Demon Tempest 1, Instruction Manual

Page 1: ...Thanks for viewing this information PDF There s more products details specification etc on our website CLICK THE LINKS ABOVE Floor Cleaners Other Cleaners Hire Options Contact More Astley Hire...

Page 2: ...manufactured in accordance with the following standards and recommendations HSE PVB PM29 BS5415 Part 1 BS5415 Section 2 4 1986 HSE PVB PM29 BS5415 Part 1 BS5415 Section 2 4 1986 This instruction manu...

Page 3: ...Nozzle make Monarch 60 R or AR Danfoss 60 S H P nozzle 25045 Electrode gap 6mm 1mm Motor power 2 2KW MTR00301 Ignition Transformer 70 Watts Pump oil 10W40 Fuel pump 50 Watts Unloader valve ARMM4B TSS...

Page 4: ...Nozzle DB000110 Electrodes DB00250 Fuel Filter N26001 25045 Nozzle DEM10115 Detergent Pipe AR1320351 Piston Guides ARKIT1857 Seal Kit ARKIT2611 Valves AR1560320 Pistons AR1560051 Valve Tube ARKIT1828...

Page 5: ...rn or blocked Piston seals worn Pump sucking air Clean and replace as required Replace Check water supply pipe and unions Pump will not By pass Non return valve dirty or jammed Clean or replace Water...

Page 6: ...eplace fuel nozzle h Descale water system hard water areas only EVERY 1000 HOURS OR 12 MONTHS WHICHEVER COMES FIRST a Complete 500 hour service b Replace pump seals c Replace oil seals d Check float l...

Page 7: ...NE a Push blue switch once to start the engine b Pull trigger until operating pressure is reached c Push red switch once burner will then operate d Burner will then ignite once trigger is pulled OPERA...

Page 8: ...ty goggles and helmet or helmet with a visor wear waterproof clothing and gloves take particular care with detergents and chemicals e NEVER attempt to disconnect any hose with pressure in it or allow...

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Page 11: ...EM10410 Wheel WHEEL230 Wheel Cap WHEEL25 Mains Cable DEM10390 Chassis DEM102165 Chemical Pickup Lid DEM20170 Handle DEM10190 Rubber Bonnet Clips DEM10360 Water Inlet MTM73001 Female Coupling MTM73020...

Page 12: ...Electrical Enclosure DEM10323 Unloader Valve Boiler Flow Sw Fuel Pump 240V DB002300 110V DB002305 240V Motor MTR00100 110v Motor MTR00301 415V Motor MTR00220 Trip switch DEM10175 Note Not visible Cap...

Page 13: ...equired for the frost protection system then this must be installed upstream of the isolator so the heater will work even if the mains supply is turned off A fused spur is ideal for this application 2...

Page 14: ...nk DEM10437 Flow Valve Assembly DEM10450 Fuel Tank DEM10401 Frost Protection Heater DEM101341 Frost Stat DEM101342 Lid DEM10420 Pressure Guage DEM20620 Pump 230v ARXT 11 14 415v RK15 20 Fuel Pump DB00...

Page 15: ...Worn out items considered fair wear and tear Parts which may or may not wear out during the first year and which are considered service items which will need replacing from time to time High pressure...

Page 16: ...rchase order number to cover the parts When the parts are fitted they must be returned for ex amination before a credit note is issued 4 If you are unable to repair the machine then we will despatch a...

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Page 18: ...d Water Lance 045 Blue Storm 1 2 FS1 WM1 P1 P2 N A N A N A P1 P2 DEM10031R Cold Water Lance 05 Red FS4 WM4 P4 D1 N A N A N A P4 D1 DEM10032B Hot Water Lance 045 Blue N A N A N A Tempest 1 3 4 13 17 pu...

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Page 21: ...HH0049 3 8 Ferrules R1A HH0053 Hose from Pump to Tap 1 2 L P Yellow Hose...

Page 22: ...cal Valve MTM25801 Cable Gland DEM100938 Detergent Pickup Rubber Bonnet Clip DEM00360 Water Outlet MTM70013 Female MTM70012 Male Water Inlet Inlet Connector MTM73001 Female nito Hose Connector MTM7302...

Page 23: ...zle 1 N26001 15045 Nozzle 1 N26001 1505 Nozzle 2 DEM20340 Barrel Nut 3 MTM0001000 Rubber Cover 4 DEM10032Y Tempest 4 QR Lance 04 5 DEM10030 QR Trigger 6 MTM70012 MVG Nipple 3 8 male DEM100521 Turbo 04...

Page 24: ...anism inside the switch The top terminal on the switch is a common live feed in and the other two are N O and N C respectively which means it does not matter which terminal you use for the switching s...

Page 25: ...ARK UNIT F2 N E FUEL PUMP F2NE R E E D T S S M O T O R Tempest 240V and Tempest Cabinet Wiring For Cabinet see Tempest cabinet switch drawing Low water sensor wired in series with TSS Blue cables join...

Page 26: ...er FUSE001 Fuse DB000160 Fan Motor 240V DB000252 Ignition Transformer DEM100750 Relay Base DEM100910 Relay DEM100948 Connector Block 3way DEM10341 Enclosure Base DEM10322 Lid for Enclosure DEM10327 Sc...

