DeDietrich INNOVENS PRO MCA 160, Manual

Page 1: ...air flue gas connection configurations are possible we offer connection solutions using a horizontal or vertical forced flue on a chimney or bi flow MCA 160 units can be fitted in cascade only or in combination with MCA 45 115 boilers Complete hydraulic systems for connection of a cascade of 2 to 8 boilers are available Operating conditions Maximum operating pressure 4 bar Maximum operating temper...

Page 2: ...d A DHW sensor can be fitted to enable regulation with the DHW circuit prioritised It is specially designed to allow optimisation of combined systems This control panel can also be used to control an installation in cascade configuration where just the first boiler will be equipped with this panel and slave boilers will be equipped with an IniControl 2 control panel To connect more than the 3 circ...

Page 3: ...m alloy Control panel DIEMATIC EVOLUTION see p 7 IniControl 2 see p 9 Return temperature sensor Fan Differential pressure switch air Intake silencer Condensate manifold Operating unit Automatic air vent not visible Gas valve block MCA_Q0011 Detail of the boiler internal lighting View of the boiler from underneath MCA_F0088 MCA_F0088 Heating flow and return Gas inlet Location for siphon connection ...

Page 4: ...cal output of auxiliaries in standby W 5 Useful output at 50 30 C min max kW 34 7 161 6 Useful output at 80 60 C min max kW 31 5 152 1 Flue gas mass flow rate min max kg h 57 277 Flue gas temperature min max C 32 66 Pressure available at boiler outlet Pa 200 Water content l 17 Minimum required water flow rate m3 h 0 4 Water side pressure drop at t 20 K mbar 170 Max gas flow rate 15 C 1013 mbar nat...

Page 5: ... M M M M PICTO 2 x valve M M M M M M M M M M M M M PICTO_CIRCUITS direct 2 x with valve M M M M M M M M M M M 3 x with valve Options standard 1 flow sen sor AD199 1 flow sensor AD199 2 flow sensors AD199 1 flow sensor AD199 1 PCB AD249 2 flow sensors AD199 1 PCB AD249 M M M M M M M M M M M M PICTO_CIR M M M M M M M M M M M PICTO 2 x direct M M M M M M M M M M M P valve M M M M M M M M M M M M M PI...

Page 6: ...ng circuits to a cascade installation one of the MCA 160 IniControl 2 boilers in the cascade must be replaced with one or several depending on the number of additional circuits to be managed MCA 160 DIEMATIC EVOLUTION boiler s see example in the hydraulic diagram on page 36 Boiler 2 MCA 160 DIEMATIC EVOLUTION secondary Management of circuits 4 5 and 6 if applicable see above DIEMATIC Evolution DIE...

Page 7: ...LUTION panel will then be used as the master for the installation with the secondary boilers equipped with the IniControl 2 control panel To connect more than the 3 circuits available on the master boiler a second boiler or several boilers with DIEMATIC EVOLUTION can be included in the cascade MCA_Q0211 The DIEMATIC EVOLUTION control panel options 8518Q022 GT220_Q0002 Sensor for domestic hot water...

Page 8: ...a DIEMATIC EVOLUTION control panel Can be used as a cascade flow sensor AD140 S BUS cable with plugs 1 5 m Package AD308 S BUS cable with plugs 12 m Package AD309 S BUS cable with plugs 20 m Package AD310 8801Q002 8666Q120A MCA_Q01149 MCA_Q01150 MCA_Q0151 AD308 AD309 AD310 VM_Q0009 DIEMATIC VM EVOLUTION control system wall mounted Package AD315 Available first quarter 2018 The DIEMATIC VM EVOLUTIO...

Page 9: ...rge screen integrating a flashing alarm function For monitoring the installation there is an option to read the fault log and the operating timer counters Keys access to the various menus or parameters setting manual reset variant according to the selections Digital display large format On Off switch Socket for the PC connection IniControl 2 control panel options VM_Q0003 8227_Q020 ModBUS OpenTher...

Page 10: ...es a diaphragm which must be installed on the gas valve unit to enable operation with propane Domestic hot water preparation The De Dietrich independent tanks in the B series with a capacity of 150 to 3000 litres enable the production of domestic hot water for individual and collective housing and industrial and commercial premises The specifications and performance of these tanks is given in the ...

