Demco 9CCRTB14, Operator'S Manual

Page 1: ...7 10 18 side dump 11 14 2022 8C010271 Rev C TRUCK BOX KIT 9CCRTB14 Truck Box Kit 14 9CCRTB15 Truck Box Kit 15 9CCRTB16 Truck Box Kit 16 9CCRTB17 Truck Box Kit 17 9CCRTB20 Truck Box Kit 20 9CCRTB24 Tr...

Page 2: ...ll Models 19 Hydraulic System 20 Hydraulic Cylinders and Bottom Cylinder Pins All Models 21 Pivot Latch Parts All Models 22 Tub Parts All Models 24 Frame Parts All Models 26 Hydraulic Parts All Models...

Page 3: ...nd safety so this is not advised If a replacement part is necessary Demco should supply it please contact your nearest dealer or Demco DEMCO STATEMENT OF PRODUCT SAFETY As a producer of agricultural a...

Page 4: ...cient and trouble free operations Proper maintenance adjustments and use will result in many years of service Keep this manual handy for frequent reference and to pass on to new operators or owners If...

Page 5: ...ng and service call charges 2 Depreciation or damage caused by normal wear accidents improper protection or improper use See complete Warranty for details Record your truck box model and serial number...

Page 6: ...k off each item as it is found satisfactory or after proper adjustment is made DELIVERY Review the operator s manual with the customer Explain the following 1 Safe operation and service 2 Correct trai...

Page 7: ...you in the operation of your new truck box and contains information pertaining to safety operations and all of its parts Our personnel in sales and service arealwaysavailabletoassistyouwhenquestionsar...

Page 8: ...fect machine life PROTECT CHILDREN AND BYSTANDERS Before you back LOOK CAREFULLY behind for children Clear area of children pets and bystanders HIGHWAY AND TRANSPORT OPERATIONS Adopt safe driving prac...

Page 9: ...ng serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Prote...

Page 10: ...ury It may also be used to alert against unsafe practices EQUIPMENTSAFETYGUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approac...

Page 11: ...arent that the frame and tub must be one solid unit to carry the load safely and quickly without danger of accident or further damage to the trailer This also prevents subsequent major repair cost and...

Page 12: ...r reflectors make sure you install a new decal with each new part NOTE New decals and reflectors are available from your dealer 1AQAP2914 1AQAP4361 1AQAP3670 1AQAP3669 1AQAP3669 1 DANGER Load Dumping...

Page 13: ...Tub Latches 1AQAT000000 4 White Conspicuity Tape 2 Wide HOW TO APPLY SAFETY DECALS 1 Be sure that the installation area is clean and dry 2 Be sure temperature is above 50 F 10 C 3 Decide on exact pos...

Page 14: ...ore dumping the tub determine which direction the tub is going to dump when raised All steps are performed on the driver s side only NOTE The following steps must be per formed on both the front and t...

Page 15: ...bystanders before charging system Filling and dumping side dump Dumping Stand clear of load during dumping operation Operator must remain at controls during dumping Tub should dump in approx 20 secon...

Page 16: ...ront lift cylinder zerks can be found near the curb side front pivot The rear lift cylinder zerks can be found near the road side rear pivot Front lift cylinder zerks shown Inspect lights daily if equ...

Page 17: ...Pre Trip and Daily Inspection Checklists 2 Grease the top and bottom cylinder pins on the front and rear cylinders Perform the following checks every thirty 30 days on the hydraulic system 1 Check hyd...

Page 18: ...t is properly supported and protected with all connections tight Be certain that the cable is supported so that it cannot be pinched Keep the 7 way plug on the light cable and the 7 way connector on t...

Page 19: ...19 Electrical Harness All Models 3 1AEX0088911 1AEX0088300 ROAD SIDE FROM THE REAR CURB SIDE FROM THE REAR 2 1 1AEAP3641 6 1AEX8983927 4 1AEX3270084 4 1AEX3270084 3 1 1 5 4 4 2 6...

Page 20: ...or performing other work on the hydraulic systems WARNING Truck Tractor Hydraulic Systems Efficient safe operation of side dump trailers require that the tractor hydraulic system provide a clean high...

Page 21: ...NUT 5 2 1AYDP6347 CYLINDER HYDRAULIC 5 X 36 WITH DROP TUBE 5 2 1AYDP6349 CYLINDER HYDRAULIC 6 X 36 WITH DROP TUBE 5A 2 1AQAP2986 DECAL GREASE TRAILER WEEKLY 2 3 4 W X 3 T 5B 2 1AKZAAA0000 GREASE ZERK...

Page 22: ...22 Pivot Latch Parts All Models Front Rear...

Page 23: ...1AFBM3727 PIN LATCH LOCK 3 4 X 10 3 8 OAL 11 4 1AFBP3033 WASHER FLAT 3 4 PLATED STANDARD TYPE A SERIES W 12 2 1AFBP3066 COMPRESSION SPRING RIGID HITCH 13 2 1AFBP3080 NUT HEX JAM 5 8 11 GRADE 2 14 4 1...

