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13) 

Insert the handwheel on stem nut and lock with the help of handwheel lock nut. 

refer figure 2 . 

14)

 Operate the valve for open and close properly .

15)

 Tighten the nut body to bonnet fully.

Note :- 
1)

 Tighten the body stud properly to avoid any joint leak from body to bonnet refer cause no 8

2)

 Gland packing are provided to avoid to leakage trough the stem . When leakage is detected 

in from the gland area while the valve is being in services, the gland should immediately 
retightened tighten the gland slowly and gradually until the leakage stops. While rotating the 
valve handwheel do not over tighten the packing . Even through valve are provided with back 
seating feature, its not recommended to change the packing with line pressure. 

3)

 Use two spanners to tighten the joint in sequence as shown .

10.0 Flow Direction

Verify that the direction of the flow in the line corresponds to the arrow indicated on the valve 
body . However standard valves are bidirectional.

11.0 DO’s and DONT’S
Do’s  

A) Pipe Work

 

 

 

      Parallel

B) Use the valve within pressure & temperature limits.

DON'T’S
A) Pipe Work

B) Do not use the valve for the higher pressure & temperature than maximum 
limits  

12.0Recommended Spares 

Each body -bonnet assembly is assigned with serial number, which can be found on the valve 
flange OD . Ordering spares please do not miss to the valve sr. no. Prefix V-12345.........
It is recommended to stock the following part as spor are fcommission and routine service.   

6

Part Name

Sr. No.

Recommended Quantity

Seat

Body Gasket

Hinge Pin

Seat Ring

One for Every ten Identical

One for Every ten Identical

One for Every ten Identical

Two for Every ten Identical

1

2

3

4

Summary of Contents for GTV - 01 Series

Page 1: ...Manaul 9Sep 2015 Instruction Manaul Wedge Gate Valve Wedge Gate Valve Series GTV 01 Series GTV 01 Aiming At Perfection More Info www dembla com Installation Operation Maintenance Installation Operation Maintenance ...

Page 2: ... Foreword 2 0 Storage Preservation 4 0 Health Safety 6 0 Lifting Details 7 0 Operation Inspection maintenance 8 0 Disassembly 9 0 Reassembly 10 0 Flow Direction 11 0 Do s and Dont s 12 0 Recommended Spares 13 0 Part Illustrated 7 1 Operation 7 2 Periodic Inspection and Maintenance 7 3 Lubrication 2 3 0 Valve Marking 4 5 0 Unpacking 1 ...

Page 3: ...amage If hoisting the Valve use a nylon sling to protect the surface Also take care to prevent people from being injuredincasethehoistorriggingslips unexpectedly ForValveWeightreferValvePackingSlip 3 0ValveMarking 1 ValvenameplateattachedonValveby rivetingcarryingallValveIdentificationInformation 2 Markings likeValveSize Rating Materialetc areascaston valveBodies 3 ValveSerialno punchedonValveBody...

Page 4: ...rthquakeloading traffic wind 12 No Modification Conversions areallowedwithoutwrittenauthorizationfromDemblaValvesLtd 5 0Unpacking ForCarton KeepCartoninposition Carton up side should notbe down CutplasticstripproperlywhichistiedaroundCarton removeit Whiteincolor Cutcellotapeproperlywhichisstuckon Cartonopening OpenCartonproperly Removefoamproperlyalongwithpolythenewrapping Liftthevalveproperly kee...

Page 5: ...6 0LiftingDetails Valveshould beliftedbyusing chain orbearercablesthatareloopedaround thevalvebody asshown infigure1 Takecarevalveshould notdamagewhilehanding 4 FIG 1 ...

Page 6: ...cking eyebolts 7 Removetheglandflangefromthestem Glandflangeassemblyforhandwheel 8 Removetheglandbush 9 loosenandremovenuts Body tobonnet 10 Liftbonnetalongwith stem wedge 11 Removethestemfrombonnetalongwiththewedge 12 Removethegasketfrombody Note 1 Always usenewgasketforassembly 2 Keepallpartscleananddryplace 3 Replacedamagepartsforassembly 4 Make sure wedge lapped surface should not be damage wh...

Page 7: ...ressure 3 Use twospanners totightenthejointinsequenceasshown 10 0FlowDirection Verify that the direction of the flow in the line corresponds to the arrow indicated on the valve body Howeverstandardvalvesarebidirectional 11 0DO s and DONT S Do s A PipeWork Parallel B Use thevalvewithin pressure temperaturelimits DON T S A PipeWork B Do not use the valve for the higher pressure temperature than maxi...

Page 8: ...ription 1 8 15 ValveBody 2 9 16 Bonnet 3 10 17 Seat Ring 4 11 Wedge 5 12 Stem 6 13 14 Back seat Bush 7 Gland Bush Gland Flange Handwheel Stem nut Handwheel locknut Gland Packing Eye Bolt Lock nut Gasket Body To Bonnet Nut Body To Bonnet Stud Body To Bonnet 7 FIG 2 ...

Page 9: ...reserve the right to modify or improve the designs or specifications of such products at any time without notice Dembla does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Dembla product remains solely with the purchaser and end user Dembla Sales Office Works M S Dembla Valves Ltd C 30 Jai Matadi Compound K...

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