Chapter 3 Maintenance and Inspection ........................................................................................................................ 27
3.1
Maintenance & Inspection Intervals and Purposes ............................................................................................. 27
3.2
Daily Inspections................................................................................................................................................. 28
3.2.1
Check Items.................................................................................................................................................. 28
3.3
Quarterly Inspections .......................................................................................................................................... 29
3.3.1
Check Items.................................................................................................................................................. 29
3.3.2
Cleaning the Air Intake Filter in the Robot Controller ................................................................................. 29
3.4
Biennial Inspections ............................................................................................................................................ 30
3.4.1
Battery Replacement and Belt Inspection..................................................................................................... 30
3.4.2
Replacing the Encoder Backup Battery........................................................................................................ 31
3.4.3
Replacing the Memory Backup Battery ....................................................................................................... 33
3.4.4
Setting the Next Battery Replacement Date ................................................................................................. 33
3.5
Supplies and Tools for maintenance.................................................................................................................... 34
3.6
Replacing Fuses and Output ICs ......................................................................................................................... 34
3.7
Checking the Odometer and Trip Meter.............................................................................................................. 35
3.7.1
Displaying the Odometer, Trip Meter, and Oil Change Intervals ................................................................. 35
3.7.2
Resetting the Trip Meter to Zero .................................................................................................................. 37
3.8
Checking the Controller ON-Time and the Robot Running Time and Resetting Their User Counters............... 38
3.8.1
Displaying the Controller ON-time and the Robot Running Time ............................................................... 38
3.8.2
Resetting the User Counters of the Controller ON-Time and the Robot Running Time .............................. 40
3.9
Resetting Encoders.............................................................................................................................................. 42
3.10
Backing up Projects............................................................................................................................................. 43
3.10.1
Back up project data ..................................................................................................................................... 43
3.10.2
Transfer arm data.......................................................................................................................................... 45
