Demco Kar Kaddy X, Operator'S Manual

Page 1: ...RD20026 Rev 6 08 20 TOW DOLLY Kar Kaddy X...

Page 2: ...a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or DEMCO To contact NHTSA you may either call the Auto...

Page 3: ...th Street Boyden IA 51234 ph 712 725 2311 Toll Free 1 800 543 3626 Fax 712 725 2380 http www demco products com Equipment Safety Guidelines SAFETY YOU CAN LIVE WITH IT Every year many accidents occur...

Page 4: ...result in a serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Inflating or servicing tires can be dangerous Whenever possible tr...

Page 5: ...ed As a precaution always recheck the hardware on equipment following every 100 hours of operation Correct all problems Follow the maintenance safety procedures Highway and Transport Operations Follow...

Page 6: ...elds and guards after servicing and before moving After servicing be sure all tools parts and service equipment are removed Do not allow grease or oil to build up on the actuator any step or platform...

Page 7: ...at they are tight The strap on the optional winch must be in good condition and should be wound neatly on winch when not in use NOTE The winch strap must not be left connected to the towed vehicle aft...

Page 8: ...ey are in good condition Check wheel nuts every trip To check the towing system after hook up tow about 100 feet Then stop and perform a safety check Check the bolts chains tire straps ramps coupler l...

Page 9: ...lb ft N m 1 4 6 8 9 12 12 16 5 16 10 13 18 25 25 35 3 8 20 27 30 40 45 60 7 16 30 40 50 70 80 110 1 2 45 60 75 100 115 155 9 16 70 95 115 155 165 220 5 8 95 130 150 200 225 300 3 4 165 225 290 390 40...

Page 10: ...gger C push down and pull all excessstrapfromwinch Laytirestraptooutsideoftowdolly Tighten straps Place tire straps over tires centering straps and winches to tires Whiletighteningstraps pullcrossstra...

Page 11: ...nnection to the towing vehicle Keep the cable connection at the towing vehicle as centered as possible allow some slack for turning Read these instructions completely before hooking unhooking or using...

Page 12: ...on each side of the platform and platform returns to original level and locked position Place towed vehicle in park or in gear and fully engage parking brake Towed vehicle tires must fit in wheel trou...

Page 13: ...s of a standard size that will fit most tires however if your tires are too large or too small you will want to exchange these new straps for the proper size straps 1 Tire too large This is very obvio...

Page 14: ...essary to cap the transmission tail shaft to prevent transmission fluid loss Rear engine transaxle vehicles cannot be towed with a tow dolly ALL VEHICLES MOUNTED ON THE TOW DOLLY MUST BE MOUNTED WITH...

Page 15: ...LON LOCK 4 14 02802 NUT 313 NC NYLON LOCK 1 15 03379 LATCH BLOCK 1 16 03381 LATCH CATCH 1 17 03382 LATCH HANDLE BUSHING 1 Please order replacement parts by PART NO DESCRIPTION ITEM PART DESCRIPTION Qt...

Page 16: ...GR8 EPOXY 8 8 02592 NUT 375NC NYLON LOCK 6 9 03927 10 ROTOR 2 10 04167 BOLT 438NF X 1 00 GR8 HEX 4 11 04168 NUT 434NF NYLON INSERT LOCK 4 12 04174 WASHER DRUM RETAINER 12MM 4 13 04369 5 BOLT HUB SPIN...

Page 17: ...LT 438NC X 1 25 GR5 HEX 4 3 02771 NUT 438NC NYLON LOCK INSERT 4 4 02383 36 SAFETY CHAIN FOR TOW DOLLIES 2 5 03528 STRAP SHORT 3 POINT TIE DOWN 2 6 12293 1 25 ID X 1 25 PLASTIC BUSHING 1 7 16675 76 TOP...

Page 18: ...2 WASHER FLAT 75 1 4 01254 BOLT 50NC X 1 50 GR5 HEX 2 5 02178 NUT 50NC LOCK NY INSERT 2 6 02434 BOLT 625NC X 4 50 HEX HEAD GR 5 1 7 02579 BUSHING SPACER PIVOT 2 8 02587 NUT 625 NC NYLON LOCK 1 9 03394...

Page 19: ...to make sure wire colors are not crossed at that point If plug connection is correct correct problem by reversing yellow and green wire connection on the towing vehicle 4 CAUTION Many flashers for ve...

Page 20: ...the surface of the fluid Be sure to close bleeder screw securely Repeat bleeding operation at each caliper During the bleeding process replenish the brake fluid so the level does not fall below the 1...

Page 21: ...OT 1 12 05693 95 SPRING SAFETY LEVER 1 13 05951 EMERGENCY LEVER 1 14 05961 BOLT 313NC X 625 GR5 HEX 2 Please order replacement parts by PART NO DESCRIPTION ITEM PART DESCRIPTION Qty 15 05977 PUSH ROD...

Page 22: ...er Assembly Shown 1 04425 Tinnerman U clamp 2 2 04508 Amber Reflector not shown 1 04804 Red Reflector not shown 1 3 14722 3 16 x 1 2 Pop Rivet 9 4 05443 Nylon Cable Hanger 1 5 11209 4 LED Tail Light 1...

Page 23: ...WL 2 5 02772 NUT 25NC LOCK NYLON INSERT 2 6 03574 95 PLATED RATCHET HANDLE 1 7 03578 313 X 50 SHOULDER BOLT 1 8 05337 PIN SAFETY LOCK w CABLE 1 9 05444 BOLT 375NC X 75 HEX HEAD EPOXY 1 10 05449 BUSHIN...

Page 24: ...Page 24 RD20026 10 3 20 28 19 27 24 7 22 21 6 4 15 13 11 30 1 10 9 29 25 8 2 14 16 17 18 5 26 23 31 12 Parts View Assembly Instructions...

Page 25: ...using two 7 16 x 1 grade 8 bolts 19 and lock nuts 20 on top of each ramp and four two on each side of the ramp of 1 2 x 1 1 4 bolts 7 and 1 2 nylon lock nuts 10 Reinstall back wear plate screw 24 8 In...

Page 26: ...3 1 5 6 ITEM PART DESCRIPTION QTY KK2W Optional Winch 1 1 04620 WINCH MECHANISM 1400 CAPACITY 1 04621 REPLACEMENT HANDLE 2 01738 STRAP ASSEMBLY includes strap hook 1 3 02207 BOLT 3 8 16UNC X 3 HEX HEA...

Page 27: ...10136 RETAINER BUTTON 4 11 10183 SCREW 25 NC X 50 PHILLIPS HEAD 17 12 10184 SCREW 25 NC X 75 PHILLIPS HEAD 4 13 10185 SCREW 25 NC X 1 00 PHILLIPS HEAD 4 14 10186 T NUT 25 NC X 41 BARREL 23 15 11264 SC...

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