Demco Excalibar 3, Operator'S Manual

Page 1: ...TB20061 Rev 2 09 19 SELF ALIGNING TOW BAR Excalibar 3...

Page 2: ...y Operator Manuals Registration 2 Signal Words 3 Equipment Safety Guidelines 3 Remember 3 Lighting and Marking 3 SAFETY Sign Locations 4 Safety Sign Care 4 Before operation 4 During Operation 5 Highwa...

Page 3: ...dents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing and following precautions...

Page 4: ...towing unit or towed vehicle Do not use tow bar until you are sure that area is clear especially around children and animals Don t hurry learning process or take tow bar for granted Ease into it and...

Page 5: ...nless securely positioned and blocked Keep all bystanders and pets clear of work area Operate towing unit from operators seat only As a precaution recheck hardware on tow bar every 200 miles and corre...

Page 6: ...replacing bolts refer to owners manual Refer to bolt torque chart for head identification marking Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacem...

Page 7: ...assembly of equipment Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwise sp...

Page 8: ...transmission pump or drive shaft disconnect Be sure the SAFETY CABLES w retainers are hooked to both the towing and towed vehicles using the crisscross method Do not load the towed vehicle with anythi...

Page 9: ...eeping matching side together for reassembly 1 Reinstall connecting leg shaft and push shaft all the way in to reinstall latch assembly Install latch as an as sembly put pin on bottom latch sear hole...

Page 10: ...cked If any excessive movement or loose fasteners the tow bar will need to be serviced before towing The vehicles do not have to be in straight alignment to complete the hook up Engage towed vehicle a...

Page 11: ...r head so the vertical bolt is perpendicular to the baseplate height of towed vehicle Tighten the 1 2 bolts on each side of joint head to 85 ft lbs If manual transmission shift to neutral unlock steer...

Page 12: ...13297 BOLT 75 NC X 3 75 W 2 50 SHANK 1 9 13570 TOW BAR RECEIVER 1 5 DROP RISE 1 10 13168 CROSSTUBE BUSHING NYLATRON 2 Please order replacement parts by PART NO and DESCRIPTION ITEM PART DESCRIPTION Q...

Page 13: ...to Demco Parts Breakdown Connecting Leg Parts Breakdown ITEM PART DESCRIPTION Qty 1 00182 HAIR PIN 120 WIRE X 2 375 1 2 02178 NUT 50NC LOCK NY INSERT 2 3 02397 LYNCH PIN 2 4 03805 WIRE SUPPORT ROD 1 5...

Page 14: ...UT 50NC LOCK NY INSERT 2 2 13212 RAIL CLIP HOLDER 4 3 13213 SCREW SOCKET HD 8 32 X 625 SS 4 4 13273 SAFETY CABLE 54 2 5 13305 BOLT 50NC X 2 38 W 1 75 SHANK SS 2 6 13317 CLEVIS SPACER WASHER 4 Please o...

Page 15: ...07 Straight Safety Cable w Hooks 64 2 Please order replacement parts by PART NO and DESCRIPTION ITEM PART DESCRIPTION Qty 9523064 12 Safety Cable Extension Kit 9523065 18 Safety Cable Extension Kit 1...

Page 16: ...10 Towed Vehicle Tail Light Wiring Diode Kit Only 9523011 9523006 Towed Vehicle Tail Light Wiring Diode Kit 9523054 7 to 6 WayAuxiliary Coiled Lighting Cable w recpt Please order replacement parts by...

Page 17: ...cement parts by PART NO and DESCRIPTION PARTS LIST 1 ITEM PART DESCRIPTION 9523068 3 Piece Locking Pin Set 1 14054 Tow Bar to Base Plate Single Locking Pin Assembly 2 14047 Tow Bar to Motor Home recei...

Page 18: ...2 Start engine and have someone depress brake pedal Brake lights of the light bar and towing vehicle should come on and off simultaneously with each applica tion 3 Turn left turn signal on Left turn...

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