Page 11: ...n of the system is required including a check of the effectiveness of the granulates via a pH measurement If necessary the granulates must be replaced C330_Q0006 SA4 SA3 C330_Q0005 C330_Q0008 DU15 Gravity flow condensate neutralisation station up to 450 kW Package SA3 Condensate neutralisation station with lift pump Package SA4 for boilers or cascades of boilers up to 300 kW Package DU15 for boile...

Page 12: ... pocket sensor and the BUS cables to connect the boilers Note the boilers must be ordered separately Below is a table with examples of cascade combinations from 304 to 1216 kW proposed based on the total output required Important other cascade systems are also possible to help you identify and enter these an Identifying cascades tool can be accessed on our website LW wall mounted alignment of boil...

Page 13: ...LOOR MOUNTED LV 2 304 1310 1671 65 65 13 10 LV 0304kW00002 3 456 1940 2641 65 65 19 65 LV 0456kW00003 4 608 2570 3203 100 65 26 20 LV 0608kW00004 5 760 3200 3833 100 65 32 75 LV 0760kW00005 6 912 3830 4463 100 65 39 30 LV 0912kW00006 7 1064 4460 5093 100 65 45 85 LV 1064kW00007 8 1216 5090 5723 100 65 52 40 LV 1216kW00008 Key Designation LV 0304kW00002 Composition 2 MCA 160 boilers Type of alignme...

Page 14: ...kW00003 4 608 1310 1943 100 65 26 20 RG 0608kW00004 5 760 1940 2573 100 65 32 75 RG 0760kW00005 6 912 1940 2573 100 65 39 30 RG 0912kW00006 7 1064 2570 3203 100 65 45 85 RG 1064kW00007 8 1216 2570 3203 100 65 52 40 RG 1216kW00008 Key Designation RG 0456kW00003 Composition 3 MCA 160 boilers Type of alignment LW LV or RG Total output at 80 60 C Back to back alignment of 2 to 8 boilers 2005 1278 A D ...

Page 15: ...l secondary Boiler 2 to 8 MCA 160 IniControl 2 secondary Boiler 2 to 8 No additional secondary circuit may be connected to the IniControl 1 panel DIEMATIC iSystem IniControl IniControl 2 For control of one circuit M M M M M M M M M M M PIC direct M M M M M M M M M M valve M M M M M M M M M M M M M PICTO_CIRCUITS direct 1 valve M M M M M M M M M M 2 x valve M M M M M M M M M M M M M PICTO_CIRCUITS ...

Page 16: ...ers must equipped with the AD286 PCB wall mounted to be linked to other boilers via the BUS cable package AD134 see illustration below Connecting the boilers MCA_F0550 IniControl 2 MCA 160 IniControl 2 MCA 160 AD286 BUS AD134 BUS AD134 BUS AD134 BUS OT AD286 OT MCA 90 115 MCA 90 115 MCA_F0550 IniControl DIEMATIC iSystem MCA 45 115 MCA 160 MCA 45 115 MCA 160 ...

Page 17: ... The wall mounting rail for the LW versions or the support uprights for LV versions with the boiler mounting frames The flow sensor pocket sensor and the BUS cables to connect the boilers Note the boilers must be ordered separately Important To find out the composition of the various cascades systems an Identifying cascades tool is available on our website LW wall mounted alignment of boilers 2005...

Page 18: ... 2 MCA 160 1940 2641 1 MCA 3 MCA 160 2570 3203 1 MCA 4 MCA 160 3200 3833 1 MCA 5 MCA 160 3830 4463 1 MCA 6 MCA 160 4460 5093 1 MCA 7 MCA 160 5090 5723 RG back to back boilers Back to back alignment of 3 boilers D 602 500 500 602 A 2005 D 602 500 500 602 A 2005 MCA_F0096 Note between 3 and 8 MCA 45 to 160 boilers can be fitted in cascade in a wall mounted alignment LW For the various combinations o...

Page 19: ...mm Supplied with gaskets nuts and bolts MCA_Q0126 Manifold insulation Package EH647 It is necessary to order 1 insulation kit per boiler MCA_Q0112 Boiler hydraulic connection kit insulation Package HC648 One lot of insulation is required per boiler connection kit MCA_Q0113 90 elbow insulation Package HC216 MCA_Q0127 Adjustable foot Package HC219 This is used for LV in line installations if the gro...

