Deger DEGERtracker S60H CF, Assembly And Operating Manual

Page 1: ...DEGERtracker S60H CF ASSEMBLY AND OPERATING MANUAL ...

Page 2: ... Laws and Treaties Any unauthorized reprint or use of this material is prohibited No part of this manual including drawings and technical descriptions may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system without express written permission from the author publisher We reserve the rig...

Page 3: ...anying documentation 12 2 4 3 Optional accessories 12 2 5 Performances to be rendered by the Customer 12 2 5 1 Material to be provided by the customer 12 2 5 2 Machinery to be provided on site 12 2 6 Technical Data 13 2 6 1 Climatic conditions according to DIN EN 50178 1998 04 13 3 Unloading and temporary storage 14 3 1 Unloading from truck 14 3 1 1 Notes on unloading 14 3 1 2 Dimensions and weigh...

Page 4: ...stem 29 7 1 Connection diagram 29 8 Commissioning 30 9 Inspection for free movement 30 9 1 Initiate the inspection for free movement 30 9 2 Scope of the inspection for free movement 30 10 Declaration of obligation on liability for material defects 31 11 Cleaning and maintenance 32 11 1 Cleaning 32 11 2 Maintenance 32 12 Spare parts 33 12 1 Spare parts catalogue 33 12 2 Contact information for DEGE...

Page 5: ...ntrol Box CF Concrete foundation EK Energy Converter part of control MLD Maximum Light Detection MLD control EK PB CCB MLD sensor wind monitor snow sensor OSHA Occupational Safety and Health Administration PB Power Box part of control PPE Personal Protective Equipment SW Spanner Width wrench size UPS Uninterruptible Power Supply ...

Page 6: ...ng CCB and or snow sensor is available the module surface must be cleared manually The snow sensor shall not release from the clearance obligation of the module surface from snow DEGER recommends an Uninterruptible Power Supply UPS to ensure the function of the wind monitor 1 3 Liability disclaimer The General Terms and Conditions for Deliveries and Services GTC of DEGER are generally valid and ma...

Page 7: ...ction Instruction for action Results Results of an action are highlighted with a double arrow Result 1 6 Notes on safety The following safety notes are used in this document ______________________________________________________________________________________ DANGER Direct endangerment with high risk failure to comply will lead to fatal or severe physical injuries ________________________________...

Page 8: ...exclusively for the tracking of photovoltaic modules They are not intended for any other use e g concentrated modules use of mirrors or other purposes Any use other than for the intended purpose may cause injury or harm to bystanders the DEGERtracker other critical components and shall void the warranty in full DEGERtrackers can be used for private or commercial applications They are suitable for ...

Page 9: ...tackle Preparation of foundation concrete foundation Expert personnel Knowledge about the reinforcement of foundations Secure use of hoisting gear and lifting tackle Expert personnel Suitable expert personnel with basic technical education must be made available for the mechanical assembly and disassembly of the system Secure use of tools Secure use of hoisting gear and lifting tackle Product spec...

Page 10: ...ERATING MANUAL DEGERtracker S60H CF Page 10 2 4 Scope of delivery 2 4 1 Scope of delivery of DEGERtracker shown items for one DEGERtracker 1 2 6 15 5 18 8 22 17 13 14 11 3 4 21 10 25 29 34 35 24 9 16 36 37 39 30 35 23 7 19 20 12 ...

Page 11: ...19 6300008 4 Washer M10 0 01 Towing rope 20 6200014 8 Hexagonal nut M10 0 01 Towing rope 21 4100085 1 Drive 12 22 6100161 1 Hexagonal bolt M20x80 0 3 Drive 23 6100167 1 Hexagonal bolt M20x170 0 5 Drive 24 6200032 2 Self securing nut M20 0 08 Drive 25 8200023 1 Energy Converter S EK S 1 3 Control 26 5800029 1 Power Box S60H 1 53 Control 27 4100086 1 mounting plate EK S 0 75 Control 28 6100081 8 She...

Page 12: ...nd weight depend on the size of the delivered article Article number dimensions and weight can be found in the delivery note Up to 100 plants can be operated with one Central Control Box and one snow sensor 2 5 Performances to be rendered by the Customer 2 5 1 Material to be provided by the customer Battery pack DC 12 to 26 V Open end spanner SW 30 27 24 17 15 13 10 Torque wrench with ring insert ...

Page 13: ...t 10 A Nominal output Control mode 1 Watt with running drive 50 240 Watt Own consumption per year approx 15 kWh Drive 750 mm Spin speed 20 min Sound level Below 70 dB A Materials Stainless steel aluminum steel plastic Weight without concrete aluminum 420 kg Article no S60H CF 2 6 1 Climatic conditions according to DIN EN 50178 1998 04 Installation AMSL above mean sea level max 2000 m Permissible a...