Page 24: ...24 Tub Parts All Models 1AQAP2491 1AQAP4361 1AQAP3669 1AQAP3670 1AQAP2914 7 8 9 10 11 Rear 7 20 21 12 Front 19 11 10 9 8 4 4 4 2 2 3 14 14 5 5 15 15 16 13 6 18 1 17...

Page 25: ...R 2 PLTD 16B 4 1AFBP3673 SET SCREW SQ HEAD 5 8 11 X 1 1 4 PLTD 17 2 5C000015 ADJUSTABLE TOP CYLINDER MOUNT ASSEMBLY 17A 4 1AFC08H0000 NUT HEX SERRATED FLANGE 1 2 13 PLTD 17B 4 1AFC37HAAD5 HEX CAP SCRE...

Page 26: ...26 Frame Parts All Models 1 3 4 5 8 8 9 13 13 13 13 15 16 17 17 25 27 28 29 30 32 33 2 10 21 31 6 7 7 11 11 12 14 18 18 19 20 22 23 24 26 3 29 17 15...

Page 27: ...TD 15 1AFBP3685 BOLT FLNG HEAD 3 8 16 X 2 GR 8 PLTD 16 2 1AFBP3687 BOLT CARRIAGE 3 8 16 X 4 GR 5 PLTD 17 1AFBP3692 BOLT FLNG HEAD 3 8 16 X 1 GR 8 PLTD 18 22 1AFC05L0005 3 4 CENTERLOCK NUT 19 12 1AFC12...

Page 28: ...28 17D 16 8 9 11 17 18 19 Hydraulic Parts All Models 1 1 1 2 2 3 4 5 5 5 5 6 7 10 12 8 9 11 13 14 15 16 17 17A 17B 17C 17D...

Page 29: ...6801 12 11 4 1AKDP6540 HOSE HYD 3 4 X 32 12FJX 12MP 12 1 1AKDP6557 TEE 12MJ 12MSAE 12MJ 6804 12 13 1 1AKDP6558 HOSE HYD 3 4 X 18 1 2 12FJX 12FJX 14 1 1AKDP6574 HOSE HYD 3 4 X 70 12FJX 12FJX90 15 1 1A...

Page 30: ...NEL 16 TRUCK BOX 2 1 5CAM9188 16 TUB 3 1 1AKDP6557 HOSE HYD 3 4 X 157 12FJX 12FJX 4 1 1AKDP6573 HOSE HYD 3 4 X 185 12FJX 12FJX 9CCRTB17 1 2 3CAM9434 FRAME CHANNEL 17 TRUCK BOX 2 1 5CAM9433 17 TUB 3 1...

Page 31: ...FNPT 1 8 FNPT 2 4 1AKEABAAAA0 45 DEG ELBOW ADAPTER 1 8 FNPT X 1 8 MNPT 3 2 1AKHAAAACA0 1 8 X 50 GREASE HOSE 1 8 MNPT RIGID X 1 8 MNPT SWIV 4 2 1AKHAAAACA1 1 8 X 60 GREASE HOSE 1 8 MNPT RIGID X 1 8 MN...

Page 32: ...32 Roll Rite Electric Tarp Mounting Parts Rear Front 3 7 16 13 5 4 17 9 10...

Page 33: ...GR 5 PLTD 8 16 1AF009H0000 WASHER FLAT 1 2 PLTD 9 1AFBP3588 HEX CAP SCREW 1 4 20 X 3 GR 8 PLTD 10 1AFC18D0000 NUT HEX LOCK 1 4 20 NYLOCK PLTD 11 4 1AFC12JAAH5 HEX CAP SCREW 5 8 11 X 1 1 2 GR 5 PLTD 12...

Page 34: ...102354 5 1 1AZAP4295 CABLE 16GA 3COND BLU YEL RED 15 11411 6 1 INSTRUCTIONS UNIVERSAL STS DUMP SYSTEM 102317 7 1 1AZ00103460 ELECTRIC KIT TSCM W SS GEN1 RELAY ROCKER SW 6GA 103460 8 1 PIVOT UB ASSEMBL...

Page 35: ...00 WASHER 1 2 FLAT PLTD 18412 4 2 1AFC18H0000 NUT 1 2 NYLOCK NUT PLTD 18631 5 1 BRACKET 4 SP KNUCKLE W STOP PLATE FOR STS MOTOR END 47970 6 1 PIN 1 2 X 5 1 4 CLEVIS 18540 7 4 1AZAP4589 SPRING SPIRAL T...

Page 36: ...2 1AFC18H0000 NUT 1 2 NYLOCK NUT PLTD 18631 5 1 BRACKET 4 SP KNUCKLE W STOP PLATE FOR STS MOTOR END 47970 6 1 PIN 1 2 X 5 1 4 CLEVIS 18540 7 4 1AZAP4589 SPRING SPIRAL TORSION 1 1 4 47230 8 1 PIVOT TU...

Page 37: ...UB BOX 102269 7 1 PLATE AL BACK FOR EXT BOLT FLANGE MOUNT UB BOX 102259 Pivot UB Assembled STS 8 Spr Front 102354 2A 2B BOM ID Qty Item No Description 1 1 PIVOT PIN FOR 8 SPR ROLLER BEARING PIV PASS...

