Demon Storm 1, Operation Manual

Page 1: ...uctions as supplied with this machine This machine is manufactured in accordance with the following standards HSE PVB PM BS415 Part 1 BS5415 Section 2 4 1986 This instruction manual is relevant only to the following machine and will not be kept updated unless specifically requested by the customer However any changes to the operating procedure or changes which might affect the safety of this machi...

Page 2: ...Class F Unloader valve ARMM4B C Duty cycle 100 Noise Protection IP54 Storm Wall Mounted 1 Pump XT 11 14 Motor MTR00100 Pump pressure 100bar 1500psi Motor Output P1 2 2W Flow rate 11 1pm 2 45gpm Motor Input P2 3 0KW Max by pass setting 120 bar Max current 12 5amps H P Nozzle 2504 Voltage 230V or 10V Pump Oil 10W 40 Insulation Class F Unloader valve ARGM3 Duty Cycle 100 Noise Protection IP54 Storm W...

Page 3: ...30V or 10V Pump oil 10W40 Insulation Class F Unloader valve ARGM3 Duty cycle 100 Noise Protection IP54 Storm Twin Cabinet 4 Pump RK15 20 Motor MTR00220 Pump pressure 200bar 2900psi Motor Output P1 5 5W Flow rate 15 lpm 3 3gpm Motor Input P2 6 6KW Max by pass setting 210 bar Max current 12 6 amps phase H P Nozzle 2504 Voltage 415V or 10V Pump Oil 10W 40 Insulation Class F New Unloader valve ARGM3 D...

Page 4: ... 1864 2629 1872 1857 2223 WM4 1828 2757 1856 1857 2223 FS 1 1864 2629 1872 1857 2223 FS 4 1828 2757 1856 1857 2223 Storm Twin Cabinet Washer 1864 2629 1872 1874 2223 Common Part Numbers Chemical Filter MTM86010 Inlet QR Coupling MTM73001 To Tap 3 4 Female Nito Inlet QR Coupling MTM73020 To Tap 3 4 Male Nito Electrical Box on Storm DEM101111 ...

Page 5: ...o a suitable electrical source Not an extension lead b Turn on water supply c Ensure that the trigger is OPEN to vent air from the pump d Switch ON electric motor e Open regulator nozzle slightly and direct lance on surface to be cleaned Press operating trigger f Adjust pressure regulator as required to obtain working pressure g NOTE The high pressure water will cause the gun to kick Make sure you...

Page 6: ...ERVICING The Storm range require little maintenance apart from checking the oil level at least every week and changing the oil should it turn white or it is six mouths old If the oil turns white it is due only to water entering the pump via the dipstick which has a breather hole drilled through The design of the pump does not allow water from the pump to gain access to the gearbox drive Should the...

Page 7: ...nd helmet or helmet with a visor wear waterproof clothing and gloves take particular care with detergents and chemicals e NEVER attempt to disconnect any hose with pressure in it or allow the hose to be flattened or f DO NOT use a high pressure hose from a ladder Use a platform tower or proper scaffolding g CHECK that your supply voltage agrees with that shown on the machine h Demon do not recomme...

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Page 9: ...orrect setting Low pressure with noise and vibration Valves worn or blocked Piston seals worn Pump sucking air Clean replace as required Replace Check water supply pipe and un ions Pump will not by pass Non return valve dirty or jammed Clean or replace Water drips from pump box Pump seals worn Replace Oil drips from pump bottom Oil seal worn Replace Oil is milky in colour Water ingress through oil...

Page 10: ...HEEL300 Pressure Gauge DEM20621 Cover DEM20181 Handle Frame DEM10226 Detergent Pipe DEM10115 Plug 13amp DEM10180 Contactor 30amp 110V DEM10111 Mini Contactor 16amp 240V DEM10125 L P Inlet MTM73001 Female Stepped Nipple L P Inlet MTM73020 Male Nito Capacitor 65mf DEM10139 Easy Start to water Inlet Pipe DEM10321 Chemical Filter MTM86010 Outlet MTM70013 Female 3 8 MTM70012 male 3 8 Knob Kit DEM102255...

Page 11: ...Blead off Part 1 MTM00100 Blead off Part 2 MTM00101 Easy Start Valve MTM39001 Storm Easy Start to Water Inlet Pipe DEM10321 1 8 Hose Barb x 5 16 9mm DEM20401 Storm 1 Easy Start Valve ...

