Deprag 397075 A, Operating Instruction Booklet

Page 1: ...012613EN Operating Instruction Booklet Stationary Screwdriver Spindle 347 218 31UL 397075 A 347 318 31UL 397075 B 347 518 31UL 397075 C 347 618 31UL 397075 D MINIMAT ULTRA ...

Page 2: ...river Spindles 4 1 3 Owner Obligation 4 1 4 Operator Obligation 5 1 5 Warranty and Liability 5 1 6 Symbol Description 6 1 7 Observe Environmental Regulations 8 2 DESIGNATED EQUIPMENT USE 8 3 INSTALLATION 9 4 OPERATION 11 4 1 Range and Exchange of Clutch Spring 12 4 2 Torque Adjustment 14 4 3 Change of bits 15 4 4 Connection Possibilities of the Function Control 16 5 DISASSEMBLY ASSEMBLY 17 5 1 Cor...

Page 3: ...is clearly described in chapter Designated Equipment Use and those requirements have to be observed as well Prerequisite for the safe conduct and the uninterrupted operation of the equipment is the knowledge of the basic safety tips and the safety regulations Additionally all current regulations for a safe operational area for accident prevention guidelines of electrical and mechanical installatio...

Page 4: ...r pressure A pressure regulator has to be installed which regulates pressure before reaching the tool After turning off the tool the bit will continue to rotate inertia 1 3 Owner Obligation The owner is obliged to only let persons operate the equipment who are familiar with basic work environment safety rules and accident preventing regulations Also those persons must have been instructed in the c...

Page 5: ...f the following causes apply Use of the equipment in a non designated application Improper installation operation service or maintenance of the machine Operation of the machine with either defective or removed safety and protection devices Non observance of the requirements stated in the operating instruction booklet in regards to transportation storage mounting installation operation maintenance ...

Page 6: ... damaging grease cooling agents or detergents RECOMMENDATIONS Important or additional information on the equipment or in the documentation Use eye protection or wear safety goggles Wear hearing protection Warning against hand injuries Attention Keep away your hands from areas which are marked with this symbol Hands may be crushed seized or otherwise injured ESD protected area Equipment may be dama...

Page 7: ...er repair and maintenance check the following items make sure all detached and re attached connections are solid confirm that removed covers screens or filters were re installed During disconnecting or reconnecting of an air operated equipment injury may occur due to a whipping air hose After conclusion of maintenance or repair and prior to start of operation make sure to remove all materials tool...

Page 8: ...ing cleaning agents must not leak into the ground or into the sewage system Such materials must be stored transported contained and recycled in suitable containers 2 Designated Equipment Use Screwdriver Spindles are constructed for the stationary use in Lever Operated Single Spindle Screwdriving Stations Construction Units Multi Spindle Screwdriving Stations Robot End Of Arm Tooling X Y Z Screw As...

Page 9: ...consisting of Filter with condensation reservoir Regulator and Oiler When choosing a maintenance unit observe air consumption rate for the tool see Technical Data Air Consumption Thread Size Part No 0 05 0 5 m min 820454 A 0 15 1 5 m min 820455 A 0 8 6 0 m min 821608 A b for the use with minimal lubrication connect to a filter regulator consisting of Filter with condensation reservoir and pressure...

Page 10: ... be adjusted to an airflow between 5 0 71 PSI and 6 3 bar 90 PSI A higher pressure leads to increased wear and tear A lower pressure may lead to clutch not being able to correctly shut off the motor In regards to air quality according to ISO8573 1 we recommend CLASS RESIDUE OF OIL RESIDUE OF DUST RESIDUE OF WATER Content mg m Particle Size mm Concentration max mg m Dew Point o C Pressure Concentra...

Page 11: ...ion and connection of the Screwdriver Spindle requires the following steps 1 Adjust clutch to required torque setting see paragraph Torque Adjustment 2 Install Screwdriver spindle according to picture Installation Tips for screwdriver spindle 3 Connect main air hose 4 Connect pneumatic function control hose This function control is under pressure of 2 5 bar during actual screw driving If the funct...

