Delta 36-649, Instruction Manual

Page 1: ...8 36 679 PART NO 912857 8 23 04 Copyright 2004 Delta Machinery To learn more about DELTA MACHINERY visit our website at www deltamachinery com For Parts Service Warranty or other Assistance please cal...

Page 2: ...www deltamachinery com Postal Mail Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson TN 38305 Information regarding the safe and proper operation of this tool is available from...

Page 3: ...EMS The symbols below are used to help you recognize this information SAFETY GUIDELINES DEFINITIONS SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contai...

Page 4: ...a machine or an attachment to do a job for which it was not designed Damage to the machine and or injury may result 13 USE RECOMMENDED ACCESSORIES The use of accessories and attachments not recommend...

Page 5: ...ece between the fence and a moulding cutterhead 10 CUTTING THE WORKPIECE WITHOUT THE USE OF A FENCE OR MITER GAUGE IS KNOWN AS FREEHAND CUTTING NEVER perform free hand operations Use either the fence...

Page 6: ...unded outlet box Whenever the adapter is used it must be held in place with a metal screw NOTE In Canada the use of a temporary adapter is not permitted by the Canadian Electric Code 1 All grounded co...

Page 7: ...f Rating Volts of Cord in Feet Extension Cord 0 6 240 up to 50 18 AWG 0 6 240 50 100 16 AWG 0 6 240 100 200 16 AWG 0 6 240 200 300 14 AWG 6 10 240 up to 50 18 AWG 6 10 240 50 100 16 AWG 6 10 240 100 2...

Page 8: ...dwheel 2 7 Miter Gage Handle 8 Motor Plate 9 Motor Pulley 10 Miter Gage Body 11 Miter Gage Guide Bar 12 Splitter Bracket 13 Blade Guard and Splitter Assembly 14 Saw Blade 15 7 8 Open End Wrench 16 7 8...

Page 9: ...L 36 649 2 SHEET METAL EXTENSION WINGS MODEL 36 678 1 CAST IRON EXTENSION WING MODEL 36 679 2 CAST IRON EXTENSION WINGS STAND PARTS 1 Leg 4 2 Bracket 24 Long 2 3 Bracket 21 Long 2 4 Top Bracket 1 5 Pl...

Page 10: ...Hex Nut 1 23 1 4 20 Wing Nut 1 24 Spacer 1 25 Pin 2 26 Spring 1 27 Motor Pulley Key 1 1 2 3 4 5 6 8 9 10 11 12 14 16 17 18 20 22 23 24 25 26 7 13 19 27 15 21 UNPACKING AND CLEANING Carefully unpack th...

Page 11: ...HE MACHINE WE SUGGEST THAT THE STAND BE MOUNTED TO THE SAW AS FOLLOWS 1 Place the saw upside down on a sturdy work bench or floor as shown in Fig 8 TO PROTECT THE TABLE TOP PLACE SOMETHING BETWEEN THE...

Page 12: ...rmly tighten all stand mounting hardware Fig 10 BLADE TILTING AND RAISING HANDWHEEL 2 Assemble the blade raising handwheel A Fig 12 to the front of the saw in the same manner 1 Place blade tilting han...

Page 13: ...5 to the saw cabinet by turning screws E Fig 14 clockwise NOTE Cords will be adjusted later Place switch on top of the saw table at this time Fig 13 C B A Fig 14 B A D E C Fig 15 A B D NOTE THE MOTOR...

Page 14: ...ighten the hex nuts at this time Fig 16 A B C D E F MOTOR AND MOTOR MOUNTING PLATE TO SAW 1 DISCONNECT MACHINE FROM POWER SOURCE 2 Insert a pin X Fig 17 into the holes in each side of bracket B NOTE I...

Page 15: ...B is centered and through the hole in the belt and pulley guard bracket G as shown in Fig 24 Tighten the four hex nuts that fasten the motor to the motor mounting plate 7 Using a straight edge align t...

