Deprag 385484 A, Operating Instruction Booklet

Page 1: ...012805en Operating Instruction Booklet Electronic Torquemeter ME5000 385484 A ...

Page 2: ...e offer solutions for all jobs in the area of Screw driving technology from the simple Hand Tool up to the complete Screwdriving Robot Please read this operating instruction booklet carefully so that you can work safely with the Electronic Torquemeter for a long time to come For further information please contact your local service station or directly the DEPRAG SCHULZ GMBH u CO During our busines...

Page 3: ...2 4 Bottom of the ME5000 12 2 5 View of Connection Strip at Docking Station 13 3 REQUIRED ACCESSORIES 14 3 1 Additional Power Supply in Connection with External Rotary Type Transducers 14 4 OPTIONAL ACCESSORIES 14 5 INSTALLATION AND CONNECTION 15 5 1 Power Cable 15 5 2 RS232 Port 15 6 SOFTWARE UPDATE 15 7 INPUT PARAMETER 16 7 1 Keypad Description 16 7 2 Menu Operation 17 7 3 Menu Layout 19 8 OPERA...

Page 4: ...Trans ducers The use of this instrument in any other way is not acceptable Furthermore DEPRAG is not liable for damages resulting from the misuse of the instrument the user alone is liable The correct use of the instrument includes compliance with all Operating Maintenance and Repair Instructions which are considered an integral part The instrument can only be operated maintained and repaired by p...

Page 5: ...ory calibrated every 12 months We offer those types of calibration services for all our torque measuring in struments and transducers We can also calibrate and certify your complete measuring chain Please contact us for additional information Terminology Measuring Value Submitted torque from transducer Calibration Value Sensitivity of transducer Measuring Series A pre programmed amount of measurin...

Page 6: ...zed then the machine does not have a defined capability It is then not possible to assign a statistical capability index to the machine b the machine is capable to produce parts within predetermined tolerances The neces sary evidence can only be generated using the conformity capability as shown under item a The machine capability test is a short term test which sole goal it is to recognize machin...

Page 7: ...Instrument This electronic torquemeter has been designed and constructed for the sole purpose of monitoring Piezo Transducers Strain Gauge Transducers or external Rotary Type Trans ducers in an industrial environment 1 5 1 Piezo Electric Effect The positive and negative loads of the piezo electric effective dielectric materials are dis tributed unsymmetrical Because of the molecules respectively t...

Page 8: ...ms the emitted electrical load from the transducer into an electronic voltage The voltage depends on the integrated capacitor which is on the measuring input i e at a range capacitor of 1000 pC a load of 2000 pC is converted into 2 V Each measuring range is rated to 5V 1 5 3 Drift Piezo Measuring Transducers A characteristic of the charge amplifier is the drift This drift is caused by the input re...

Page 9: ...9 2 Front Rear and Connection Strip 2 1 Front view of the ME5000 incl Docking Station connection to electronic torquemeter ME5000 docking station ...

Page 10: ...10 2 2 Rear View of the ME5000 connection to docking station ...

Page 11: ...trip on ME5000 IMPORTANT If an external rotary type transducer is used an external power supply has to be connected to the measuring instrument see next page Piezo Transducer Strain Gauge and or external Rotary Transducer ...

Page 12: ...0 NOTICE DO NOT use the supplied Battery Pack Charger ACS 110 traveller as addi tional power supply for rotary torque transducer Required accessories chapter 10 1 additional power supply for rotary type transducer ON OFF switch ...

Page 13: ...13 2 5 View of Connection Strip at Docking Station power supply battery pack charger ACS 110 traveller serial port RS232 ...

Page 14: ...orm MP 160 DMS 20 to 160 N m 385200 D Piezo Electric PE Trans ducer Torque Wrench MS 25 PE W 25 N m 346217 A MS 2 DMS 0 1 to 2 N m 387798 B MS 7 DMS 1 to 7 N m 387798 A MS 7 DMS W 1 to 7 N m 388050 A Strain Gauge DMS Transducer Torque Wrench MS 25 DMS W 4 to 25 N m 388050 C Connector Cable for Ex ternal Rotary Type Trans ducer 2 m 4 m 6 m 385486 A B C Connector Cable for MPXXXPE 5 m 810675 Connect...

Page 15: ...rox 15 minutes impulse trickle charging If this happens remove the unit from the charging point and then place it again into the charging point Make sure that the red light Charge 2 is on while charging the unit 5 2 RS232 Port If the measuring values need to be displayed on a PC or printed on a serial printer then the RS232 connection cable standard needs to be connected to the RS232 port on the d...

Page 16: ... Menu Use arrow up to select the next menu item or to increase the calibration value Use arrow down to select the previous menu item or to decrease the cali bration value Use the START STOP key to always return to the previous menu item The values in the selected menu item will not be changed Tastatur ...