Page 20: ...rved see page 29 MCA_F0082 600 30 30 min 1000 600 min 500 min 300 1045 min 1000 MCA_F0082 In order to avoid damage to the boilers it is necessary to prevent the contamination of combustion air by chlorine and or fluoride compounds which are particularly corrosive These compounds are present for example in aerosol sprays paints solvents cleaning products washing products detergents glues road grit ...

Page 21: ...urners are started up and shut down The volume of a buffer tank can be calculated using our software offering in particular DIEMATOOLS which can be accessed from our specific website for industry professionals Installation If possible the boiler s protective packaging must only be removed once the boiler has reached its final installation location Without packaging the boiler measures 60 cm in wid...

Page 22: ...gas type fuels Reminder For type B23 and B23P configurations mixed use of materials is prohibited Table of maximum permissible air flue gas duct lengths based on the configuration type Type of air flue gas connection Lmax Maximum length of the connection ducts in m INNOVENS PRO MCA 160 Concentric pipes connected to a concentric horizontal terminal C13x Ø 110 150 mm 6 Separate pipes connected to a ...

Page 23: ...ifold 0 6 Description Dimension reference no diagram Boiler type INNOVENS PRO MCA 160 conn Ø mm 110 150 Package Ref Ø 150 mm air flue gas connection conversion kit to Ø 100 150 mm concentric nozzle FUMI_F0217 ø184 ø150 ø150 ø150 ø100 152 75 EH692 7619539 X Ø 110 150 mm horizontal terminal with inspection T and Ø 100 150 to 110 150 mm adapter 8 7 0 8 0 0 3 1 0 135 140 95 80 Ø 230 21 8 3 DY881 10001...

Page 24: ... Ø mm 150 Alu 160 PPs Package Ref Alu Galva Ø 150 220 mm horizontal forced flue 21 798 240 410 250 120 130 520 Ø 320 Ø 150 220 Ø 150 Ø 150 DY831 100002469 X PPs Galva Ø 160 220 mm horizontal forced flue 21 798 240 410 250 120 130 520 Ø 320 Ø 160 220 Ø 160 Ø 160 DY827 100002401 X Ø 150 to 160 mm adapter Ø 150 185 DY825 100002399 X Alu PPs flue system accessories required as a minimum and compulsory...

Page 25: ...scription Dimension reference no diagram Boiler type INNOVENS PRO MCA 160 conn Ø mm 110 150 Package Ref Ø 110 150 mm verti cal terminal black 24 230 Ø 1 7 6 775 1195 DY845 100002734 X Ø 110 150 to 100 150 mm adapter 160 DY817 100002357 X Ø 150 mm air flue gas connection conversion kit to Ø 100 150 mm concentric nozzle FUMI_F0217 ø184 ø150 ø150 ø150 ø100 152 75 EH692 7619539 X Alu PPs flue system a...

Page 26: ...NOVENS PRO MCA 160 conn Ø mm 150 Alu 160 PPs Package Ref Alu Galva Ø 150 220 mm vertical forced flue 24 2 5 0 12 0 13 0 5 2 0 785 230 1843 Ø 150 Ø 216 Ø 228 DY835 100002473 X PPs Galva Ø 160 220 mm vertical forced flue 24 DY826 100002400 X Ø 150 to 160 mm adapter Ø 150 185 DY825 100002399 X Alu PPs flue system accessories required as a minimum and compulsory for connection to a horizontal forced f...

Page 27: ...shing DY837 100002475 X Elbow at 87 with Ø 150 mm Alu support DY855 175 170 290 Ø 150 DY836 163 160 295 Ø 160 DY855 100003968 X Elbow at 87 with Ø 160 mm PPs support DY836 100002474 X Ø 150 mm Alu chimney finishing plate DY856 18 300 300 Ø 150 DY838 18 300 300 Ø 160 DY856 100003969 X Ø 160 mm PPs chimney finishing plate DY838 100002476 X Ø 165 mm sleeve 500 Ø 165 DY773 84887773 X X Adapter Ø 150 t...

Page 28: ...nal constraints please contact us MCA_F0170 INNOVENS PRO MCA 160 boilers operating at 40 30 C Note These lengths are given as a guide De Dietrich cannot be held liable in this matter For different assembly configurations please contact us to receive a specific calculation 80 70 60 50 40 30 20 10 100 90 2 x M C A 1 6 0 3 x M C A 1 6 0 4 x M C A 1 6 0 5 x M C A 1 6 0 6 x M C A 1 6 0 Ø250 Ø300 7 x M ...