Page 38: ...s lengths for your tub 7 8 22 1 7 6 2 3 2 Side Dump Axle Kit Parts Includes 37260 37270 Axle Kits for Side Dump Systems Axle Profiles 37930 37920 37940 Ref Part Description 1 37930 4 Side to Side Axle...

Page 39: ...rts for High Capacity Kits Only Tub Length Axle Kit Tarp Kit Mesh Tarp Tarp Size Axle Tube Length Fixed Tarp Rod Length 20 H C 1AZAP4459 1AZAP4402 20 x 147 23 3 20 1 3 4 24 H C 1AZAP4410 1AZAP4402 1AZ...

Page 40: ...12780 12770 10200 Part Description 10200 Gear Motor TarpStretcher Part Description 11320 6 ga Dual Conductor 12 Coil Cord 11330 6 ga Dual Conductor 255 Strand Wire 11410 14 ga 3 Conductor Wire 12760 S...

Page 41: ...OT YELLOW 8 2GA 16203 9 2 1AFC08D0000 HEX NUT 1 4 20 FLANGE SERRATED PLTD 18620 10 2 1AFC12DAA05 HEX BOLT 1 4 20 X 1 GR5 PLTD 18700 11 1 1AZ00101259 50A MANUAL RESET CIRCUIT BREAKER RITE TOUCH 101259...

Page 42: ...B3FE 250 14 ga Quick Disconnect 6 16021 6ga Terminal w 1 4 Ring 7 16020 E1R 10 Terminal for the Switch 8 16118 Terminal 18 ga insulated Quick Disconnect 9 16080 Terminal B4R 38 14 ga insulated w 3 8 r...

Page 43: ...use the tarp you will need to supply 12 volt power to the side dump to operate the tarp motor Due to the large power draw of the tarp motor the electrical supply must be hooked directly to the battery...

Page 44: ...Roll Rite Tractor Wiring Instructions The tractor must have a hydraulic pump and reservoir to supply hydraulic oil to the side dump to dump the tub The pump needs to supply a minimum output of 25 gal...

Page 45: ...8 TARP SUPPORT BRACKET AERO ROLL RITE 3 2 5C000021 AERO TARP MOUNT PLATE ASSY 4 8 1AFBP3612 NUT HEX LOCK 3 8 16 TOP LOCK GR C PLTD 5 16 1AF009H0000 WASHER FLAT 1 2 PLTD 6 8 1AFC12FAA05 HEX BOLT 3 8 16...

Page 46: ...46...

Page 47: ...YOUR DEALER FOR 4CFK2016 KIT TRAILER PRO CONTROL BOX FOR 2ND TRACTOR W AERO FOR DEMCO SIDE DUMPS EQUIPPED WITH AERO TARPS 2 BOM ID Qty Item No Description 1 1 1AAAP4543 VALVE EOH TRAILERPRO 302 578 1A...

Page 48: ...ailer Pro Electric Over Hydraulic Kit 4CFK2018 Bottom View To Male Quick Coupler To Female Quick Coupler To Top Port of Relief Valve To Bottom Port of Relief Valve 1AKDDP1189 TRAILER PRO HOSE KIT 4CFK...

Page 49: ...18 To Air Lift Tag Control Box if Equipped 1AEAP4675 CONTROL BOX TRAILERPRO 3 FUNC Q DISC 1AAAP4543 VALVE EOH TRAILERPRO 1AEAP4546 WIRE HARNESS TRAILER ELECTRIC HYDRAULIC 1AEAP4524 WIRE HARNESS LIFT A...

Page 50: ...1AAAP4605 COIL EOH VALVE 1 81 OD FLOW CONTROL 10V 253 800 4 2 1AAAP4606 COIL EOH VALVE 1 43 OD DIRECTIONAL 10V 253 071 5 1 1AK00273340 CARTRIDGE HYD HPD42 S67C 273 340 6 1 1AK00273341 LOCK NUT ADAPTER...

Page 51: ...led wiring instructions see page 43 Operating the TrailerPro Control Box Press the Power button to turn the system on The button will light up to indicate the power is on Press the button again to tur...

Page 52: ...nd reinsert them Be sure plugs seat properly Light switch on tractor is malfunction ing Check light switch No current from tractor Check circuit breaker and wiring on tractor Short circuit in wiring C...

Page 53: ...enclosed boxes with sealed plugs Many standard paint colors available Options available Custom paint colors Roll Rite electric mesh tarp Remote grease zerks for hydraulic cylinders 6 hydraulic cylinde...

Page 54: ...does not cover depreciation or damage as a result of accident negligent handling inadequate maintenance or improper operation This warranty does not cover damage due to unauthorized modifications or...

Page 55: ...100 miles and again at 500 miles and periodically thereafter These inspections and adjustments are very important and must be performed State and Federal Laws require a daily inspection of this unit b...

Page 56: ...56 NOTES...

Page 57: ...ned I have read and fully understand the safe operation and the proper servicing and maintenance of the above unit and the terms of the limited warranty shown inside the manual Purchaser s Signature _...

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Page 59: ...59 NOTES...

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