Page 12: ...ty The air connector not used must be vented to prevent reduction of performance 4 1 Range and Exchange of Clutch Spring The torque range of the DEPRAG Screwdriver is adjustable Please see a listing for the torque ranges of the color coded springs below Torque Range of the individual clutch spring PART NO WIRE Æ COLOR TORQUE MIN TORQUE MAX 323035 1 2 5 mm Green appx 1 4 Nm 12 in lbs appx 2 0 Nm 18...

Page 13: ...ng 6 Remove clutch spring replace with new clutch spring and reassemble the clutch in reverse order 7 Insert the clutch into the clutch bearing and tighten clutch bearing to the DEPRAG Screwdriver left hand thread Attention The claw of the intermediate ring must engage with the claw of the spindle Check this and insure that engagement lift on the spindle is available 8 An external torque adjustmen...

Page 14: ...supplied hand screwdriver 326240 through one of the slots on the motor housing into the half round bore of the lock ring if necessary turn bit by hand 3 By turning the hand screwdriver 326240 clockwise the torque is re duced and by turning it counter clockwise the torque is increased Picture Torque Adjustment half round bore for hand screwdriver ...

Page 15: ...hich may result in injuries 1 Unscrew the spring sleeve left hand thread only necessary if a finder is mounted 2 After pulling the sleeve 351890 the bit may be removed or inserted Picture Change of bits Before exchange of bits clutch bearing has to be in place Make sure to use perfect bits with DIN 3126 E6 3 1 4 exter nal hexagon end only sleeve 351890 ...

Page 16: ...s each in connection with a PE Switch or similar Use as air pressure inlet if 6 3 bar 90 PSI air pressure is given to the function control port the driver starts rotating at about 15 of its speed This will simplify the engagement of bit socket to fastener for example when driving hex screws nuts etc Function Description Driver Start Picture Installation The screwdriver starts as soon as connected ...

Page 17: ...roceed in the sequence described below 1 Disconnect the screwdriver from the air supply 2 Unscrew the clutch bearing 397160 C AF 22 complete with the spring sleeve Accessories Optional equipment left hand thread 3 Take out the complete clutch 3953051 A 4 Clamp the screwdriver by means of the chucking jaws 461498 into a vice utilizing the flats of the motor housing 3988561 and unscrew the double ni...

Page 18: ...into fixing device b Pull off shaft side bearing cover from rotor c Remove rotor cylinder NOTE Exchange only complete sets of vanes d Remove vanes and check them thoroughly Vanes that are too narrow or damaged have to be replaced in sets e Pull off air connecting side bearing cover from rotor f Press the two ball bearings from the bearing covers ...

Page 19: ...ecting side bearing cover with the ball bearing on the rotor Attention Preassemble the motor housing 3988561 by hand and do not tighten excessively For assembly proceed logically in reverse order with reference to disassem bly Special Repair Tools Optional Equipment NAME USAGE PART NO Fixing device for rotor cylinder 460762 Arbor to disassemble bearing cover with groove ball bearing 462329 Press i...

Page 20: ...lutch ATTENTION If the stop pin is installed incorrectly the clutch will NOT shut off In between the two curves the taper of the stop pin has to point towards the outside as illustrated in the pictures below Curves Taper on Stop Pin Taper on Stop Pin ...

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Page 28: ...28 5 3 Spare Parts Drawings for Accessories ...

Page 29: ...29 5 4 Installation Tips for Screwdriver Spindle ...

Page 30: ...icient oil is in the lubricator if lubrication is used and that the adjustment is correct We recommend for your lubricator DEPRAGOL part 790081 E After cleaning the gearing parts have to be greased prior to re assembly preferably with Grease part 807293 After assembly fill 2 3 drops of DEPRAGOL into the air inlet nipple If tool are being used with lubrication we recommend to have tools tested and ...

Page 31: ...lutch spring Insufficient Power Air pressure too low Minimum air pressure should be 90 PSI for maximum performance Restriction in air hose Remove bends or other restrictions Valve Pin too short Check required length of valve pin according to picture Actual Size of Valve Pin If needed exchange valve pin Hose I D is too small Use required hose I D Screen Support clogged Clean screen support or excha...

