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3. CALIBRATION 

(cont.)

This  section  contains  the  instructions  for  calibrating  the  IL78A.  Included  is  a functional  description  of 
the  instrument  front-panel  (see  Figure  2).  To  perform calibration,  proceed  as  follows.

Turn power ON to the IL78A DC Power input terminal (11 to 28 Vdc input) The 

front-panel indicator should light green to indicate the application of dc  power. 
Allow  10  minutes  of  warmup  for  stabilization  of  transducer characteristics. 
Remove the top cover of the unit to make the proper connections and adjustments.

Set the Coarse Zero

 control to position 8 and the Coarse 

Span control

 to position 0.

Position the front panel switches to the desired settings for the application. Refer 
to Figure 2 for details. If using Shunt method, refer to step (k).

(b)

(a)

(c)

the Coarse and Fine SPAN controls. If not, adjust the Symmetry control

to obtain the negative Equivalent Input value.

If dead weight calibration is not practical and the transducer calibration

data is unknown, the Equivalent Input value for the factory-installed

calibration resistor can be approximated

mv/v sensitivity rating of the transducer

known.

as follows, assuming that

and the bridge resistance

the

are

13

(m)

With the transducer unloaded, adjust the Coarse Zero control and the Fine Zero  control until 
the desired analog output is achieved. If greater zero authority is  desired, place the front panel 
Switch 7 -  "Zero Adj"  to the extended range. This will allow the user to obtain 100% zero offset 
control. The Normal postion of switch 7 allows for approximately 25% Zero authority. 

(d)

the Coarse and Fine SPAN controls. If not, adjust the Symmetry control

to obtain the negative Equivalent Input value.

If dead weight calibration is not practical and the transducer calibration

data is unknown, the Equivalent Input value for the factory-installed

calibration resistor can be approximated

mv/v sensitivity rating of the transducer

known.

as follows, assuming that

and the bridge resistance

the

are

13

(m)

Load the transducer in the positive direction with a convenient dead weight value (greater than one 
half of full scale). Adjust Coarse Span for a nominal corresponding output. Adjust the PHASE control, 
until a maximum output value is obtained. (Once set for your transducer, this PHASE ADJUSTMENT 
step need not be repeated unless a change in cable length – or transducer – is required). Unload the 
sensor and re-Zero as needed.

(e)

(f)

I

f the calibration will utilized a known "dead-weight", re-load the sensor and adjust the Coarse and 

Fine Span controls for the expected analog output value. Unload - Zero and Load - Span operations 
may need to be repeated for analog output precision.
Note: With sensor unloaded, activate & record "SHP"  value for furture calibration verification.

If  the  calibration  will  utilize  the  "Shunt"  calibration  method,  refer  to  step  (k).

recommended calibration resistor.

the Coarse and Fine SPAN controls. If not, adjust the Symmetry control

to obtain the negative Equivalent Input value.

If dead weight calibration is not practical and the transducer calibration

data is unknown, the Equivalent Input value for the factory-installed

calibration resistor can be approximated

mv/v sensitivity rating of the transducer

known.

as follows, assuming that

and the bridge resistance

the

are

13

(g)

(m)

the Coarse and Fine SPAN controls. If not, adjust the Symmetry control

to obtain the negative Equivalent Input value.

If dead weight calibration is not practical and the transducer calibration

data is unknown, the Equivalent Input value for the factory-installed

calibration resistor can be approximated

mv/v sensitivity rating of the transducer

known.

as follows, assuming that

and the bridge resistance

the

are

13

(m)

the Coarse and Fine SPAN controls. If not, adjust the Symmetry control

to obtain the negative Equivalent Input value.

If dead weight calibration is not practical and the transducer calibration

data is unknown, the Equivalent Input value for the factory-installed

calibration resistor can be approximated

mv/v sensitivity rating of the transducer

known.

as follows, assuming that

and the bridge resistance

the

are

13

(m)

If  the  transducer  is  to  be  also  used  in  the  negative  realm,  load  the  transducer in 

the negative direction with the same dead  weight  value  as  used in step (f) and confirm 
that the dead weight reading obtained is the same,  but  negative  polarity,  as  that  of  step 
(f).  If  not,  see  steps  (i)  thru  (j).

A Symmetry adjustment  is  provided  to  compensate  for  transducers  that  do  not  have 
symmetrical  sensitivity  characteristics.  This  adjustment  is  factory  set  assuming 
symmetrical  characteristics.  If  step  (h)  indicates  that  a  field  adjustment  is  necessary, 
proceed  as  follows.

recommended calibration resistor.

the Coarse and Fine SPAN controls. If not, adjust the Symmetry control

to obtain the negative Equivalent Input value.

If dead weight calibration is not practical and the transducer calibration

data is unknown, the Equivalent Input value for the factory-installed

calibration resistor can be approximated

mv/v sensitivity rating of the transducer

known.

as follows, assuming that

and the bridge resistance

the

are

13

(h)

(i)

(m)

Calibration  IL78A.3

AC Strain Gage Conditioner

 

Module

IL78A

Summary of Contents for IL78A

Page 1: ...ment which aligns the transducer s return output signal to the conditioner s demodulator When the demodulator is aligned properly through calibration maximum amplitude and linearity are achieved The Model IL78A s is calibrated by means of a two point dead weight or shunt calibration technique which are outlined in section three The user can utilize the shunt calibration method by adding the correc...

