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8

4.0

OPERATION AND USE:

WARNING: Consult your doctor if there is reason to doubt your fitness to absorb the impact from a fall arrest. Age and

fitness can affect your ability to withstand fall arrest forces. Pregnant women and minors must not use the Sayfline
Multi-span Wire Rope Horizontal Lifeline System.

4.1

BEFORE EACH USE inspect this equipment according to steps listed in section 6.4. Do not use this equipment if

inspection reveals an unsafe or defective condition. Plan your use of the fall protection system prior to
exposing workers to dangerous situations. Consider all factors affecting your safety before using this system.

A. Read and understand all manufacturer’s instructions for each component of the personal fall arrest system. All

DBI/SALA harnesses and connecting subsystems are supplied with separate user instructions. Keep all
instructions for future reference.

B. Review sections 1.0 and 2.0 to ensure system limitations and other requirements have been adhered to.

Review applicable information regarding system clearance criteria, and ensure changes have not been made
to the system installation (i.e. length), or occurred at the job site, that could affect the required fall clearance.
Do not use the system if changes are required.

4.2

USE OF THE SYSTEM:

A. PERSONAL FALL ARREST SYSTEM COMPONENTS: Inspect and don the full body harness according to

manufacturer’s instructions. Attach the connecting subsystem (energy absorbing lanyard or self retracting
lifeline) to the dorsal connection on the harness. If a self retracting lifeline (SRL) is used, DBI/SALA recommends
using SRLs that are 20 feet long or shorter. The weight of longer SRLs may cause the Sayflink sleeve to
catch on intermediate brackets, causing the lifeline to extend which may result in an unexpected swing fall.

WARNING: If the Sayflink sleeve catches on an intermediate bracket, the SRL lifeline may extend while the worker moves

along the HLL. This will increase fall distance and create a swing fall hazard which may result in serious injury or death.

B. CONNECTING TO THE HLL SYSTEM: Approach the work area using the appropriate access equipment.

Connect the personal fall arrest system to one of the D-rings on a Sayflink sleeve on the HLL. Connectors
must meet all compatibility and strength requirements.

C. WALKING ALONG THE SYSTEM: Once attached to the Sayfline System, the Sayflink Sleeve will follow the

user along the lifeline and will automatically pass over each intermediate support bracket.

WARNING: Movement along the Sayfline System must be done manually by the user of the system. Never allow moving

stock (such as railcars) to move the user along the Sayfline System. This could cause serious injury or death.

D. HAZARDOUS SITUATIONS: Do not take unnecessary risks, such as jumping or reaching too far from the

edge of the working surface. Do not allow the connecting subsystem to pass under arms or between feet. To
avoid inadequate fall clearance, do not climb above the HLL. To avoid swing fall hazards, do not work too far
from either side of the HLL.

E. TWO PERSONS CONNECTED TO THE HLL: When a person falls while connected to the HLL, the system

will deflect. If two persons are connected to the same HLL, and one person falls, the second person may be
pulled off the working surface due to deflection. The potential for the second person falling increases as the
HLL span length increases. The use of independent HLL systems for each person, or shorter span length, is
recommended to minimize the potential of the second person falling.

F.

FREE FALL: The personal fall arrest system must be rigged to limit free falls to six feet or less when using an
energy absorbing lanyard, or such that the SRL is overhead and without slack, according to OSHA requirements.

G. SHARP EDGES: Avoid working where the connecting subsystem or other system components will be in

contact with, or abrade against, unprotected sharp edges. If working around sharp edges is unavoidable,
provide protection by securing a heavy pad or other means over the exposed edge.

H. IN THE EVENT OF A FALL: The responsible party must have a rescue plan and the ability to implement a

Summary of Contents for Sayfline 7603000

Page 1: ...following limits apply to the installation and use of Sayfline Multi span Wire Rope Horizontal Lifeline System Other limitations may apply IMPORTANT OSHA regulations state that horizontal lifelines shall be installed and used under the supervision of a qualified person see below for definition as part of a complete personal fall arrest system that maintains a safety factor of at least two Qualifie...