Page 12: ...ssure Gauge DEM20620 Cold Water Button H6442B Electrics Box DEM101111 Electric Motor MTR00100 WM1 MTR00200 WM4 Unloader Valve ARGM3 Pump ARXT11 14 WM1 ARXR15 20H WM4 Storm Wall Mounted General Arrangement ...

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Page 14: ...Demon Storm Twin Cabinet Washer ...

Page 15: ... Supply Motor Supply 240V Mini Contactor Mains Supply Hi Float Low Water Sensor 13 Amp MCB LED S ON OFF SWITCH LED To indicate pow er in the machine N B If there is no water in the machine a light will still indicate power but will not be operational CHECK WATER Rotary Switch ...

Page 16: ...NTED FOR 1 MONTH ONLY Parts which may or may not wear out during the first year and which are considered service items which will need replacing from time to time High pressure nozzle lance trigger hoses fuel nozzle fuel filter piston seals valves unloader seats and seals water filter non return valve chemical barbs chemical pipes and pump oil seals It is the owners responsibility to ensure the Pr...

Page 17: ... purchase order number to cover the parts When the parts are fitted they must be returned for examination before a credit note is issued 4 If you are unable to repair the machine then we will despatch an engineer to carry out the repair We will need a purchase order to cover the cost of transport to and from the site and for parts and labour if the repair is not covered under the warranty 5 If req...

Page 18: ...I can t get the pressure to where it used to be where do I start ...

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Page 20: ... 1 16 AR1260460 Seal 3 85 AR1381550 Washer 6 19 AR1260790 Circlip 1 88 AR1269222 Pump Head pre ass 1 20 AR1320370 Bearing 1 89 AR1266740 Cap 1 21 AR1320330 Bushing 1 22 AR1320010 Pump Housing 1 23 AR880130 Oil Plug 1 24 AR1260110 Nut 3 25 AR1260100 Washer 3 26 AR1260210 Piston 3 27 AR480480 O Ring 3 28 AR1260091 Spacer 3 29 AR1260070 Guiding Piston 3 30 AR1260080 Piston Pin 3 31 AR1260760 Screw 6 ...

Page 21: ...Pump for Storm Wallmounted 4 Free Standing 4 RK 13 17 RK 15 20H RK21 15 ...

Page 22: ... Ring 1 50 AR820150 Screw 8 20 AR2280240 Bearing 1 60 AR1380320 Bearing 1 21 AR1382770 Pump Housing 1 61 AR621170 Seal 1 22 AR880130 Oil Cap 1 62 AR1380220 O Ring 1 23 AR962010 Nut 3 63 AR1380210 Shaft cover 1 24 AR962000 Washer 3 66 AR2280180 Hollow Shaft 28mm 1 24 AR1380940 Ceramic Piston 3 66 AR2280170 Hollow Shaft 028mm 1 26 AR1380950 Spacer 3 66 AR2280160 Hollow Shaft 028mm 1 27 AR600180 O ri...

Page 23: ...Storm 1 2 ...

Page 24: ...n Guide 1 13 AR740290 O Ring 1 14 AR800560 O Ring 1 15 AR880830 O Ring 1 16 AR1271170 Back up Ring 1 17 AR1080190 O Ring 2 18 AR1271160 Lower Piston 1 19 AR1980200 Valve Seat 1 20 AR1470210 O Ring 1 21 AR1540270 Thread Screw 1 21 AR1540430 Thread Screw 1 22 AR390080 O Ring 2 23 AR1540510 Valve housing 1 24 AR1140450 O Ring 1 25 AR1460430 O Ring 1 26 AR1540170 Jet 1 27 AR1080091 Spring 1 28 AR39428...

Page 25: ...Wallmount Freestanding pre 2013 models ...

Page 26: ...560 O ring 1 54 AR1540880 TSS piston 1 15 AR880830 O ring 1 55 AR1981320 Spring 1 16 AR1271170 Back up ring 1 56 AR2022200 Clip 1 17 AR1080190 O ring 2 57 AR2029753 TSS assembly 1 18 AR1271160 Lower piston 1 58 AR660190 O ring 1 19 AR1980200 Valve seat 1 59 AR880840 O ring 1 20 AR1470210 O ring 1 60 AR1540870 TSS fitting 1 21 AR1540270 Thread screw 1 22 AR390080 O ring 2 23 AR1540660 Valve housing...