Page 14: ...RNING Danger of injury by sharp edged parts When unloading the parts of the DEGERtracker sharp edged parts can cause serious hand injuries Wear safety gloves The DEGERtracker is delivered in a compact bundled form Appropriate hoisting gear forklift truck excavator crane can be used for unloading at the site and only be operated by trained personnel who have been specially instructed for this purpo...

Page 15: ..._______________________ 2 Mount steel construction ______________________________________________________________________________________ 3 Mount steel construction on the base ______________________________________________________________________________________ 4 Mount the drive ______________________________________________________________________________________ 5 Mount the aluminum profile an...

Page 16: ...ined for each DEGERtracker on request you must observe the instructions given in the diagrams This diagram will be sent with the order confirmation The diagram shown is only intended as a sample drawing We recommend having the foundation reinforcement approved by a qualified engineer or technician before concreting The necessary bearing capacity of the subsoil is 140 kN m The angle of internal fri...

Page 17: ...of death due to uncontrolled moving parts If heavy components swivel out and fall down this may result in serious injury or even death WARNING Risk of injury due to improperly performed assembly work Improperly performed assembly work may result in serious injury and considerable material damage Ensure sufficient space for the assembly is available before starting Parts of one system may be up to ...

Page 18: ...pporting struts The bolt connections only need to be tightened by hand 3 Ensure a distance of 1310 mm between the inner areas of the base plates Then tighten the bolts Check the distance between the central hole of the bearing bracket and the ground must be 1 55 m Tightening torque 200 Nm 4 Repeat these steps for the second pair of outer supporting struts 6 1 2 Central pipe assembly 1 Lay the two ...

Page 19: ... Nm 4 Secure the two central pipes with eight M16x70 bolts 16 washers and eight nuts Tightening torque 200 Nm 6 1 3 Assembling the centre supporting strut 1 Lift the central pipe using suitable lifting equipment Position the two centre supporting struts on the bearing bracket Ensure that the rocker arm bracket and the bracket on the supporting strut face the same direction WARNING Danger of injury...

Page 20: ... 3 Ensure a distance of 1275 mm between the inner areas of the base plates Then tighten the bolts Check the distance between the central hole of the bearing bracket and the ground must be 1 55 m Tightening torque 200 Nm 4 Push the outer supporting struts with the bearing bracket ahead to the outer hinge pins of the central pipes Fit an M20 washer behind each one 5 Insert the splint into the hinge ...

Page 21: ... you must stay at least 10m clear of any steel parts ATTENTION The distances between the lower ends of the supporting struts must not change ______________________________________________________________________________________ Dowels are optional available The following dowel is recommended Würth DBL W FAZ A4 A4 25 M16x145 Manufactures instructions have to be followed Instruction for dowels deliv...

Page 22: ...h in an M10 washer and tighten the tensioning cable with an M10 nut After tightening the clamping nut use the second nut to prevent it becoming loose The upper or the lower hole can be used depending on the angle of incidence Repeat these steps for all outer supporting struts The tensioning cables are to be tightened in a diagonal sequence Tightening torque of clamping nut 10 Nm Tightening torque ...

Page 23: ... wire to the bearing bracket Tightening torque 24 Nm 6 4 Drive assembly 1 Assemble the lower pivot mount of the drive with the M20x170 bolt two washers and a self securing nut to the connection of the centre supporting strut Tightening torque 160 Nm 2 Assemble the upper pivot mount of the drive with the M20x80 bolt two washers and a self securing nut to the rocker arm Tightening torque 160 Nm nut ...

Page 24: ...e in the opposite direction of the drive 6 6 Assembly of inverter retaining plate optional ATTENTION Care must be taken that the inverter does not protrude over the inverter retaining plate into the range of pivotal movement of the DEGERtracker 6 6 1 Option 2 outer supporting strut 1 The inverter retaining plate is assembled on the outer supporting struts Two mounting brackets are assembled here e...

Page 25: ...ocation Defects caused by failing to comply with the module configuration layout are not covered under warranty ATTENTION Do not assemble any aluminum profiles in the middle area of the central pipe A distance of a least 220 mm 110 mm to the left and 110 mm to the right of the centre must be free from aluminum profiles Failure to comply may cause damage to DEGERtracker or modules The aluminum prof...

Page 26: ...nishing or interrupting the assembly work the module surface must be moved to and secured in horizontal SAFE position For the fastening of solar modules DEGER supplies the aluminum profiles and standard fastening materials Specific fastening materials which may possibly be prescribed by the module manufacturer and the necessary information are not part of the scope of delivery from DEGER The permi...