Page 16: ...THE LEFT UNTIL YOU ARE CERTAIN THE TOP J OF THE MOTOR IS BELOW THE TOP OF THE TABLE SURFACE THEN RE ALIGN THE MOTOR PULLEY TO THE ARBOR PULLEY 11 Align the hole in the outer cover D Fig 26 with the 1...

Page 17: ...the rear trunnion Repeat this process for the remaining hole Do not completely tighten the two screws B at this time 3 Raise saw arbor to its highest position Fig 29 B A Fig 30 C 4 Remove screw and la...

Page 18: ...nd through the hole in the rear splitter mounting bracket place a 5 16 flat washer on the carriage head screw and fasten with a 5 16 18 hex nut and tighten securely IMPORTANT The splitter G Fig 34 has...

Page 19: ...nsert the screw through the hole in the extension wing and thread the screw into the tapped hole in the side of the saw table Repeat this process for the two remaining holes in the extension wing and...

Page 20: ...16 diameter shackle D IN THE EVENT OF A POWER OUTAGE ALWAYS LOCK SWITCH IN OFF POSITION UNTIL THE MAIN POWER IS RESTORED OPERATIONAL CONTROLS AND ADJUSTMENTS OVERLOAD PROTECTION The motor recommended...

Page 21: ...ade is not at 45 degrees to the table loosen set screw F Fig 45 and turn blade tilting handwheel until you are certain the blade is 45 degrees to the table Turn set screw F clockwise until it bottoms...

Page 22: ...t To rotate the miter gage body past these points lift the stop link D Fig 48 up and out of the way The miter gage is equipped with a special washer E Fig 49 and flat head screw F which are to be asse...

Page 23: ...nd assemble outside blade flange and arbor nut With wrench B Fig 52 on the flats of the arbor to keep it from turning tighten arbor nut by turning wrench A counterclockwise 6 Replace table insert Fig...

Page 24: ...ed piece not the free piece that is cut off The feed in cross cutting continues until the work is cut in two and the miter gage and work are pulled back to the starting point Before pulling the work b...

Page 25: ...either stay on the table tilt up slightly and be caught by the end of the rear guard or slide off the table to the floor Alternately the feed can continue to the end of the table after which the work...

Page 26: ...HE GUARD CANNOT BE USED NOTE THE OUTSIDE ARBOR FLANGE CAN NOT BE USED WITH THE MOULDING CUTTERHEAD TIGHTEN THE ARBOR NUT AGAINST THE CUTTERHEAD BODY DO NOT LOSE THE OUTSIDE ARBOR FLANGE IT WILL BE NEE...

Page 27: ...THE ARBOR NUT AGAINST THE DADO HEAD SET BODY DO NOT LOSE THE OUTSIDE ARBOR FLANGE IT WILL BE NEEDED WHEN REATTACHING A BLADE TO THE ARBOR THE ACCESSORY DADO HEAD SET TABLE INSERT E FIG 64 MUST BE USED...

Page 28: ...and table as shown in Fig 68 and help prevent kickbacks Clamp the featherboards to the fence and table so that the leading edge of the featherboards will support the workpiece until the cut is complet...

Page 29: ...When ripping work less than 4 inches wide a push stick should be used to complete the feed and could easily be made from scrap material by following the pattern shown in Fig 69 Fig 69 PUSH STICK MAKE...

Page 30: ...ized by anyone other than an authorized Delta service facility or representative Under no circumstances will Delta be liable for incidental or consequential damages resulting from defective products T...

Page 31: ...SCRIPTION 34 254 6 Dado table insert 34 264 7 and 8 Dado table insert 34 453 Moulding cutterhead table insert 36 648 30 Capacity Fence and Rail System For Delta Model 36 649 Only 36 727 30 capacity T...

Page 32: ...r Cable Delta m s cercano ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390...