Page 17: ... selection with the SET key Use the START STOP key to return to the menu The measuring ranges are dynamically matched to the calibration values The ex pected measuring value should be within the upper third of the measuring range CALIBRATION VALUE Input a new calibration value Press the SET key and use the UP or DOWN arrows to select the new calibration value Use the START STOP key to return to th...

Page 18: ...unit Confirm selection with SET key Use the START STOP key to return to the menu LANGUAGE Select a language Press the SET key and use the UP or DOWN arrows to select a new language Con firm selection with SET key Use the START STOP key to return to the menu 4 If the measuring instrument is not used for 5 minutes the system goes back into standby mode 5 Use the Reset key at any time to restart the ...

Page 19: ...0 0 80 0 480 0 CALIBRATION VALUE K 0200 pC N m STRAIN GAUGE TYPE MP2DMS MP7DMS MM12DMS CALIBRATION VALUE K 0500 RANGE 200 N cm 500 N cm 1000 N cm MEASURING RANGE RANGE 200 N cm 500 N cm 1000 N cm 2000 N cm 10000 N cm 50000 N cm CALIBRATION VALUE CALIBRATION VALUE K 0200 pC N m STRAIN GAUGE TYPE STRAIN GAUGE TYPE MP2DMS MP7DMS MV12DMS MP MS25DMS MP160DMS MP500DMS ...

Page 20: ...G SERIES SELECT MEASURING SERIES NUMBER OF MEASUREMENTS PER SERIES 010 CMK LIMIT VALUES 15 0 VON x SELECT MEASURING SERIES SIGNAL RECOGNITION SIGNAL RECOGNITION AUTOMATIC START STOP MEASURING METHOD MEASURING METHOD INDIVIDUAL SERIES MEASURING UNIT MEASURING UNIT N cm N m kg cm k gm oz in lb in lb t LANGUAGE LANGUAGE GERMAN ENGLISH ...

Page 21: ...value will be indicated on the display This instrument is able to measure signals up to 10 kHz 8 1 2 START STOP Signal Recognition Press the START key to start a peak value measurement The maximum torque value is being stored The measurement will stop by pushing the STOP Key The highest measured torque value will be indicated on the Display This in strument is able to measure signals up to 10 kHz ...

Page 22: ...s light illu minates as soon as the charger is connected to main supply Red LED Charge Continued light signals that the battery pack has been inserted into the charger Green LED Ready Continued light signals that the battery pack is charged After approx 2 minutes the LED changes into a blinking green light indicating that charge is being kept constant After contact of the battery pack with the cha...

Page 23: ... 0 058 N m 0 058 N m 100 6 N cm Example 2 Measuring Range 4 1000 pC 172 pC N m 2 2 90 N m 2 9 Nm 3 N m Calculate MBE MESSBEREICH 5 K WERT 1 1 Example 1 Measuring Range 1 20 pC 5 172 pC N m 1 1 0 52 N m 0 52 N m 100 50 N cm Example 2 Measuring Range 4 1000 pC 5 172 pC N m 1 1 26 42 N m 26 42 N m 20 N m If the measured value is larger than the measuring range then the display shows OVL overflow To E...

Page 24: ... 40 mm Dimensions charger L x H x W 100 x 155 x 50 mm Weight measuring in strument with battery pack kg lbs 0 54 1 19 Weight charger kg lbs 0 48 1 06 Voltage V 6 AKKU 7 5 Batteries Power consumption mA approx 400 Measuring ranges 6 measuring ranges from approx 1 Ncm to approx 400 Nm depending on transducer used ...

Page 25: ...uring chain Calibration values are not correct Input calibration values paragraph 4 Start signal incorrectly timed Check Start signal para graph 1 Measuring result is too small Measuring chain is not setup correctly Recheck measuring chain Calibration values are not correct Input calibration values paragraph 4 Measuring result is too high Measuring chain is not setup correctly Recheck measuring ch...

Page 26: ...struction of the measuring instrument ME5000 corresponds to the following pertinent regulations EMV Guideline Version 91 368 EG Appendix I No 1 and No 2 2 Applicable Norms IEC 1000 4 1 IEC 1000 4 2 IEC 1000 4 3 VDE 0113 VDE 0100 VDE 0710 Amberg 20 04 2007 15 Service Locations and Authorized Partners Contact persons in Germany as well as contact persons worldwide can be found on our web site www de...

Page 27: ......

Page 28: ...CHULZ GMBH u CO P O Box 1352 D 92203 Amberg Kurfürstenring 12 18 D 92224 Amberg 09621 371 0 Fax 09621 371 120 Internet http www deprag com e mail info deprag de May 11 Technical alterations and errors reserved ...