Demon Electron, Instruction Manual

Page 1: ...fety instructions as supplied with this machine This machine is manufactured in accordance with the following standards and recommendations HSE PVB PM29 BS5415 Part BS5415 Section 2 4 1986 This instruction manual is relevant only to the following machine and will not be kept updated unless specifically requested by the customer However any changes to the operating procedure or changes which might ...

Page 2: ...box 2 1 Reduction Unloader Gymatic 3B Pump Oil 10W 40 Gearbox Oil EP 90 Noise Tornado D1ES Engine Yan L100 10 HP 3600rpm Pump AR RK15 20H Pressure 2900psi 200 bar Flow 15lpm 3 3gpm HP Nozzle 2505 Gearbox 2 1 Reduction Unloader Gymatic 3B Pump Oil 10W 40 Gearbox Oil EP90 Noise Electron Motor 24v DC HP Nozzle 1505 Pump AR XT13 15 Unloader ARMM4B C Pressure 1300psi 90 bar Pump Oil 10W 40 Flow 13 lpm ...

Page 3: ...e HP nozzle Set unloader to correct setting Low pressure with noise and vibration Valves worn or blocked Piston seals worn Pump sucking air Clean replace as required Replace Check water supply pipe and unions Pump will not by pass Non return valve dirty or jammed Clean or replace Water drips from pump box Pump seals worn Replace Oil drips from pump bottom Oil seal worn Replace Oil is milky in colo...

Page 4: ...ll fuel tank c Replace fuel filter d Clean water filter e Replace high pressure nozzle EVERY 1000 HOURS OR 12 MONTHS WHICHEVER COMES FIRST a Complete 500 hour service b Replace pump seals c Replace oil seals d Check unloading pressure and safety valve pressure and adjust The above service schedules are intended as a guide only actual service times and replacements parts required will vary accordin...

Page 5: ...e spilt wipe off any fuel spilt on machine or engine E Move the equipment away from the area where fuel has been spilt F DO NOT refuel when the engine is running G DO NOT run the engine in an area which has a hazardous or explosive atmosphere H Always ensure that the fuel cap is secure after refueling I Keep the engine at least 3 metres or more away from any other equipment or Building J Take care...

Page 6: ...or seal electric motors and fittings to prevent entry of water Before reconnecting electric mains supply check for water penetration Q DO ALL you can to keep plugs and sockets in a dry place or covered to prevent entry of water R ALWAYS when using this machine wear safety goggles and helmet or helmet with a visor Wear waterproof clothing and gloves Take paticular care with detergents and chemicals...

Page 7: ...oses Low pressure inlet For models up to 13 litres per minute use bore suction hose or feed pipe For models from 13 litres to 24 litres per minute use bore suction hose or feed pipe Hoses High pressure outlet For all models use 3 8 RIT or 3 8 R2T hoses A Check the condition of the O rings in the ends of the hose B Attach the high pressure hose to the pump connection C Attach the spray gun to oppos...

Page 8: ...tion of work flush through hose and gun with clean water to remove any resid ual detergent NOTE CHEMICAL PICKUP ONLY OPERATES AT PRESSURES BELOW 250PSI OPEN LANCE VALVE FULLY TO OBTAIN THIS PRESSURE Electron The Electron is fitted with a battery monitor which will cut the batteries out at a discharge level of 20 volts The batteries will then need to be re charged with the on board battery charger ...

Page 9: ...y Start Diesel Only Engine Yanmar L100 Diesel Honda GX340 Petrol Jockey Wheel XLE00320 Pump ARRK 15 20 Chemical Pick Up Pipe DEM10115 Unloader Valve ARGM3B250 30 Mtr Hose HH00100MVGHR Hose Reel MTM20022 Suction Filter Inside Tank DEM10041 ...

Page 10: ...Tornado Electron General Arrangement Registered Design Applied UK Patent Pending US ...

Page 11: ...BAT013 Battery Charger DEM100876 Electrical Controller Box BAT015 Battery Controller BAT013 Battery Controller Cut Out MTM20022 Hose Reel HH00100MVGHR 30 Mtr Hose ARMM4B C Unloader Valve DEM10115 Chemical Pick Up Pipe Tornado Electron General Arrangement Registered Design Applied UK Patent Pending US ...

