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3 GENERAL DESCRIPTION AND CALIBRATION

The Model IL78A is useful in applications involving tranformer coupling to the strain gage bridge (for example, 
rotary transformer torque sensors) and in certain appications that require high  sensitivity with optimum signal-to-
noise characteristics. Carrier amplifiers offer higher sensitivity than dc amplifiers and, since they respond only to 
the modulated carrier frequency, they reject certain extraneous voltages that can cause error in dc systems. These 
error sources include thermocouple or galvanic voltages in the cable-connector system, homopolar voltages from 
rotating machinery, low-frequency pickup, and 1/f noises of various origin. 

Calibration of the IL78A 

    is accomplished by the conventional shunt technique, using an internally (or 

externally) installed calibration resistor, or via the "dead-weight" method. 

Calibration Resistor.   

If a fixed resistor is shunted across one arm of a strain gage bridge, it produces an unbalance 

equivalent to that of a particular value of mechanical input. If this 

Equivalent Input

 value is accurately known, it can 

be used as a reference point for shunt calibration of the system. Upon completion of installation of the transducer 
and its associated cabling, the user can:

Perform  an  overall  dead weight  calibration  using  a  precisely  known  value 

of  mechanical  input.  The  calibration  can  then  be  transferred  to  the  installed 
calibration  resistor  for  convenience  in  subsequent  checking.

Install an external

 calibration resistor with one (or an equivalent resistance value) 

supplied by the transducer manufacturer to achieve a precisely known 

Equivalent 

Input

  allowing  the  instrument  sensitivity  to  be  adjusted  correctly.

  Move  jumper 

from INT to the ETX terminals, install resistor between Cal Sense and + or - Signal.

Determine  the 

Equivalent  Input

  value  for  the  installed  calibration  resistor

  (59K)

knowing the transducer sensitivity, and adjust the instrument sensitivity accordingly.

Jumper to be in the INT location.

A one percent 59-kilohm calibration resistor is installed in the IL78A at the factory. The  installed 
resistor  can  usually  be  used  even  though  the  transducer  calibration data  mentions  some 
other  resistance  value.  In  Section  4  of  this  manual,  the  techniques  described  above  are 
demonstrated.  If,  however,  the  installed  value  of  the calibration resistor is not appropriate 
for the transducer and measurement range to be  used,  the  59-kilohm  resistor  should  be

 

disabled by placing the Shunt jumper in the "EXT" position  and  an  external  shunt  resistor 
should  be  used

Note:

 A  variety  of  Rotary  Transformer  Torque  Transducers  are  supplied  with  the  appropriate 

calibration  resistor  integral  to  the  transducer.  When  this  type  of  transducer  is  used  it  will  be 
necessary  to 

move  the  Shunt  jumper  to  the  EXT  position  and  connect the CAL Sense wire 

to the shunt activation pin of the transducer

. Refer to 

Fig 1 

cabling  di

a

g

r

am  section  of  this 

manual  in  the  area  of  CAL SENSE.

7

(1)

(2)

(3)

Calibration  IL78A.3

AC Strain Gage Conditioner

 

Module

IL78A

Summary of Contents for IL78A

Page 1: ...ment which aligns the transducer s return output signal to the conditioner s demodulator When the demodulator is aligned properly through calibration maximum amplitude and linearity are achieved The Model IL78A s is calibrated by means of a two point dead weight or shunt calibration technique which are outlined in section three The user can utilize the shunt calibration method by adding the correc...

Page 2: ...ste instrumento debe ser realizada por personal calificado solamente El Código Eléctrico Nacional define a una persona calificada como una que esté familiarizada con la construcción y operación del equipo y con los riesgos involucrados El personal cualificado que trabaja encendido o acerca a los conductores eléctricos energizados expuestos debe seguir prácticas y procedimientos relacionados seguri...

Page 3: ...rd für elektrische Sicherheitsauflagen für Angestellt Arbeitsplätze ANSI NFPA 70E 2012 der Vereinigten Staaten und alle zusätzlichen Arbeitsplatzsicherheitsauflagen folgen die auf Ihre Installation anwendbar sind Safety Precautions The following safety precautions must be followed whenever any type of voltage or current connection is being made to the instrument o Before connecting to electric cir...

Page 4: ...el material aislante no tenga rajaduras Reemplace de inmediato cualquier parte defectuosa Mesures de Sécurité Les mesures de sécurité suivantes doivent être prises chaque fois qu un type de connexion quelconque est effectué sur l instrument ο Ouvrir les disjoncteurs correspondants lors d une connexion à des circuits électriques ou à des équipement de génération d impulsions NE PAS effectuer de con...