Page 2: ...ste instrumento debe ser realizada por personal calificado solamente El Código Eléctrico Nacional define a una persona calificada como una que esté familiarizada con la construcción y operación del equipo y con los riesgos involucrados El personal cualificado que trabaja encendido o acerca a los conductores eléctricos energizados expuestos debe seguir prácticas y procedimientos relacionados seguri...

Page 3: ...rd für elektrische Sicherheitsauflagen für Angestellt Arbeitsplätze ANSI NFPA 70E 2012 der Vereinigten Staaten und alle zusätzlichen Arbeitsplatzsicherheitsauflagen folgen die auf Ihre Installation anwendbar sind Safety Precautions The following safety precautions must be followed whenever any type of voltage or current connection is being made to the instrument o Before connecting to electric cir...

Page 4: ...el material aislante no tenga rajaduras Reemplace de inmediato cualquier parte defectuosa Mesures de Sécurité Les mesures de sécurité suivantes doivent être prises chaque fois qu un type de connexion quelconque est effectué sur l instrument ο Ouvrir les disjoncteurs correspondants lors d une connexion à des circuits électriques ou à des équipement de génération d impulsions NE PAS effectuer de con...

Page 5: ...henden Schaltung hergestellt werden ο Tragen Sie Schutzbrillen und Isolierhandschuhe wenn Sie Anschlüsse an den Stromkreisen vornehmen ο Hände Schuhe und Fußboden müssen trocken sein wenn Sie Anschlüsse an den Stromkreisen durchführen ο Stellen Sie sicher daß das Gerät AUSgeschaltet ist bevor Sie an der rückwärtigen Konsole Meßfühler anschließen ο Prüfen Sie vor jedem Gebrauch alle Kabel auf Bruch...

Page 6: ...ale Output 10 Hz To 1 of final value 0 08 sec 0 008 sec 100 Hz 0 0011 sec 650 Hz To 0 1 of final value 0 095 sec 0 0095 sec 100 Hz 0 0016 sec 650 Hz To 0 02 of final value 0 10 sec 0 01 sec 100 Hz 0 0014 sec 650 Hz coupled 120 to 10 k ohm Analog Ouput selectable 0 to 5 0 to 10 Vdc 4 12 20 or 4 20mA 20 over range voltage only Power Supply 11 28 Vdc regulated 100 mA max Operating Temperature 10 to 7...

Page 7: ...Function 1 2 3 4 5 6 7 8 Analog Output SHP SHN Sync Analog Common Power Common 24 Vdc Shield Signal Output Shunt positive switch input Shunt negative swithc input Master Slave Sync I O Signal Output Power Supply Common 11 28 Vdc Input Power Earth ground 1 2 3 4 5 6 7 8 Excitation Sense Excitation Sense Signal Signal Cal Sense Shield Sensor Power Sensor Power Sense Sensor Power Sensor Power Sense S...

Page 8: ...ve and wired as shown with the SYC terminals connected and a separate Power Common wire If the units share a common power supply the Power com terminal should be connected at the modules Shunt Resistor Selection The IL78A has a Internal and External shunt selection jumper located between the two wiring connectors Below are the appropriate wiring and jumper selections depending on the application u...

Page 9: ...Fig 4 Remote Shunt Activation Connections TRANSDUCER CONNECTIONS IL78A 2 AC Strain Gage Conditioner Module IL78A ...

Page 10: ...ibration resistor for convenience in subsequent checking Install an external calibration resistor with one or an equivalent resistance value supplied by the transducer manufacturer to achieve a precisely known Equivalent Input allowing the instrument sensitivity to be adjusted correctly Move jumper from INT to the ETX terminals install resistor between Cal Sense and or Signal Determine the Equival...

Page 11: ...ad weight value greater than one half of full scale Adjust Coarse Span for a nominal corresponding output Adjust the PHASE control until a maximum output value is obtained Once set for your transducer this PHASE ADJUSTMENT step need not be repeated unless a change in cable length or transducer is required Unload the sensor and re Zero as needed e f If the calibration will utilized a known dead wei...

Page 12: ...n document The SYMMETRY control has approximately 7 authority full scale If dead weight calibration is not practical and the transducer calibration data is unknown the Equivalent Input value for the factory installed calibration resistor can be approximated as follows assuming that the mv v sensitivity rating of the transducer and the bridge resistance are known l m where X Equivalent Input of ful...

Page 13: ...ure 7 3 CALIBRATION cont Switch 1 Mode current I or voltage analog output Switch 2 Volts 5 or 10 Vdc when mode is voltage Switch 3 Current 4 12 20 or 4 20mA when mode is current Switch 4 Filter 650Hzor100Hzat3db for100Hzswitch5mustbesetdown Switch 5 Filter 10Hzor100Hzat3db for100Hzswitch4mustbesetdown Switch 6 Sync excitatonclocktoslavefromamastermoduleortobemaster Switch 7 Zero Adj extended 100 o...

Page 14: ...n of the loading or off zero reading c The inability to balance correctly where the instrument output readstotally off scale and the BALANCE controls have no authority can very likely be the result of a damaged or defective transducer or cable This possibility can be confirmed or eliminated by substituting a transducer and cable known to be in good condition or by simulating a balanced transducer ...

Page 15: ...Fig 4 Star Bridge AC Strain Gage Conditioner Module IL78A ...

Page 16: ...r workmanship or the refund of the purchase price to the Buyer Before returning a product or products for any reason the customer must call Daytronic Customer Support Services at ALL EQUIPMENT TO BE REPAIRED OR REPLACED UNDER WARRANTY MUST BE RETURNED TO THE FACTORY Once the customer has provided the necessary information and has been assigned a specific RMA the product s in question may be return...

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