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WOOD CHIPPER | User manual

May 2021

6.

TROUBLESHOOTING

Problem

Possible cause

Solution

The rotor is not turning.

Obstructed discharge

Fasten it.

Obstructed rotor

Sharpen or replace the blades.

Broken off shear pin

Replace the shear pin.

Slow insertion

Blades are blunt.

Sharpen the blades.

Blade under the incorrect 
angle: erroneous angle.

Sharpen the blades using the specified angle.

Obstructed discharge hopper

Remove the obstruction from the discharge 
hopper.

The chipper asks for too much 
power or stops.

Obstructed discharge

Remove the obstruction from the discharge 
hopper.

Obstructed rotor

Remove the obstruction from the rotor.

Green material is not being 
discharged.

Allow the material to dry or alternate 
between dry and wet material.

Blunt blades

Sharpen the blades.

Much power needed.

Obstructed rotor

Remove the obstruction from the rotor.

Blunt blades

Sharpen the blades.

Vibrations during use

Vibration in the power train

Check whether the power train is correctly 
aligned.

Check whether the rotor is shaking.

Check whether the rotor has been correctly 
installed.

Summary of Contents for BOXER AGRI HV106

Page 1: ...WOOD CHIPPER HV106 USER MANUAL P de Heus en Zonen Greup B V Stougjesdijk 153 3271 KB Mijnsheerenland The Netherlands Tel 31 0 18 66 12 333 E mail info boxeragri nl...

Page 2: ...WOOD CHIPPER User manual May 2021 EN ENGLISH TRANSLATION OF THE ORIGINAL MANUAL...

Page 3: ...ance intervals 12 2 7 Operational safety 13 2 8 Hydraulic safety 14 2 9 Storage safety 14 2 10 Transport safety 14 3 INSTALLATION 15 4 OPERATIONAL SAFETY 23 4 1 For the new user or owner 24 4 2 First...

Page 4: ...or maintains the wood chipper reads and understands the safety operation maintenance and troubleshooting information in this operating manual This manual discusses the 3 point wood chipper HV106 Use...

Page 5: ...ble pay attention word for each message was selected based on the following guidelines HAZARD Indicates an immediate dangerous situation that can lead to serious injury or death if not prevented This...

Page 6: ...sible serious injury or death Do not adjust the machine in anyway An unauthorized modification may have a negative impact on its operation or safety and may influence the equipment s service life Thin...

Page 7: ...may only use or install the machine if they have read this manual and correctly understand the operation and safety instructions Study the safety instructions with all users on an annual basis 6 This...

Page 8: ...ature is higher than 10 C 50 F 3 Determine the exact place before removing the paper on the rear side 4 Remove the smallest section of the paper on the rear side 5 Keep the decal at the required place...

Page 9: ...D CHIPPER User manual REMEMBER If the safety alert is damaged removed or illegible or parts have been replaced without safety alerts new decals must be affixed New safety decals can be obtained from y...

Page 10: ...Page 10 37 WOOD CHIPPER User manual May 2021 A D B E C...

Page 11: ...ecome stuck in the work area since they may lead to injury or damage 5 Only use the machine during daylight or in good artificial light 6 Always check in advance whether the machine has been correctly...

Page 12: ...ng the maintenance or service work make sure all safety protections and parts are installed before commissioning the machine 2 6 1 Maintenance intervals 8 hour or daily Lubricate the power take off lu...

Page 13: ...nd switch off the engine take the key out of the ignition and put it in your pocket engage the park brake and wait until all moving parts come to a standstill before performing maintenance changes or...

Page 14: ...the hydraulic system before performing maintenance or work on the system 2 9 Storage safety 1 Store the machine away from the vicinity of human activities 2 Do not allow children to play on or around...

Page 15: ...re no people animals and especially children in the area 2 Use a forklift truck to lift or move the pallet machine Keep the center of gravity near to the ground 3 Move the machine to the location wher...

Page 16: ...to hoist and lift the main component 10 Remove the pallet and place the machine on the floor 11 Remove both screws on the rear side of the feed hopper and the hopper for the main components Remove th...