Page 5: ...henden Schaltung hergestellt werden ο Tragen Sie Schutzbrillen und Isolierhandschuhe wenn Sie Anschlüsse an den Stromkreisen vornehmen ο Hände Schuhe und Fußboden müssen trocken sein wenn Sie Anschlüsse an den Stromkreisen durchführen ο Stellen Sie sicher daß das Gerät AUSgeschaltet ist bevor Sie an der rückwärtigen Konsole Meßfühler anschließen ο Prüfen Sie vor jedem Gebrauch alle Kabel auf Bruch...

Page 6: ...ale Output 10 Hz To 1 of final value 0 08 sec 0 008 sec 100 Hz 0 0011 sec 650 Hz To 0 1 of final value 0 095 sec 0 0095 sec 100 Hz 0 0016 sec 650 Hz To 0 02 of final value 0 10 sec 0 01 sec 100 Hz 0 0014 sec 650 Hz coupled 120 to 10 k ohm Analog Ouput selectable 0 to 5 0 to 10 Vdc 4 12 20 or 4 20mA 20 over range voltage only Power Supply 11 28 Vdc regulated 100 mA max Operating Temperature 10 to 7...

Page 7: ...Function 1 2 3 4 5 6 7 8 Analog Output SHP SHN Sync Analog Common Power Common 24 Vdc Shield Signal Output Shunt positive switch input Shunt negative swithc input Master Slave Sync I O Signal Output Power Supply Common 11 28 Vdc Input Power Earth ground 1 2 3 4 5 6 7 8 Excitation Sense Excitation Sense Signal Signal Cal Sense Shield Sensor Power Sensor Power Sense Sensor Power Sensor Power Sense S...

Page 8: ...ve and wired as shown with the SYC terminals connected and a separate Power Common wire If the units share a common power supply the Power com terminal should be connected at the modules Shunt Resistor Selection The IL78A has a Internal and External shunt selection jumper located between the two wiring connectors Below are the appropriate wiring and jumper selections depending on the application u...

Page 9: ...Fig 4 Remote Shunt Activation Connections TRANSDUCER CONNECTIONS IL78A 2 AC Strain Gage Conditioner Module IL78A ...

Page 10: ...ibration resistor for convenience in subsequent checking Install an external calibration resistor with one or an equivalent resistance value supplied by the transducer manufacturer to achieve a precisely known Equivalent Input allowing the instrument sensitivity to be adjusted correctly Move jumper from INT to the ETX terminals install resistor between Cal Sense and or Signal Determine the Equival...

Page 11: ...ad weight value greater than one half of full scale Adjust Coarse Span for a nominal corresponding output Adjust the PHASE control until a maximum output value is obtained Once set for your transducer this PHASE ADJUSTMENT step need not be repeated unless a change in cable length or transducer is required Unload the sensor and re Zero as needed e f If the calibration will utilized a known dead wei...

Page 12: ...n document The SYMMETRY control has approximately 7 authority full scale If dead weight calibration is not practical and the transducer calibration data is unknown the Equivalent Input value for the factory installed calibration resistor can be approximated as follows assuming that the mv v sensitivity rating of the transducer and the bridge resistance are known l m where X Equivalent Input of ful...

Page 13: ...ure 7 3 CALIBRATION cont Switch 1 Mode current I or voltage analog output Switch 2 Volts 5 or 10 Vdc when mode is voltage Switch 3 Current 4 12 20 or 4 20mA when mode is current Switch 4 Filter 650Hzor100Hzat3db for100Hzswitch5mustbesetdown Switch 5 Filter 10Hzor100Hzat3db for100Hzswitch4mustbesetdown Switch 6 Sync excitatonclocktoslavefromamastermoduleortobemaster Switch 7 Zero Adj extended 100 o...

Page 14: ...n of the loading or off zero reading c The inability to balance correctly where the instrument output readstotally off scale and the BALANCE controls have no authority can very likely be the result of a damaged or defective transducer or cable This possibility can be confirmed or eliminated by substituting a transducer and cable known to be in good condition or by simulating a balanced transducer ...

Page 15: ...Fig 4 Star Bridge AC Strain Gage Conditioner Module IL78A ...

Page 16: ...r workmanship or the refund of the purchase price to the Buyer Before returning a product or products for any reason the customer must call Daytronic Customer Support Services at ALL EQUIPMENT TO BE REPAIRED OR REPLACED UNDER WARRANTY MUST BE RETURNED TO THE FACTORY Once the customer has provided the necessary information and has been assigned a specific RMA the product s in question may be return...

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