Dazon Raider Classic 150, Owner'S Manual

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Page 2: ... under the following terms and conditions This warranty covers the engine and transmission related components for a period of 180 days This warranty does not apply to any part that in opinion of seller was defective because of improper maintenance improper assembly alterations abuse negligence or accident Should warranty service be required on your vehicle during the 180 days warranty period pleas...

Page 3: ...ing or repairing of the vehicle in any way so as to adversely affects its safety or reliability d Competition or racing The warranty does not cover loss of use of the seller vehicle loss of time inconvenience or other consequential damage which includes but is not limited to loss or damage to persons or property or any expense of returning any damaged units to the seller distributor or its authori...

Page 4: ...T SAFETY INFORMATION 7 4 SAFETY LABELS 10 5 ARE YOU READY TO DRIVE 11 6 IS YOUR VEHICLE READY TO DRIVE 16 7 SAFE DRIVING PRECAUTIONS 19 8 OPERATION 24 9 SERVICE INSTRUCTIONS 33 10 REPAIR 39 11 PERIODIC CHECKS AND SERVICE 40 12 SPECIFICATIONS 41 13 WIRING DIAGRAM 44 ...

Page 5: ...intenance is extremely important to the longevity of your vehicle DAZON recommends a helmet eye protection and proper footwear to be worn at all times We hope you will have a pleasant experience with our products and thanks again for choosing DAZON A FEW WORDS ABOUT SAFETY In order to keep everyone safe you must take responsibility for the safe operation of your DAZON To help you make informed dec...

Page 6: ...ill find important safety information in a variety of forms including Safety Labels On the BUGGY Safety Messages Preceeded by a safety alert symbol and one of two signal words WARNING or CAUTION These signal words mean Physical harm may result from failure to follow instructions that are described within the WARNING labels Safety Headings such as Important Safety Reminders or Important Safety Prec...

Page 7: ...an do to protect yourself when you drive You ll find many helpful recommendations throughout this manual The following are a few that we consider most important Follow the Age Recommendation It is strongly recommended that no one under the age of 16 be permitted to drive this BUGGY without adult supervision Always Wear a Helmet Wearing a helmet significantly reduce the number and severity of head ...

Page 8: ...s and get accustomed to this Buggy s handling characteristics Be Alert for Off Road Hazards The terrain can present a variety of challenges when you drive off road Continually read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Drive within Your Limits Never drive beyond your personal abilities or ...

Page 9: ...y and judgment Driving at night is hazardous and can increase the possibility of an accident Never run your BUGGY indoors or in an enclosed area The exhaust from the engine contains carbon monoxide Carbon monoxide is a poisonous tasteless and odorless gas that may be lethal Keep clear of moving parts The operator of the BUGGY should never place their hands or other parts of their body near any mov...

Page 10: ...o avoid skidding on slippery terrain keep your speed low and drive carefully SAFETY LABELS This section presents some of the most important information and recommendations to help you drive your BUGGY safely Please take a few moments to read these pages The labels should be considered permanent parts of the BUGGY If a label comes off or becomes hard to read contact your authorized dealer for repla...

Page 11: ...BUGGY for the first time we urge you to Read this owner s manual and the labels on your BUGGY carefully Make sure you understand all the safety messages Know how to operate all the controls Have an adult present if under 16 years of age Before each use be sure You feel well and are in good physical and mental condition You are wearing an approved motorcycle helmet with chin strap tightened securel...

Page 12: ...p you choose the proper protective gear Helmets and Eye Protection Your helmet is your most important piece of protective gear because it offers the best protection against head injuries A helmet should fit your head comfortably and securely An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in a...

Page 13: ...loves boots long sleeved shirt or jacket and long pants Additional Driving Gears In addition to a helmet and eye protection we also recommend Sturdy off road motorcycle boots to help protect your feet ankles and lower legs Off road motorcycle gloves to help protect your hands Driving pants with knee and hip pads a driving jersey with padded elbows and a chest and shoulder protector Driver Training...

Page 14: ...ommendation It is strongly recommended that no one under the age of 16 be permitted to operate this BUGGY without adult supervision Operating this BUGGY without proper instruction could increase your risk of an accident that could lead to serious injury or death A child driving a BUGGY that is not recommended for his her age could lose BUGGY control and result in severe injury or death A child und...