Page 17: ...ing a forklift truck and position it straight in front of the hopper for the main component 13 Fasten the feed hopper on both sides using the previously loosened screws Remove the screws from the hopp...

Page 18: ...screws on the rotor housing 1x left 2x right 15 Position the protective cover on the rotor housing by using a forklift truck 16 Fasten the protective cover using the previously loosened screws 3x Loo...

Page 19: ...hipper by loosening the locking pin pushing the bracket over the shaft and pushing the bracket until the locking pin falls in place It should be noted that the end with the shear pin is fastened to th...

Page 20: ...al May 2021 20 To install the discharge hopper first loosen all eight screws on the rear side of the hopper and remove the spacers 21 Position the discharge hopper on the rotor housing Remove the spac...

Page 21: ...nd screw them all to each other 23 Install the lever in alignment with the discharge hopper 24 Loosen the chain on the discharge hopper so that it is suspended down in a straight line Fold out the mov...

Page 22: ...IPPER User manual May 2021 25 Fasten the chain to the hooks on the side of the bottom part of the discharge hopper You can regulate the discharge range by fastening the chain looser or more tightly Fa...

Page 23: ...terial that should not be there ends in the wood chipper you must stop the machine switch off the engine put the ignition key in your pocket and wait until all moving parts have stopped running before...

Page 24: ...anch breaker rotor and the stationary blades Adjust or replace them if required 4 Check whether any material has become stuck Remove the stuck material before resuming work 5 Lubricate all parts that...

Page 25: ...on the power take off of the tractor and the feed shaft of the machine 5 Measure the same length on the pressed in drive shaft 6 If the length of the pressed in drive shaft exceeds the length of the m...

Page 26: ...e to a standstill before performing maintenance changes or repairs or removing obstructions Do not leave the machine running in a closed building to prevent suffocation by exhaust gases Be careful whe...

Page 27: ...the tractor engine if there is an emergency Correct the emergency situation before starting the engine and resuming activities INSERTING Hopper with manual introduction 1 Insert wood material slowly...

Page 28: ...des at an angle of 45 this guarantees the best cuts with regards to the stationary blade Make sure the mounting bolts of the blades are tightened with the specified torque when the blades are again in...

Page 29: ...over or rotor cover for illustration purposes only Do not use the machine without a cover or guard or with an open cover or guard Shear pin The power train of the power take off is equipped with a she...

Page 30: ...erial from the discharge hopper Use a stick to release material that is trapped in the discharge hopper Do not leave anything behind in this hopper Serious obstruction 1 Make sure the engine is comple...

Page 31: ...eing ejected from the hopper whilst working Check the condition of the curtain every time you are about to start the machine Replace the curtain if torn damaged or missing to limit the risk that mater...

Page 32: ...nal and local legislation in relation to the safety and transport of machines on public roads Check whether all lights reflectors and other lighting facilities are installed and in good working order...

Page 33: ...lace bolts with bolts of the same strength IMPERIAL TORQUES HV106 Wood chipper capacity 10 cm Number of rotor blades 2 Feed system Manual Discharge hopper rotation 360 Discharge hopper height 1 80 m W...

Page 34: ...otherwise in this manual If locking elements are used the torque must be increased by 5 Torques for bolts and fastening screws are shown through the head markings Bolt diameter A Torque 8 8 10 9 N m...

Page 35: ...pe s from turning Position one wrench on the coupler tighten the union nut using the second wrench in accordance with the specified torque The specified torques are based on lubricated couplers as in...

Page 36: ...on from the discharge hopper The chipper asks for too much power or stops Obstructed discharge Remove the obstruction from the discharge hopper Obstructed rotor Remove the obstruction from the rotor G...

Page 37: ...dpleegd UNI EN 13524 2004 EN 754 UNI EN 1553 2001 Auf dass sich diese Erkl rung bezieht den einschl gigen grundlegenden Sicherheit und Gesundheitsanforderungen EG Richtlinie 2006 42 CE UNI EN 13524 20...

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