Page 32: ...O T to hold the screwdriver directed towards yourself or any other person Verify the actual size only with compressed air connected 8 Delivery Capacity Unused machines should be stored in a dry locked area QUANTITY NAME PART NO 1 Operating Instruction Booklet 012613EN 1 Stationary Screwdriver Spindle 397075 A B C D 1 Hand screwdriver 326240 1 set of Clutch spring See chapter Range and Exchange of ...

Page 33: ...A Spring sleeve cpl for vacuum suction 364671 D Operating Screwdriver with a Finder Installation of the Finder optional equipment Remove screw cap left hand thread from spring sleeve Insert finder and spring into spring sleeve Re attach screw cap onto spring sleeve left hand thread Picture Spring sleeve cpl 364671 A with finder and bit Picture Spring sleeve cpl 364671 D with finder and bit ...

Page 34: ...o a vice utilizing the flats of the motor housing otherwise motor and gearing parts may be damaged 3 Unscrew the double nipple 829214 together with the air connection parts 4 Take off snap ring 800964 from air connection 386924 F and remove the silencers 5 Screw off sleeve 401119 AF 19 from air connection 386924 F from valve housing 6 Mount the sleeve 4011191 and assemble the o ring 802483 as well...

Page 35: ...o 397075 A 397075 B 397075 C 397075 D Body Diameter mm 22 Drive hex female DIN 3126 F6 3 1 4 Weight kg lbs 0 6 1 3 Air pressure bar PSI 6 3 90 Hose for function control O D I D mm in 4 2 5 157 3 32 Hose for air supply O D I D mm in 8 5 5 314 7 32 Torque min Nm in lbs 0 3 3 0 3 3 0 2 2 0 2 2 Torque max Nm in lbs 1 0 9 1 4 12 2 0 18 2 0 18 Speed unloaded rpm 1900 1300 900 600 Noise level dB A 70 Air...

Page 36: ... stored in a dry locked area Disassemble the machine for the required disposal complete Observe local and environmental regulations for the separation and recycling of materials Recycle waste oil to avoid environmental contamination Waste Oil ...

Page 37: ...nstruction of the stationary screwdriver spindle 347 218 31UL 347 318 31UL 347 518 31UL 347 618 31UL its design this tool is meant for integration with another machine Operation of this tool is not permitted unless the complete unit of mounted machines conforms with the national Protection of Labour Regulations especially in application of the Provision and Use of Work Equipment Regulations Direct...

Page 38: ... 4 6 FI 05800 Hyvinkää Tel 358 0 10 7781 400 Fax 358 0 10 7781 401 Internet http www pneumacon fi e mail info pneumacon fi e mail harri lindroos pneumacon fi Tallinn office PK 2841 Kose PK EE 12001 Tallinn Tel 372 0 6 41 94 91 Fax 371 0 6 41 94 92 e mail rauno kolga pneumacon fi FINLAND Pneumacon OY Kankurinkatu 4 6 FI 05800 Hyvinkää Tel 358 0 10 7781 400 Fax 358 0 10 7781 401 Internet http www pn...

Page 39: ...8 56 66 93 841 Fax 48 56 66 93 805 Internet www integrator rhc pl e mail leszek wojtowicz rhc com pl e mail marek sobocinski rhc PORTUGAL Anibal Pires Lda A P 23 E N 1 Mourisca do Vouga P 3750 TROFA AGD Tel 351 0 234 690 087 Fax 351 0 234 690 093 Internet http www anibalpires pt e mail anibalpires anibalpires pt SINGAPORE Testel Systems Pte Ltd 1200 Depot Road 04 07 09 Singapore 109675 Tel 65 6271...

Page 40: ...GMBH u CO Postfach 1352 D 92203 Amberg Kurfürstenring 12 18 D 92224 Amberg 09621 371 0 Fax 09621 371 120 Internet http www deprag com e mail info deprag de Sep 06 Änderungen vorbehalten Technical alterations reserved ...