Page 27: ...mend maintaining a 6 mm gap between the individual modules 6 8 1 Clamping between the modules Tightening torque 10 Nm Optional WEEB DPR to earth the module Please contact DEGER for further information ATTENTION After assembling the notch in the front of the hammer head bolt must be perpendicular to the groove in the aluminum profile Clamp plate M6 Hammerhead bolt 1 2 Assembly 1 Hammer head bolt wi...

Page 28: ...embly 2 Install the MLD sensor centrally on the north side of the solar module surface In countries of the southern hemisphere the MLD sensor must be installed on the south side of the solar module surface Tighten together the mounting bracket of the MLD sensor and the aluminum profile with the M10 square head bolt washer and nut Align MLD sensors with a 90 angle to the module edge as shown in the...

Page 29: ...n be found in the assembly manual MLD Control EK S with CCB S ATTENTION When using for the first time or if the power supply is interrupted the drive automatically moves into the retracted end position Once the retracted end position has been reached the system is in automatic mode EK6 S with MLD sensor CCB S with joystick Wind monitor standard and advanced Optional Snow Sensor Pin 1 2 3 4 Pin 16 ...

Page 30: ... the inspection for free movement In order to make sure that the mechanics of the DEGERtracker are freely moveable and that all cables are long enough and the limit switches turn off the motors the tracker must move through the complete distance of the elevation and azimuth drives ATTENTION If several DEGERtrackers are connected to one CCB the inspection for free movement must be performed for eac...

Page 31: ...t of individual parts within the defect period does not give rise to an extension to the validity period neither for the liability for defects in the system nor for the replaced spare part The contract partner of DEGERenergie GmbH Co KG must grant the latter a reasonable period for the supplementary performance DEGERtracker that are standardized with a wind guard are only allowed to be operated in...

Page 32: ... Ensure correct assembly if components had been disassembled Reassemble all fastening elements and comply with the specified tightening torques Have maintenance work only performed by persons who have the qualifications specified in the individual chapters Strictly comply with the safety notes in the individual chapters Wear hard hat safety gloves safety goggles and safety shoes DEGERtrackers S60H...

Page 33: ... Co KG Industriestr 70 D 72160 Horb am Neckar Germany Tel 49 0 7451 53914 0 Fax 49 0 7451 53914 10 E mail service DEGERenergie com 12 3 Addresses of service stations Greece technical greece DEGERenergie com T 30 210 876 4811 Portugal service pt DEGERiberica com T 351 934 845 929 Spain service DEGERiberica com T 34 93 480 84 66 Canada service ca DEGERenergie com T 1 519 925 5427 USA service us DEGE...

Page 34: ... caused by electric shock when contacting live components Before starting work switch off the electric power supply and secure it against accidental switching on If it is absolutely essential to conduct a test with a live power supply then injury to persons or property must be prevented by taking the appropriate steps to rule out such an event occurring ...

Page 35: ...S Control using joystick Moves into horizontal position Control using wind monitor Moves into horizontal position Measured values on energy converter Voltage input Terminal L N V LED MOTOR POWER OK Green LED LED off LED SENSOR POWER OK Green LED LED off LED MOTOR Terminal 1 2 Green LED Red LED LED SENS OUT Terminal 11 12 Green LED Red LED Signal at SAVE POS Terminal 20 21 or V Signal at clamp EXTE...

Page 36: ...industrial environments EN 61000 6 3 2007 Electromagnetic compatibility EMC part 6 3 generic standards emission standard for residential commercial and light industrial environments EN 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 generic standards emission standard for industrial environments EN 55011 2009 Electromagnetic compatibility EMC testing standards testing standard interferen...

Page 37: ...23 09 2015 ASSEMBLY AND OPERATING MANUAL DEGERtracker S60H CF Page 37 13 2 Certificate ...

Page 38: ...rmed disassembly work may result in serious injury and considerable material damage Ensure sufficient space for the assembly is available before starting Ensure proper disassembly Only allow disassembly work to be performed by people who have been properly trained and the qualifications as stipulated in the individual sections on assembly Take care of sharp edged parts Wear protective helmet shoes...

Page 39: ...d injuries Wear safety gloves After disassembly the parts may be recycled or must be disposed of according to national and local regulations The parts must only be disposed of by instructed professionals For transportation by truck must strictly comply with the loading and transport regulations specified in national and local regulations Corresponding information is contained in the transport regu...

Page 40: ...ormation DEGERenergie GmbH Co KG Industriestr 70 D 72160 Horb am Neckar Germany Tel 49 0 7451 53914 0 Fax 49 0 7451 53914 10 www DEGER biz info DEGERenergie com CEO Hünkar Korkmaz Registered Head Office Horb a N Registrar of Companies Stuttgart county court HRA 730079 Vat No DE 295812054 ...