229ST Fuel Octane 100 Item Recommendation Main Jet ANIMA190 87005 125 ANIMA150 87003 120 87004 122 87005 125 Slow Jet 87006 42 Throttle Valve ANIMA190 3 0...

Page 18: ...ONNECTION TABLE Color of Wire WHITE GREEN YELLOW GREEN INGITION TIMING Timing 1 REDUSE Timing 2 Timing 3 Timing 4 ADVANCE Notes a Reduce Timing gives more torque at low middle rpm level b Advance Timi...

Page 19: ...CDI unit To change the rev limiter it needs to change the connection of the wires that come out of the CDI unit WIRE CONNECTION TABLE Color of Wire BLUE GREEN BLACK YELLOW Rev Limiter 1 11 500rpm Rev...

Page 20: ...s solely customer s responsibility to control the engine oil temperature Any failures caused by overheating are NOT considered as the defects of Products It is highly recommended to use HIGH EFFICIENT...

Page 21: ...20 ELECTRICAL DIAGRAM for FDX...

Page 22: ...21 ELECTRICAL DIAGRAM for FLX F ANIMA F model is non selectable CDI...

Page 23: ...M6x30 1 6 83703 BOLT STUD M6x32 2 7 86367 COVER CYLINDER HEAD 1 8 86366 CYLINDER 1 62 0mm 9 86436 GASKET BASE CYLINDER 1 t 0 25 10 86440 GASKET HEAD CYLINDER 1 t 0 25 11 86476 GASKET M10 1 12 86405 G...

Page 24: ...X 6 87347 CAMSHAFT COMP 00 1 for 190F 150F 7 86391 CHAIN CAMSHAFT DRIVE 1 94L 8 86402 COTTER VALVE 8 9 87622 SHAFT W WEIGHT DECOMP VER 2 1 10 86395 GUDE CHAIN CAMSHAFT 1 11 86389 PLATE STOPPER CAM 1 1...

Page 25: ...T ASSY 150F 1 STROKE 49 6mm 3 86620 CRANK SHAFT ASSY 190F 1 STROKE 62 0mm 4 86383 GEAR OIL PUMP DRIVE 1 17T 5 86415 GEAR PRIMARY DRIVE 1 18T 6 83768 NUT SMALL M14 1 64N m 7 86443 OIL SEAL 12x 20x5t 1...

Page 26: ...ET M6x105 2 8N m 5 83755 BOLT OIL DRAIN M12x1 5 1 25N m 6 86444 BOLT STUD A 2 M8xP1 25 L 223mm 7 86445 BOLT STUD B 2 M8xP1 25 L 203 5mm 8 86369 COVER STRAINER OIL 1 12N m 9 86370 CRANK CASE LH 1 10 86...

Page 27: ...FLX 2745000000 Engine No ANIMA 190 150 F 2745000000 Ref No Part No DESCRIPTION QTY REMARKS 1 83786 BEARING 6000 1 2 87619 CLUTCH ASSY W FORGED GEAR 1 3 83768 NUT SMALL M14 1 64N m 4 83787 PIN LIFTER...

Page 28: ...HEXAGON FLANGE M6x55 1 9 83759 BOLT HEXAGON FLANGE M6x60 1 10 86361 BOLT HEXAGON FLANGE M6x90 1 11 86376 COVER CLUTCH 1 12 86374 COVER OIL FILTER 1 13 86377 COVER SMALL CLUTCH 1 14 83489 FILTER OIL 1...

Page 29: ...EAR COMP F 1 for F 6 86919 GEAR COMP FDX FLX 1 for FDX FLX 7 83796 OIL SEAL 29x 17x5 1 8 86420 PLATE FIXING SPROCKET DRIVE 1 9 86463 RETAINING RING 13 6 1 10 86419 SPROCKET DRIVE 15T 1 11 86455 WASHER...

Page 30: ...OCKET M6x15 1 3 83833 CONTACT GEAR INDICATION 1 4 87177 DRUM SHIFT 1 N 2 3 4 COMP 1 for F 5 86421 DRUM SHIFT N 1 2 3 4 COMP 1 for FDX FLX 6 87178 LEVER GEAR SHIFT COMP 1 for F 6 86915 LEVER GEAR SHIFT...

Page 31: ...LX 2745000000 Engine No ANIMA 190 150 F 2745000000 Ref No Part No DESCRIPTION QTY REMARKS 1 84678 BOLT COUNTERSUNK M6x30 1 10N m 2 84677 BOLT COUNTERSUNK M6x35 2 10N m 3 84676 GASKET PUMP OIL 1 4 8374...

Page 32: ...31 PARTS CATALOGUE Engine No ANIMA 190 150 FDX FLX 2745000000 Engine No ANIMA 190 150 F 2745000000 Ref No Part No DESCRIPTION QTY REMARKS 1 86407 KICK STARTER ASM 1...

Page 33: ...NON SELECTABLE PROGRAM 1 for F 4 87349 BOX CDI WITH SELECTABLE REV LIMITER 1 for FDX FLX 5 86426 COIL IGN ITION 1 6 86373 COVER MAGNET 1 7 86431 FLYWHEE MAGNET COMP 1 8 86452 NUT MAGNET M12 1 64N m 9...

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