Page 15: ...n can be dangerous while operating a BUGGY Consult your doctor to be sure it is safe to operate a vehicle after taking medication Operating this BUGGY after consuming alcohol or drugs can seriously affect your judgment cause delayed reactions affect your balance and perception and could result in serious injury or death Never consume alcohol or drugs before or while operating this BUGGY ...

Page 16: ...pected by an authorized DAZON dealer There may be damages or other problems you cannot see Improper maintenance of this BUGGY or failing to correct a problem before use can result in a crash in which you can be seriously hurt or killed Always perform a pre drive inspection before every drive and correct any problems Pre drive Inspection Check the following items before you get on the BUGGY z Engin...

Page 17: ...ts in the drain tube If necessary clean the tube and check the air cleaner housing z Leaks Loose Parts Walk around your BUGGY and look for anything that appears unusual such as a leak or loose cable z Lights Make sure the headlight brake light and taillight are working properly z Throttle Check the free play and adjust if needed Press the throttle to make sure it moves smoothly without sticking an...

Page 18: ...re the engine stops z Steering Wheel Check that the wheels turn properly as you turn the steering wheel z Cable Check the cable housing for wear Check the fittings for looseness Replace or tighten as needed ...

Page 19: ... Never operate the BUGGY on any paved surfaces including sidewalks driveways parking lots and streets When driving off road also remember to always obey local off road driving laws and regulations Obtain permission to drive on private property Avoid posted areas and obey no trespassing signs You should never drive your BUGGY on public streets roads or highways even if they are not paved Drivers of...

Page 20: ...ols when driving your BUGGY It is important to maintain your balance and to control the BUGGY Removing hands or foot away from the controls can reduce your ability to react control of the BUGGY Removing hand from Steering wheel or feet from foot controls during operation can reduce your ability to control the BUGGY or could cause you to lose your balance and fall off the BUGGY Always keep both han...

Page 21: ...speed increases your chances of losing control of the BUGGY which can result in an accident Always drive at a speed that is proper for your BUGGY the terrain visibility and other operating conditions and your experience Use on Unfamiliar or Rough Terrain Before driving in a new area always check the terrain thoroughly Don t drive fast on unfamiliar terrain or when visibility is limited It s someti...

Page 22: ... and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the BUGGY Failure to use extra care when operating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippery or loose terrain until you have ...

Page 23: ...ate your BUGGY in a safe and reasonable manner When driving always keep all four wheels on the ground Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps ...

Page 24: ...ne speed is above idle the clutch automatically engages and moves the vehicle forward To disengage the clutch at any time allow the throttle to return to the idle position Each time prior to starting the engine check the throttle assembly to ensure that when pedal is pushed all the way forward the assembly is working smoothly and returns to idle when released Do not operate if pedal or engine thro...

Page 25: ... ignition switch turn the key clockwise and release the key when the engine starts The engine will warm up within 5 minutes and the engine choke will close automatically and operate at normal RPM Warning Never crank starter more than 5 seconds at a time d Engine Stop Switch Important stop button test Before driving this vehicle test the Engine Stop Switch to assure that it is operating properly Wi...

Page 26: ...dal free play Make sure there is no brake fluid leakage Adjust if necessary d Check Tires Check tires condition and pressure The pressure on both Front and Rear tire is 15kPa and 20kPa e Check Drive Chain Check for chain s condition and tension Lubricate if necessary f Check Throttle Check for smooth operation Assure throttle snaps back to idle g Check Engine Stop Button Perform engine stop button...

Page 27: ...UGGY j Check Brake Light Check for proper operation k Check Wheels Check for tightness of wheel nuts and axle nuts check that axle nuts are secured by cotter pins l Check Steering Check for free operation and unusual looseness in any area Always follow rules for safe operation and wear a helmet ...

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Page 30: ...rely fastened in the position which best affords the operator control of the foot pedals steering wheel and the engine stop button a Pull seat adjustment handle upward to disengage seat slide b Move seat to desired position c Be sure seat adjustment handle snaps back into place and that seat is locked into position Before attempting to adjust the seat ensure that engine is not running ...

Page 31: ...everse Adjustment a Press down the reverse lever to the D position so that the unit can move forward pull back the lever to R so that the unit can move backward b Adjusting Nut 1 on the top of the reverse cable can adjust the mesh status inside reverse gear box Turn half a round as you rotate the nut to adjust the cable Make sure the cable is not too tight or loose Adjust Nut 2 accordingly to adju...

