background image

Storage / Refresh 

continued

7.   All requested information on “Refresh Record Form” in 

Appendix A should be completed for each refresh charge.

8.   Cells shall not be stored beyond 12 months. Storing beyond 12 

months will affect warranty.

9.   If the storage / refresh requirements cannot be met, contact 

East Penn Reserve Power Product Support Department for  

alternate instructions.

INSTALLATION

General

Caution should be taken when installing batteries to ensure no 

damage occurs. The battery string cabinet, tray, rack, etc. shall 

be inspected for sharp edges that could cause damage to the 

battery casing. Batteries shall not be dropped, slid, or placed on 

rough or uneven surfaces such as tray lips or grated flooring. 

Mishandling of batteries could result in equipment damage or 

human injury. East Penn will not be liable for damage or injury as 

a result of mishandling or misuse of the product.

Grounding

When grounding the battery string, proper techniques should be 

applied per electrical standards, such as NEC and/or local codes 

as well as User Manual of specific application.

Note: 

Battery system grounding and/or individual module 

grounding, if required, is the installer’s responsibility.

Racks

Assemble racks in accordance with intended arrangement, align 

with a level and bolt to floor. Consult applicable rack assembly 

instructions for specifics.

Electric Code for Maintenance Access

Refer to ANSI/NFPA-70 National Electric Code for access and 

working space requirements around the battery. A minimum of 36" 

aisle space is required in front of the battery system for service 

and inspection.

Hardware Torque/Retorque Requirements

ELECTRICAL CONNECTION

Connector / Cable Assembly

1.  The contact surfaces of each individual post on every cell has 

been cleaned and coated with a thin film of NO-OX-ID “A” 

grease at the factory. Ensure the contact surfaces are free of 

dust or dirt prior to assembly. Re-application of NO-OX-ID “A” 

grease may be required if post cleaning is required.

2.  Connectors/cable lugs supplied with cells. It is recommended 

all connectors/cables be coated with a thin film of NO-OX-ID “A” 

grease.

3.  Install the cables loosely to allow for final alignment. Spacing 

between cells should be a minimum of 0.50” (12.7mm) for even 

airflow around cells.

4

Bolt Size

Torque / Re-torque

1/4-20

125 in lb

14.1 Nm

SYSTEM INSTALLATION

Cell Installation

Assemble system per the following details. 

CAUTION: Never lift more than one cell at a time.

1.  Ensure sufficient space has been allowed for proper and safe 

battery installation and maintenance.

2.  If cells are to be installed on a rack or cabinet, follow rack/ 

cabinet manufactures instructions for correct installation.

3.  Batteries may be installed with posts in a vertical or horizontal 

position. When installing in horizontal or vertical position, ensure 

battery post are provided with ample clearance from metal parts 

of rack/cabinet.

4.  For multipost batteries (17 to 33 plate) a connector is to be in-

stalled at the battery system positive and negative end of each 

multiple cell configuration. This connector is used to electrically 

tie all same polarity posts together.

Summary of Contents for Unigy II AVR45 Series

Page 1: ...ls and related accessories contain lead and lead compounds and other chemicals known to the state of California to cause cancer and birth defects or other reproduc tive harm Wash hands after handling AVR45 SERIES RAILWAY APPLICATION INSTALLATION AND OPERATION MANUAL ...

Page 2: ...ture Compensation 5 Cell Voltage 5 Equalize 5 Battery Operation 5 Rectifier Ripple Voltage 6 Record Keeping 6 Acceptance Testing 6 Maintenance Annual Inspection 6 Battery Cleaning 6 Capacity Testing 6 APPENDIX A Refresh Record Form 7 APPENDIX B AVR45 System Acid Volumes Weights 8 APPENDIX C Voltage Compensation Charts 9 AVR45 Charge Current Limits 9 APPENDIX D System Layout Drawings 10 APPENDIX E ...