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Page 13: ... month only E Worn out items considered wear and tear Parts which may or may not wear out during the first year and which are considered service items which will need replacing from time to time High pressure nozzle lance trigger hoses fuel nozzle fuel filter piston seals valves unloader seats and seals water filter non return valve chemical barbs chemical pipes and pump oil seals It is the owners...

Page 14: ... purchase order number to cover the parts When the parts are fitted they must be returned for examination before a credit note is issued 4 If you are unable to repair the machine then we will despatch an engineer to carry out the repair We will need a purchase order to cover the cost of transport to and from the site and for parts and labour if the repair is not covered under the warranty 5 If req...

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Page 16: ...ld Water Lance 045 Blue Storm 1 2 FS1 WM1 P1 P2 N A N A N A P1 P2 DEM10031R Cold Water Lance 05 Red FS4 WM4 P4 D1 N A N A N A P4 D1 DEM10032B Hot Water Lance 045 Blue N A N A N A Tempest 1 3 4 13 17 pump N A N A N A DEM10032R Hot Water Lance 05 Red N A N A N A Tempest 4 15 20 Pump Typhoon 1 2 P4 Evo1 Evo 2 N A Company marketing lance chart issue 3 06 10 ...

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Page 18: ...le P1 1 1 N26001 15045 Nozzle P2 1 1 N26001 1505 Nozzle P4 D1ES 1 2 MTM90040 Adjustable Nozzle 1 3 DEM10031B QR Lamce P2 1 3 DEM10031Y QR Lance P1 1 3 DEM10031R QR Lance P4 D1ES 1 4 DEM10030 QR Trigger 1 5 MTM70012 MVG Coupling 1 COLD WATER LANCES ...

Page 19: ...High Pressure Hoses 1 2 3 4 1 Hose Insert MV00490 items 1 2 2 Nut 3 High Pressure Hose HH00030MVG 4 Hose Joiner MV00500 15 Metre HH00050MVG 30 Metre HH00100MVG Alternative Hose Lengths ...

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Page 21: ...1260460 Seal 3 85 AR1381550 Washer 6 19 AR1260790 Circlip 1 88 AR1269222 Pump Head pre ass 1 20 AR1320370 Bearing 1 89 AR1266740 Cap 1 21 AR1320330 Bushing 1 22 AR1320010 Pump Housing 1 23 AR880130 Oil Plug 1 24 AR1260110 Nut 3 25 AR1260100 Washer 3 26 AR1260210 Piston 3 27 AR480480 O Ring 3 28 AR1260091 Spacer 3 29 AR1260070 Guiding Piston 3 30 AR1260080 Piston Pin 3 31 AR1260760 Screw 6 32 AR126...

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Page 29: ... 1 15 AR880330 Gasket 3 47 AR180101 O Ring 1 16 AR138130 Seal 3 48 AR820361 Plug 1 17 AR850370 Screw 8 48 AR960870 Plug 1 18 AR1380050 Closed Bearing sup 1 49 AR1381071 Pump head 1 19 AR640030 O Ring 1 50 AR820150 Screw 8 20 AR2280240 Bearing 1 60 AR1380320 Bearing 1 21 AR1382770 Pump Housing 1 61 AR621170 Seal 1 22 AR880130 Oil Cap 1 62 AR1380220 O Ring 1 23 AR962010 Nut 3 63 AR1380210 Shaft cove...

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Page 31: ... Plug 20 AR820510 O ring 21 AR1560020 Valve housing 25 AR1560320 Lower piston 27 AR1080831 By pass adjuster 29 AR1560510 Nut 30 AR1560500 Fitting 3 8 30 AR1560530 Fitting 3 8 30 AR1560540 Fitting 3 8 31 AR1560520 Spring 32 AR1250280 Ball 34 AR1560490 Hose tail 35 AR1560110 Adaptor 3 8 35 AR1560111 Adaptor 3 8 36 AR1560650 Hose tail 37 AR800560 O ring 38 AR480560 O ring 39 AR1560670 Detergent reg k...

Page 32: ...amending directives 2000 14 EC Noise Directive Harmonised Standards Applied EN 292 1 EN292 2 now ISO 12100 EN 60335 2 79 EN55014 1 EN55014 2 EN 61000 3 2 Applied national standards and technical specifications DS EN 60335 2 79 Applied conformity evaluation method Appendix V Sound power level dB A HAV All triggers and lances have vibration levels below 2 5 m s s I hereby declare that the equipment ...