DeLuxe Stitcher M27 Series, Operation And Maintenance Manual

Page 1: ...If you have any questions contact your local DeLuxe Stitcher Graphic Arts Representative or Distributor Model M27 Stitcher OPERATION AND MAINTENANCE MANUAL M27 AST Stitcher 115V and 60HZ M27 BST Stitc...

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Page 4: ...ll guards in place The stitcher will not operate without the front guard closed properly Do not modify the guards in any way Always disconnect the power supply before removing any guards for servicing...

Page 5: ...ed Wire Sizes 11 Adjustments and Settings 13 Adjusting the Clincher Points 13 Troubleshooting 15 Maintenance 16 Lubrication 16 Ordering and Replacing Spare Parts 17 Mounting Removing the Head 18 Clutc...

Page 6: ...ble work guide and adjustable work stops are easily attached to the work table and provide for accurate registering of flat work for uniformly spacing the staples In addition a work table extension is...

Page 7: ...m Without Tables 16 50 8 cm Depth 29 73 7 cm Stitching Capacity Two Sheets to 3 4 20 mm with G20 Heads at 20 paper stock 75 grams meter2 Two Sheets to 9 16 14 mm with 18D Heads at 20 paper stock 75 gr...

Page 8: ...Spool Washer 2245 3 8 Washer PW38 and Hex Nut HN3816 Wire Guide Spring 18150A for each Stitcher Head shipped Driver Release Pin 5160 for each 18D Head shipped Wire Guide Spring Plate Assembly G20278A...

Page 9: ...89 to the Stitcher with four 4 Screws 5 16 18x3 4 P3318 Locate the Spool Stud 7693 and remove the Hex Nut HN3816 Washer PW38 and Lock Washer LW38 from the one end Insert the threaded end of the Spool...

Page 10: ...payoff will result in poor stitch ing Slip the Plastic Washer M11009 over the Spool Stud and replace the Tension Spring and Set Collar Apply slight pressure on the Set Collar pre loading the Tension S...

Page 11: ...a screw driver as a lever between the stitcher s frame and the Mounting Plate to move the Plate down slightly Pressing on the Pulley 850732 may knock it out of position Tighten the four 4 Hex Nuts ag...

Page 12: ...WARNING Figure 4 Adjusting for Work Thickness G30128 HAND WHEEL G30158 G30099 G30119 THICKNESS GAUGE G30103 2 Unlock the Hand Wheel G30128 by turning the Adjuster Crank Lock G30158 on theAdjuster Cra...

Page 13: ...57B When running flat wire use theClincher Points with part number 7024B When stitching stock over 20 it is recommended that a high tensile wire be used which is available in 21x25 20x24 and 19x21 1 2...

Page 14: ...Sheets to 1 4 22 Round 2 Sheets to 5 16 21x25 Flat 2 Sheets to 3 8 20x25 Flat 2 Sheets to 3 8 20x24 Flat 2 Sheets to 1 2 19x21 1 2 Flat 3 8 to 3 4 Figure 5 Limited Stitching Capacities Wire Gauge Typ...

Page 15: ...e Set Screw UA1428 1 and rotate the Clincher Slide Adjustment Screw 18186 which raises or lowers the Clincher Slide 18182 and adjust the Clincher Points as needed Rotating the Screw clockwise lowers t...

Page 16: ...e of two ways For large adjustment loosen the two 2 Screws G30159 securing the Clincher Rail G30132 to the M27 Frame Using the same half formed stitch for centering the Clincher Points line the legs o...

Page 17: ...cycle at all solution 1 Make sure the Safety Interlock Switch 850308 on the Plastic Guard G30135 is in complete contact with the Switch on the Left Guard Mount G30133 problem Stitch quality is poor s...

Page 18: ...is required at each lubrication point Care must be taken that those parts of the machine that contact work remain free from oil Refer to the Stitcher Head Operator s Manuals for more information on t...

Page 19: ...of the M27 Stitcher Machine To do this locate the DeLuxe Stitcher part number in one of the following diagrams and contact your Graphic Arts Representative to order the replacement by part number des...

Page 20: ...r Slide with the Bender Rail Assembly and tighten the Eccentric or Handle at the bottom of the Head a little more Next line the Driving Rail up with the Drive Rail Assembly and the Adjuster Block with...

Page 21: ...itcher WARNING Actuator Problem Cause and Remedy No power to the Coil Check all wiring and switching in the Clutch actuating system Lack of continuity in the Replace the Coil 850998 230 VAC Coil Windi...

Page 22: ...m an overload caused by a jam Replace the Spring and check the Hubs 851321 or 850892 for damage 2 The Control Collar 850888 may not snap forward because of foreign matter restricting movement Clean un...

