Dean Cool Zone Series, Installation, Operation & Maintenance Manual

Page 1: ...l Food Equipment Service Association recommends using CFESA Certified Technicians Price 6 00 24 Hour Service Hotline 1 800 551 8633 819 5729 11 99 Cool Zone Series Electric Fryers CE Installation Operation Maintenance Manual CE ONLY ...

Page 2: ...ORDANCE WITH ALL APPLICABLE STATE AND LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE NFPA 70 1984 OR LATEST EDITIONS WARNING DO NOT INSTALL SWIVEL CASTERS ON SINGLE FRYER UNITS THE UNIT MAY TIP AND CAUSE SEVERE INJURY LEGS OR A COMBINATION OF REAR FIXED CASTERS AND FRONT LEGS MAY BE INSTALLED ON SINGLE UNITS ONLY WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION S...

Page 3: ...booklet To speed up your order the following information is required Model Number Serial Number Type of Voltage Item Part Number Quantity Needed 1 2 SERVICE INFORMATION Call the Dean Factory Service Hotline number on the cover of this booklet for the location of your nearest Maintenance Repair Center or contact the factory direct Always give the model and serial numbers of your filter and fryer To...

Page 4: ...e temperature control is mounted in the cabinet behind the front door on the bottom left side of the cabinet d AUTOMATIC SAFETY FEATURE High temperature detection to shut off electric heater elements should the controlling thermostat fail e RATING PLATE This is attached to the inside front door panel Information provided includes the kilowatt kW output of the heater elements and electrical require...

Page 5: ...ve all accessories from the carton Do not discard or misplace these as they will be needed After unpacking immediately check the equipment for visible signs of shipping damage If such damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory as the responsibility of shipping damage is between the carrier and the dealer or end user If your equipment ...

Page 6: ...ar channel assembly only 4 Proceed to Step 3 3 Leveling after legs and or optional rear rigid casters are installed to ensure the fryer is level before using b Leg Installation 1 Remove unit from pallet 2 Carefully raise unit with forklift pallet jack or other steady means 3 Place one lock washer on each hex head screw 4 Insert hex head screws with lockwashers 1 4 20 threads by 19mm long through b...

Page 7: ...ing and in a line up it may not match adjacent units b Legs Only 1 If the floor is smooth and level level the unit by using the caster shims Adjust to the high corner and measure with the spirit level 2 Adjust leg height with an adjustable or 27mm 1 1 16 open end wrench by turning the hex bullet on the bottom of the leg See figure 3 2 on page 7 3 The hex bullet is for minor leg height adjustment o...

Page 8: ...If the fryer is moved re level the fryer following the instructions given in Steps 3 3 a c g This fryer must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid The means of restraint may depend on the type of application such as connecting to a battery of appliances or installing the fryer in an alcove or by separate means such as restraining devices A br...

Page 9: ... then rinse out and wipe dry Wash also any accessories shipped with the unit Close the drain valve completely and remove the crumb screen Make sure the screws holding the thermostat and hi limit control sensing bulbs are tight b HEATING THE VESSEL This step checks heater element operation initial thermostat calibration and cleans the vessel for initial food production 1 Fill the fryer vessel with ...

Page 10: ...melt a solid block of shortening by setting it in the vessel or on top of the heating elements This is unsafe inefficient and dangerous c When the fryer vessel is filled and the shortening melted replace the crumb screen gently over the heater elements to prevent splashing of hot oil Wear gloves when replacing the crumb screen d Before starting operation turn the temperature controller to the prob...

Page 11: ... minutes the frying compound temperature will stabilize and be ready for production 4 4 FILTERING a General Filtering the shortening assures a better taste to the food minimizes flavors being transferred from batch to batch and increases frying compound lifespan Filter the frying compound at least once daily or more frequently if cooking is heavy b Prior to filtering align the portable filter unit...

Page 12: ...LOSING When closing at night filter oil in all fryers and drain the filter lines Cover the open tanks of oil Turn power switch OFF 4 6 SHUTDOWN When shutting down for periods longer than overnight drain the frying compound and clean the vessel thoroughly Either discard the frying compound or return it filtered to the vessel and then cover it Turn both the power switch and temperature controller OF...

Page 13: ...ront caster s locking mechanisms have to be turned OFF To return the unit to its previous installed position see sections 3 3 and 5 3 of this manual 5 4 WEEKLY a Completely drain the oil from the fry vessel into either the filter or a steel container Do not use a plastic bucket or glass container b Clean the vessel with a good grade of cleaner or hot water and a strong detergent c Close the drain ...

Page 14: ...gned for this material at the end of each day a Do not use steel wool abrasive cloths cleansers or powders b Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove c If it is necessary to scrape the stainless steel to remove any encrusted materials soak the area first to loosen the material then use a wood or nylon scraper only ...

Page 15: ...side excessive warm up time temperature recovery is slow or inadequate when vessel is loaded uneven heating excessive temperature overshooting during warm up scorching overheating or high limit switch must be reset often Check thermostat adjustment 1 Check that the thermostat bulb probe in the vessel has not been knocked loose from its operating position It should be clamped to the second element ...

Page 16: ...WHT 2 PURP RED Oper Thermostat P N 2557 Hi Limit P N 2687 PURP RED BLU YEL WHT 2 BLK 2 YEL BRN Transformer P N 807 1999 240V 24V YEL YEL BLU BRN Power Switch SPST P N 807 2196 YEL K2 K1 4 Wire 3 Phase Terminal Block P N 1501 1 Ground Terminal Neutral Leg 3 Leg 2 Leg 1 Wiring Diagram Cool Zone Electric Fryer CE Electric Fryer 230 400V 24VContactors June 1999 ...

Page 17: ...6 1942 CASTER 5 W BRAKE 2 1943 CASTER 5 W O BRAKE 3 44 1363 NIPPLE DRAIN EXT 1 1 4 36004 1 DOOR ASSY 36 0014 1 DOOR PANEL 12 0097 DOOR PIN 1503 MAGNETIC DOOR CATCH 4 1039 2 HANDLE CHROME DOOR 5 9002949 SHIM CASTER 6 12220 GRID ASSEMBLY 7 12 0309 2 FRONT CNTRL PANEL 1501 TERMINAL BLOCK 3 WIRE 8 1501 1 TERMINAL BLOCK 4 WIRE ...

Page 18: ...RAINING BRACKET 23 2687 HI LMT 410 DEG F W MAN RESET CE 24 12212 BOX RACEWAY CONTCTR ASSY SR38E CE 25 14248 2 VESSEL WELD ASSY SS 26 14 0592 6 HEAT ELEMENT 208V 4666W 1902 O RING SEAL 4 EA ELEMENT 14 0695 O RING RETAINER WASHER 4 EA ELEMENT 27 2189 JAM NUT 16 2 EA ELEMENT 18 0041 CLAMP THERMOSTAT 1 EA USA 2 EA CE 14 0883 SPRING ROBERTSHAW SPACER 18 0041 CLAMP THERMOSTAT 1 EA USA 2 EA CE 28 18 0040...

Page 19: ...an 8700 Line Avenue Shreveport Louisiana 71135 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 Price 6 00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 5729 11 99 ...