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Page 28: ...use Holder FUSE002 Fuse 3 5 DB000170 Fan Motor 110V DB000255 Ignition Transformer DEM100750 Relay Base DEM100915 Relay DEM100948 Connector Block 3Way DEM10341 Enclosure base DEM20110 PG9 Cable Gland D...

Page 29: ...L L1 L2 L3 A2 A1 MAINS BULLET For Tempest Cabinet see Tempest cabinet switch drawing Low water sensor wired in series with TSS sensor Blue cables joined Brown on TSS to 96 Brown on low water sensor to...

Page 30: ...Tempest Cabinet Switches LED LED HOT ON OFF ON OFF Live L1 top of relay Reed Live Live Live Connector Neutral Connector Block Live Link Top of F1 Block KTW 12 3 13...

Page 31: ...Frost Stat Heater Coil all cabinets 240v Heater Coil Thermostat L N E KTW 12 3 13 1 2 3 4...

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Page 35: ...2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Inner Boiler Details 37 38 10 9 1 25 2a...

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Page 37: ...9 M10 Washer NBW00310 3 20 M10 Nut DB000345 3 21 M10 Spacer DB000350 3 22 M10 Nyloc Nut DB000345 3 23 Screw NBW00460 3 24 Flame swirler DB000100 1 25 Washer NBW00300 9 26 Fuel Pipe DB002400 1 27 HT Ca...

Page 38: ...erinthefuelthatitisnotpossibletofilterout Nozzleswillnotatomise thefuelcorrectlyleadingtoalongerflamepathwhichyoucanseebyflames visiblenearthetopofthechimney Toremedythisemptythefueltankandfill withcl...

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Page 42: ...DEM 20502 8 DB002520 7 DEM 20502 9 M TM 87100 10 DB002515 1 1 DB002500 12 DB002510 Demon Hot Water Range Fuel Tank 13 DEM 20401 14 DB000156 15 DB002300 16 DB00240 5 DEM20440 5a 5 DEM 20440 5a Please n...

Page 43: ...110 Hose tail 2 20 MTM89011B Mesh Insert Y strainer 1 21 MTM89011 Brass Filter 1 Fuel System Part List No Part No Description Qty 1 DEM10410 Fuel Tank Complete 1 2 DEM10420 Fuel Tank Cap 1 3 DEM20450...

Page 44: ...umber Description Qty DEM10450 Brass Float Arm 1 DEM10449 Ball For Float Arm 1 DEM10445 HP Insert White7 to 20bar 1 DEM10446 MP Insert Red3 to 7bar 1 DEM10447 LP Insert 0 to 3bar 1 No other Parts avai...

Page 45: ...Note Pump available in 230V or 110V only fuel pump has no serviceable parts When fitting new pump do not shorten leads pressure set to 110 psi 7 5bar...

Page 46: ...Pump for Tempest 1 and Tempest 3...

Page 47: ...85 AR1381550 Washer 6 19 AR1260790 Circlip 1 88 AR1269222 Pump Head pre ass 1 20 AR1320370 Bearing 1 89 AR1266740 Cap 1 21 AR1320330 Bushing 1 22 AR1320010 Pump Housing 1 23 AR880130 Oil Plug 1 24 AR1...

Page 48: ...For Tempest 1 and Tempest 3...

Page 49: ...1271170 Back up ring 1 56 AR2022200 Clip 1 17 AR1080190 O ring 2 57 AR2029753 TSS assembly 1 18 AR1271160 Lower piston 1 58 AR660190 O ring 1 19 AR1980200 Valve seat 1 59 AR880840 O ring 1 20 AR147021...

Page 50: ...Pump for Tempest 4 RK 13 17 RK 15 20H RK21 15...

Page 51: ...1 15 AR880330 Gasket 3 47 AR180101 O Ring 1 16 AR138130 Seal 3 48 AR820361 Plug 1 17 AR850370 Screw 8 48 AR960870 Plug 1 18 AR1380050 Closed Bearing sup 1 49 AR1381071 Pump head 1 19 AR640030 O Ring 1...

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Page 53: ...R391000 O Ring 1 14 AR108640 Back up Ring 1 15 AR1560150 O Ring 1 16 AR1560100 Jet 1 17 AR1560140 Spring 1 18 AR180101 O Ring 1 19 AR1540080 Fitting 3 8 G 1 19 AR1540190 Fitting 3 8 NPT 1 20 AR1540110...

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Page 55: ...1200690 O ring 1 15 AR394280 O ring 5 16 AR2260070 Shutter 1 17 AR2760980 Seat 1 18 AR770140 O ring 1 19 AR2760640 Ring 1 20 AR390080 O ring 2 21 AR1540272 Screw 1 22 AR1982520 Hose tail 1 23 AR480480...

Page 56: ...its amending directives 2000 14 EC Noise Directive Harmonised Standards Applied EN 292 1 EN292 2 now ISO 12100 EN 60335 2 79 EN55014 1 EN55014 2 EN 61000 3 2 Applied national standards and technical s...