Page 27: ...ARGM3 ...

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Page 29: ...Part Numbers DEM10111 Contactor 110V 32 Amp DEM101251 32 Amp MCB Circuit Breaker 240V DEM10130 25 Amp MCB Circuit Breaker 110V ...

Page 30: ...On Off Switch Capacitor W2 U2 V2 U1 V1 W1 Storm 240V ...

Page 31: ...ON OFF S W I T C H Storm 2 110V MCB D25 A2 A1 L3 L2 L1 T3 T2 T1 MC32 5 00 110V 15KW EARTH PLUG MOTOR ...

Page 32: ...Storm 1 HR 240V Auto Main D13 MCB Switch Motor Earth A1 13 L3 L2 L1 A2 14 T3 T2 T1 On Off S W I T C H C O N T A C T O R ...

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Page 34: ...D T1 T2 T3 95 96 L N E TSS AUTO VALVE MOTOR See Storm cabinet switch diagram for wiring of switches The low water tank sensor wiring is in series with the TSS TSS sensor blue joined Brown on TSS to 96 Brown on low water sensor to switch Mains To Switch Bullet Join Bullet Join ...

Page 35: ...AIR SWITCH L3 L2 L1 96 95 T3 T2 T1 OVER LOAD A1 A2 MAINS SUPPLY AUTO SWITCH Storm 4 and Wall Mounted 415v Contactor KW 24 06 11 ...

Page 36: ...Storm Cabinet Switches LED TSS L Power L2 on contactor or live on connector block Link L KTW 12 3 13 ...

Page 37: ...Frost Stat Heater Coil all cabinets 240v Heater Coil Thermostat L N E KTW 12 3 13 1 2 3 4 ...

Page 38: ...6 COLD WATER LANCES Pos Part No Description Qty 1 N26001 15045 Nozzle 1 2 MTM90040 Adjustable Nozzle 1 3 DEM10031B QR Lamce 1 4 DEM10030 QR Trigger 1 5 MTM70012 MVG Coupling 1 ...

Page 39: ...Hose Joiner MV00500 Alternative Hose Lengths 15 Metre HH00050MVG 30 Metre HH00100MVG High Pressure Hoses 1 2 3 4 1 Hose Insert MV00490 items 1 and 2 2 Nut 3 High Pressure Hose HH00030MVG 4 Hose Joiner MV00500 Alternative Hose Lengths 15 Metre HH00050MVG 30 Metre HH00100MVG ...

Page 40: ...ilter 3 MTM73001 QR Nipple Female 4 MTM73020 QR Nipple Male 5 HH0053 Yellow Hose 6 DEM20500 Jubilee Clip 7 DEM10042 INC 1 4 5 6 Suction filter with Hose and fittings 8 DEM10115 Detergent Pipe Chemical Pipe 3mtr 9 MTM73K991 Plastic washer for N0 3 Storm Range Inlet Fittings 1 2 5 6 6 3 4 8 9 ...

Page 41: ...3 8 R1T Hose 690mm 3 8 BSP 90 Straight 3 8 BSP 90 Storm Wall Mounted Internal Hose Pump head to gauge and Unloader valve to outlet KTW 25 6 09 HH0010 ...

Page 42: ...3 8 R2T Hose 1325mm 3 8 BSP 90 Straight 3 8 BSP 90 Storm Wall Mounted 415v Pump to pressure gauge KTW 29 6 09 HH00101 ...

Page 43: ...3 8 R2T Hose 710mm 3 8 BSP 90 Straight 3 8 BSP 90 Wall Mounted 415v Storm Unloader valve to outlet KTW 29 6 09 HH00102 ...

Page 44: ...ng directives 2000 14 EC Noise Directive Harmonised Standards Applied EN 292 1 EN292 2 now ISO 12100 EN 60335 2 79 EN55014 1 EN55014 2 EN 61000 3 2 Applied national standards and technical specifications DS EN 60335 2 79 Applied conformity evaluation method Appendix V Sound power level dB A HAV All triggers and lances have vibration levels below 2 5 m s s I hereby declare that the equipment named ...