Page 29: ...ie supérieure des immeubles en pied d immeuble P2 250 kW 250 kW 250 kW P1 max P2 max 2000 kW P2 Sorties horizontale et verticale en partie supérieure des immeubles en pied d immeuble P11 P12 P1n P2n P21 P22 P2n P21 P22 P2n P21 P2n P22 250 kW 250 kW 250 kW P11 P12 P1n P2n P22 2000 kW et 2000 kW P21 P22 P21 P1 max P2 max Multiples sorties horizontales et verticales en partie supérieure des immeubles...

Page 30: ... boiler can produce the expected performances Water treatment If however it is necessary to have the water treated to ensure it respects the filling water quality requirements please consult The Technical Specifications from the CSTB no 3114 annex II Contact a water treatment specialist who should be able to ensure that the water quality complies with the mix of materials present in the installati...

Page 31: ...ast iron or any other insulating material must be placed between the hot water outlet and these pipes in order to prevent any corrosion to the connections Installation of an MCA 160 DIEMATIC EVOLUTION with 1 direct circuit 1 circuit with mixing valve 1 domestic hot water tank 4 GAZ 28 9 29 30 25 56 24 9 9 27 32 7 27 9 9 9 26 33 230V 50Hz SA26 SA19 EH680 MCA_F0229 B MCA 160 Diematic Evolution 23 44...

Page 32: ...tion of an MCA 160 DIEMATIC EVOLUTION with plate heat exchanger and a convection fan circuit Key see page 35 Note option to use a separation exchanger for a highly clogged installation see the leaflet BOILER ROOM EQUIPMENT 4 GAZ 28 9 29 30 25 56 24 9 9 27 32 9 9 TS N 1x AD249 AUX L L 7 9 9 33 1x AD199 10 11b 27 9 9 9 9 11a 64 67 27 16 9 9 9 3 21 M 230V 50Hz 9 SA33 9 9 230V 50Hz 13 7 8 163 230V 50H...

Page 33: ...30V 50Hz 13 MCA 160 IniControl 2 EH651 16 9 50 9 9 9 230V 50Hz 13 9 GAZ 9 GAZ 9 EH680 7 8 7 8 0 10 V 0 10 V 35 27 27 39 39 BUS 1 2 1 230V 50Hz 230V 50Hz MCA_F0235 MCA_F0233 Installation of an MCA 160 DIEMATIC EVOLUTION with 3 circuits including 1 circuit with a mixing valve and swimming pool circuit and DHW tank Installation of an MCA 160 IniControl 2 and cascade of 2 MCA 160 with 0 10 V control p...

Page 34: ...9 112a 131 SA21 AD308 AD199 SA34 HC139 EH680 4 4 2xAD199 MCA 160 Diematic Evolution TS N 1x AD249 AUX L L 10 11b 27 9 23 44 10 11b 27 9 9 9 23 44 65 65 52 34 16 9 50 9 3 21 4 10 11b 27 9 23 44 9 65 2xAD199 9 9 230V 50Hz 230V 50Hz 34 4 10 11b 27 9 23 44 65 4 10 11b 27 9 23 44 65 4 10 11b 27 9 23 44 65 TS N 1x AD249 AUX L L 9 9 9 9 GAZ GAZ 3 9 9 9 9 9 9 MCA_F0249 MCA 90 Diematic iSystem 230V 50Hz 28...

Page 35: ... directional valve with reversal motor 50 Disconnector 52 Differential valve 56 DHW circulation loop return 61 Thermometer 64 Radiator circuit e g gentle heat radiators 65 Low temperature circuit e g underfloor heating 67 Manual valve 68 Condensate neutralisation system optional 75 Pump for DHW use 79 Solar exchanger primary outlet 80 Solar exchanger primary inlet 81 Immersion heater 84 Stop valve...

Page 36: ... using ionisation electrode Flue gas temperature sensor Integrated condensate manifold box equipped with a siphon as standard Choice of control panel Diematic Evolution according to the outside temperature enabling management of a direct circuit DHW production and with an option of up to 2 valve circuits IniControl 2 for installation in a cascade or installation with an external control cabinet Ca...