Page 2: ...A before proceeding G FALL CLEARANCE There must be sufficient clearance below the worker to arrest a fall before striking the lower level or obstruction See section 3 3 for required clearance information H BODY SUPPORT Sayfline Multi span Wire Rope Horizontal Lifelines must only be used with personal fall arrest systems incorporating a full body harness I PHYSICAL AND ENVIRONMENTAL HAZARDS Use of ...

Page 3: ...g to which another connector is attached B In a manner that would result in a load on the gate NOTE Large throat opening snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not sh...

Page 4: ...ns of the anchorage will affect system performance and may increase the required fall clearance below the system which could result in serious injury or death 2 6 CONNECTING SUBSYSTEM The connecting subsystem is the portion of the personal fall arrest system that is used to connect between the horizontal lifeline subsystem and harness fall arrest attachment element The connecting subsystem must li...

Page 5: ... free fall and required clearance distance Both anchorages must be installed at approximately the same elevation so that the horizontal lifeline system is not sloped more than a 1 12 pitch 1 inch rise over a 12 inch run The cable must be in a straight line no curves or turns are allowed in a Sayfline Multi span Lifeline installation The installation process consists of 7 steps 1 Determine the loca...

Page 6: ...e maintained in all bracket positions a system with brackets mounted below the user should only be used for fall restraint applications Step 3 To attach the cable to the first anchor point link one pair of shackles together then connect one side of the linked shackles to the anchor using the included nut and bolt Connect the other side of the shackles to the Zorbit that s connected to the turnbuck...

Page 7: ...the first end so that only four threads are visible inside the turnbuckle body This will allow for maximum tensioning of the system after anchoring the second end Install all of the Sayflink sleeves onto the cable before terminating the second end Step 7 To terminate the second end of the cable to its anchor attach the shackles to the anchor and Zorbit as described in Step 3 Then attach the thimbl...

Page 8: ...ce and create a swing fall hazard which may result in serious injury or death B CONNECTINGTOTHE HLL SYSTEM Approach the work area using the appropriate access equipment Connect the personal fall arrest system to one of the D rings on a Sayflink sleeve on the HLL Connectors must meet all compatibility and strength requirements C WALKING ALONGTHE SYSTEM Once attached to the Sayfline System the Sayfl...

Page 9: ...ed Do not use components if inspection reveals an unsafe or defective condition Record results of each inspection in the inspection and maintenance log in section 11 0 of this manual 6 2 INSTALLED SYSTEMS An inspection of the HLL system by a qualified person must be completed after the system is installed The system must be periodically inspected by a qualified person when left installed for an ex...

Page 10: ...ecome heavily soiled with grease paint or other substances clean with appropriate cleaning solutions Remove dirt from the cable using a fiber brush Do not use a wire brush and do not apply any solvents or lubricants without prior approval from DBI SALA Clean all other Sayfline components using a nonabrasive cloth and hot water mild detergent mix Dry with a clean cloth Do not use solvents to clean ...

Page 11: ...11 9 0 LABELING 9 1 These labels must be present and fully legible Zorbit Label Sayfline Labels ...

Page 12: ...12 10 0 COMPONENT DRAWINGS Zorbit Part No 7401013 ...

Page 13: ...13 Sayflink Sleeve Assembly Part No 768002 ...

Page 14: ...14 Intermediate Bracket Part No 7608001 Turnbuckle Part No 7002050 ...

Page 15: ...v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A y B d e v o r p p A 11 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE _______________________________________________________________________ MODEL NUMBER ______________________________________________________________________________ DATE PURCHASED _________________________________...

Page 16: ...65 Fax 905 795 8777 www salagroup com www salagroup com This manual is available for download at www salagroup com Form 5902167 Rev C I S O 9 0 0 1 Certificate No FM 39709 This instruction applies to the following models 7603000 7603020 7603040 7603060 7603080 7603100 7603120 7603140 7603160 7603180 7603200 7603220 7608001 Additional model numbers may appear on the next printing of these instructi...

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