Page 3: ...tem in accordance with applicable codes Procedures continued 10 The IEEE Standards contain additional information Other standards may be relevant to your specific application IEEE 1184 Guide for Batteries for UPS Systems IEEE1187 Recommended Practice for Installation Design of VRLA Batteries IEEE 1188 Recommended Practice for Maintenance Testing of VRLA Batteries IEEE 1189 Selection of VRLA Batter...

Page 4: ...equirements around the battery A minimum of 36 aisle space is required in front of the battery system for service and inspection Hardware Torque Retorque Requirements ELECTRICAL CONNECTION Connector Cable Assembly 1 The contact surfaces of each individual post on every cell has been cleaned and coated with a thin film of NO OX ID A grease at the factory Ensure the contact surfaces are free of dust...

Page 5: ...ty and operating life Temperatures greater than 77 F 25 C will reduce the operating life of the battery For every 13 F 7 C increase in operating temperature above 77 F 25 C the warranty period will be proportionally reduced by 50 as shown below 5 6 Reference Appendix D for layout drawings detailing cable and connector quantity and placement 7 Upon completion of installing all connectors cables har...

Page 6: ...rge the desired acceptance test can be performed NOTE There shall be no discharges of any duration between the start of the equalization and the completion of the float period If a discharge does occur the charging regime detailed above shall be repeated 6 Upon completion of the acceptance test the battery system should be placed on float charge at 2 25 volts per cell to restore the battery to its...

Page 7: ...nt Cell Temperature Cell 1 Cell 2 Cell 3 Cell 4 Cell 5 Cell 6 Cell 7 Cell 8 Cell 9 Cell 10 Cell 11 Cell 12 Cell 13 Cell 14 Cell 15 Cell 16 Cell 17 Cell 18 Cell 19 Cell 20 Cell 21 Cell 22 Cell 23 Cell 24 ALL FIELDS TO THE RIGHT OF THE CELL NUMBER ABOVE MUST BE COMPLETED EPM ORDER NUMBER WILL APPEAR ON THE SHIPPING LABEL ON THE CARTON COVERING EACH PALLET OF CELLS TO ENSURE CONTINUATION OF WARRANTY ...

Page 8: ...4 10 43 4 73 4 17 1 89 AVR45 15 53 24 1 11 4 20 12 04 5 46 4 81 2 18 AVR45 17 60 27 1 26 4 76 13 65 6 19 5 46 2 47 AVR45 19 67 30 1 41 5 32 15 26 6 92 6 10 2 77 AVR45 21 74 34 1 55 5 89 16 87 7 65 6 74 3 06 AVR45 23 81 37 1 70 6 45 18 47 8 38 7 39 3 35 AVR45 25 88 40 1 85 7 01 20 08 9 11 8 03 3 64 AVR45 27 95 43 2 00 7 57 21 69 9 84 8 67 3 93 AVR45 29 102 46 2 15 8 13 23 30 10 57 9 31 4 22 AVR45 3...

Page 9: ... 262 2 412 66 2 18 2 264 2 414 64 4 17 2 266 2 416 62 6 16 2 268 2 418 60 8 15 2 270 2 420 59 0 14 2 272 2 422 57 2 13 2 274 2 424 55 4 12 2 276 2 426 53 6 11 2 278 2 428 51 8 10 2 280 2 430 50 Cell Type Max Charge Current A Min Charge Current A AVR45 5 16 1 4 8 AVR45 7 24 1 7 2 AVR45 9 32 2 9 6 AVR45 11 40 2 12 1 AVR45 13 48 2 14 5 AVR45 15 56 3 16 9 AVR45 17 64 3 19 3 AVR45 19 72 4 21 7 AVR45 21...

Page 10: ...10 APPENDIX D System Layout Drawings Drawing are representation of a 12V 6 cell system 5 15 Plate Assembly 17 27 Plate Assembly 29 33 Plate Assembly ...

Page 11: ...APPENDIX E 11 ...

Page 12: ...1 www dekabatteries com E P M Form No 2400 02 22 2022 by EPM Printed in U S A All data subject to change without notice No part of this document may be copied or reproduced electronically or mechanically without written permission from the company e mail reservepowersales dekabatteries com ...

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