Page 32: ...he turning radius of this BUGGY is small and agile so the centrifugal force is very high when turning at high speed Slow down to a more controllable speed when turning to prevent the BUGGY from rolling over e To avoid rolling over be sure to only turn the vehicle at a slow more controllable speed heel on the ramp of the main board when turning If you keep your leg on the foot pedal you can feel th...

Page 33: ...flammable cleaning agent into a basin and dip the element in it d Dry it after cleaning Dip it into the engine oil specified by the manufacture and dry again B Engine Lubrication You must change the oil in the crankcase after the first 5 hours of operating of your new engine and after 10 hours of use thereafter That will insure proper lubrication of internal parts and prevent costly repairs due to...

Page 34: ...ng up the front end and drain oil into suitable container b Replace the filler plug and tighten securely Place the vehicle in a level position c Refill crankcase approximately 1 1 4 pint to top of the filler neck with SAE 10W 30 oil Use the same grade of oil as used originally d Check oil level before each use of the vehicle or after each 10 hours of operation Add oil to bring up to proper level D...

Page 35: ...cation is 0 025 0 030 b Before installing spark plug coat threads lightly with graphite grease if possible to ensure easy removal next time the spark plug needs inspection c It is advisable to replace the spark plug at least once a year to insure easy starting and good engine performance D Carburetor Adjustment Never make unnecessary adjustments The factory recommended settings are correct for mos...

Page 36: ...the RPM of the engine stop adjusting as the RPM reaches the top speed e Adjust the screw and adjust the idle speed to an ideal value f Repeat steps 4 and 5 until the rotate speed of engine stables E Cleaning Instructions Keep your vehicle clean With a clean rag wipe off the dirt and oil from around controls Wipe off any spilled fuel and oil Keep the engine clean of foreign objects and be sure to c...

Page 37: ...e chain life it should be lubricated with a spray on type chain lubricant H Chain Adjustment Check the chain adjustment after first two hours of use Readjust if it has more than 1 2 flex a Loosen Nut 1 b Adjust Nut 2 Turn Nut 2 clockwise in 1 2 turn increments then turn nut 1 until tight 37 Follow this procedure until chain is at proper tension ...

Page 38: ...ods in excess of 30 days or at the end of each driving season prepare for storage as follows a Drain fuel tank and carburetor by allowing engine to run out of fuel or use a fuel stabilizer b Lubricate engine cylinder by removing the spark plug and pour one ounce of clean lubricating oil through the spark plug hole into the cylinder Crank the engine slowly to spread oil and replace the spark plug c...

Page 39: ... turns freely on the axle with minimum endplay Tighten the nuts after replacing the wheels B Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay Tighten the nuts and put on the cotter Pin after replacing the wheels 39 ...

Page 40: ...sty areas require more frequent servicing Items First week Monthly Quarterly Yearly Tire pressure wear Brake performance Tightness of screws I I Air cleaner C C I Carburetor I A C Spark plug C A Drive chain I I C A L Brake fluid I Replace gearbox oil I R Chassis C I L Fuel switch fuel tank C Battery I I Engine oil R Valve clearance of engine A ...

Page 41: ...159mm Overall Width 1400mm Overall Height 1470mm Wheelbase 1499mm Ground Clearance 170mm ENGINE Type Forced air cooled single cylinder 4 Stroke Engine Capacity 150cc Displacement 149 5cc Bore x Stroke 57 4mm x 57 8mm Compression Ratio 9 2 1 Max Power 7 4kw 7500rpm Max Torque 9 5N m 5500rpm Fuel Type SAE 90 or above unleaded ...

Page 42: ... Electric Spark Plug C7HSA NGK Transmission Automatic C V T Carburetor MIKUNI BS24J Lubrication Force Splash CAPACITIES Maximum Load 400lbs Fuel Tank 7 0L Engine Oil 850ml Starting 5s Climbing 25º Battery 12V 8Ah Head Light 12V 21W Tail Light 12V 21W 5W ...

Page 43: ...iles h CHASSIS Front rear Brake Hydraulic disc left foot control Front Tire 19 x 7 8 Rear Tire 22 x 11 10 Front Suspension Independent Dual A Arm Rear Suspension Swing Arm Double Damped Shock TIRE PRESSURE Front 175kpa Rear 200kpa WEIGHT Net Weight 170kg ...

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