Page 23: ...0890 Remove the Control Collar from the Output Shaft and the Spring Assembly by extracting toward the Brake Spring end 21 Disassembly Figure 12 Replace the Clutch 850888 Brake 850889 and Anti Back 850...

Page 24: ...d to the machine the Clutch Plate should be free to float on bearing the Anchor Strap is only there to prevent rotation of the plate 22 SPLIT CAM DESIGN CONTROL COLLAR Retaining Ring Drive Sleeve Stop...

Page 25: ...is in the desired stopping position the proceed as follows Work the Retaining Ring out of its groove and slide it forward on the Drive Sleeve Slide the cam of the Control Collar Assembly 850888 off o...

Page 26: ...24 Wiring Diagram Complete Wiring with Detail...

Page 27: ...25 Wiring Diagram AST 115V Models BST 230V Models...

Page 28: ...PW14 6 4 P7507 4 G30002 G30097 2 UA4810 5 4 G30117 851005 2 AST 850314 BST 851005 BST 850316 BST ONLY UA3806 2 2 85982 AST 850315 BST PW38 8 P2582 3 850303B G30176 2 85128 3 G30183 2 850315 850314 26...

Page 29: ...4 FC9632 FC9656 KN1420 HN1213 2 HN51618 PW14 2 G30118 7676 P7863 7681 7678B SW14 1 3 PG10255 3 UA3806 9 3 PW10 3 3 7675 UA5112 1 850677 110VAC 60HZ or 850678 220VAC 50HZ G30163 BST ONLY KN1032 UA3808...

Page 30: ...41B CB837E 2 G30177 2 G30178 UA4812 1 3 G30040B 406 PW14 36 PW14 PW12 3 3 G30020A G30168A ASSY G30021 G30151 G30013A G30011A 2 PW516 G30025 2 G30049 2 G30013A P7507 4 LW14 4 PW14 4 G30007B FC9633 G300...

Page 31: ...3 G30102B G30100B G30103 2 UA4816 1 2 G30119 PW12 4 2 G30061 63 2 17161A G30175 17111 UA51618 1 4 HN51618 3 4 UA4810 5 3 G30415 A1185 OPTIONAL 63 2 A1178 425 3 17149 G30164A 3 38 2 38 HN1420 13 P6698...

Page 32: ...280 UA3410 4 2 SW516 2 G30135 PW14 2 PW14 2 HN51618 HN1420 13 2 G30124 KN1032 2 WIRE SPOOL PG10271 7693 UA5210 1 2 17282 2 P3318 4 LW38 HN3816 G30078 G30134 G30107 17289 G30106 P7507 2 G30133 UA3808 1...

Page 33: ...61 4 G30109A 2 G30079 2 HN3816 2 2 LW14 4 UA4116 4 4 UB2908 1 4 G30075A 2 G30015B 2 G30104BA G30085 2 P2811 6 PW516 2 SU 3309006 2 G30147B PW14 2 4 LW14 4 UA4108 1 4 G30080 4 UA4816 1 4 PW12 4 4 G3006...

Page 34: ...32 The M27 Stitcher Machine...

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Page 36: ...1 850661 CB 7 Clutch 230V 1 850677 Electric Clutch 115V 1 850678 Electric Clutch 230V 1 850730C V Belt 1 2x60 1 850731 Pulley AK15 5 8 1 850732 Pulley AK17 5 8 1 851005 Strain Relief 2 85128 Connector...

Page 37: ...1 HN1420 13 Nut 1 4 20 Nylon 3 HN3816 Hex Nut 3 8 16 5 HN3816 2 Hex Jam Nut 3 8 16 2 HN51618 Hex Nut 2 HN51618 3 Hex Jam Nut 5 16 18 4 KN1032 Kep Nut 10 32 4 KN1420 Kep Nut 1 4 1 LW14 Lock Washer 1 4...

Page 38: ...n product safety directives Machinery Safety Directive 89 392 EEC and amendments 91 368 EEC 93 44 EEC 93 68 EEC Electromagnetic Compatibility Directive 89 336 EEC and amendments 91 C162 08 92 31 EEC 9...

Page 39: ...PLACE STAMP HERE D e L uxe S titcher COMPANY INC 6635 West Irving Park Road Chicago Illinois 60634 2410 U S A Attn Customer Service...

Page 40: ...e Other Bindery Products Used Would you like information sent to you about new products that would benefit your company Yes No P R O D U C T D E A L E R Please take a moment to fill out the attached c...

Page 41: ...is limited to the duration of this warranty DeLuxe Stitcher shall not be liable for any incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts o...

Page 42: ...NOTES 40...

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Page 44: ...DBSM27 0415...