Derby cycle Pedelec Integrale 0.5, Original User Manual

Page 1: ...PEDELEC INTEGRALE 0 5 Original User Guide EN Version 1 17 01 2017 EPAC ELECTRICALLY POWER ASSISTED CYCLE ...

Page 2: ...7 IV I International EN 7 IV II Germany EN 7 IV II I Lights EN 8 IV II I I Replacement bulbs EN 9 IV II II Disposal EN 9 V Intended use EN 9 V I Pedelec EN 9 VI Pedelec weight EN 10 VI I Overall weight EN 10 VII The Pedelec and its components EN 11 1 General safety information EN 12 2 Protection from theft manipulation and loss EN 14 3 Before your first ride EN 15 3 1 Attaching the pedals EN 15 3 ...

Page 3: ... journey counter EN 36 5 11 BLOKS display 20 Overview and basic functions EN 36 5 11 1 BLOKS display 20 Display push buttons EN 36 5 11 2 BLOKS display 20 Three screen types EN 36 5 11 2 1 BLOKS display 20 Main display EN 37 5 11 2 2 BLOKS display 20 Trip display EN 37 5 11 2 3 BLOKS display 20 Power display EN 38 5 11 3 BLOKS display 20 Lights EN 38 5 11 5 Display 20c Menu EN 38 5 11 5 1 BLOKS di...

Page 4: ...ep this user manual and the other documents in the information pack for future reference Please pass on the user manual and information pack to other people who will use maintain or repair this Pedelec Failure to do so can lead to uncertainty which may cause death severe injuries and or damage to equipment You can download this guide the Original User Guide General and parts of the information pac...

Page 5: ...Open User Guide from CD or Check Online for New Version of User Guide PLEASE NOTE This symbol combined with the signal word IMPORTANT indicates a potentially dangerous situation Failure to comply with this safety instruction can result in damage to the Pedelec cycle and its components This symbol indicates helpful tips useful or important information about the product or its additional uses It doe...

Page 6: ...tial sale maintenance and owner changes DANGER Keep the service book appropriately up to date and adhere to the maintenance intervals Components can fail if wear and damage are not identified in good time If this happens whilst you are cycling you could injure yourself very seriously or even die Replace any worn damaged or bent components before using the bike again Method B 1 Insert the CD 2 Righ...

Page 7: ...IV II Germany The following regulations not exhaustive were applicable in Germany when this guide was compiled 01 2018 The motor may only be used as an aid to pedalling i e it may only help when the rider is actively pedalling The average motor power must not exceed 250 W The motor power must continue to fall if the speed of the bike continues to increase The motor must switch off automatically at...

Page 8: ...ght function is also permitted Reflector At least 1 Rear Red The highest point of the illuminating surface must not be higher than 600 mm above the road surface Large reflector 1 Rear Red The large reflector is marked with a Z It can be integrated in the rear light Reflector 2 Per pedal Yellow They reflect light in both directions forwards and backwards For you this means There is no obligation to...

Page 9: ...operating maintenance and repair conditions in the user guide and service book II III Service book Page EN 6 stipulated by the manufacturer Fluctuations in consumption and battery power as well as a reduction of capacity 6 3 1 2 Capacity Page EN 51 due to the bicycle s age are commonplace and technically unavoidable and as such do not constitute material defects Light type Number Position Characte...

Page 10: ...d the permitted overall weight of the Pedelec as this can result in fracturing or failing of important safety parts such as the brakes If this happens while you are riding the bike it can lead to severe falls with fatal consequences Overall weight Weight of the bike weight of the rider weight of the trailer bike or trailer weight of luggage and or child Bike type Overall weight permitted Weight of...

Page 11: ...0c 9 Easy reach control 10 Headset 11 Headtube 12 Front light 13 Shock absorber 14 Mudguard 15 Fork 16 Front wheel brake 17 Hub 18 Spokes 19 Wheel rim 20 Tyre 21 Pedal 22 Motor 23 Pedal crank 24 Inner bearing 25 Chain 26 Gears 27 Rear stand 28 Sprocket assembly 29 Motor 30 Seat stay 31 Chain stay 32 Seat tube 33 Integral battery and docking station 34 Down tube 35 Power jack 36 Battery charger 9 2...

Page 12: ...e yourself very seriously or even die If you do have to tighten something you will find a complete list of the required torque settings in Section 9 Torque settings Page EN 63 which must be strictly followed 1 General safety information Comply with the safety and user instructions at the start of the following sections DANGER We discourage allowing children under the age of 14 years to ride Pedele...

Page 13: ...anufacturers can impair the function of your Pedelec Serious acci dents can result Ask your cycle dealer to explain and show you how to use the special features of the components Please also follow the component guides We recommend asking your cycle dealer to assemble and adjust the bike Otherwise components could become loose due to a faulty assembly If this happens whilst you are cycling you cou...

Page 14: ...s the illegal resale of a bike more difficult and deters thieves A coded bike also makes it easier to identify the owner 2 Protection from theft manipulation and loss DANGER Protect your Pedelec from unauthorised access Serious injury may result if third parties modify components e g the brakes without your knowledge Inspect your Pedelec before every trip and after each time it has been transporte...

Page 15: ...que settings is in Section 9 Torque settings Page EN 63 strict adherence to which is a requirement Adjusting the Pedelec to your height If the bike is not correctly adjusted to your height you can lose control of the bike and fall badly DANGER Practise braking and riding with the assist function in a safe place before venturing into traffic If you do not familiarise yourself with the operation and...

Page 16: ...f and you could have a severe crash If screws are overtightened components can also be damaged If no value is shown on the component use the torque settings from Section 9 Torque settings Page EN 63 For 1 Loosen seat clamp s For 3 Tighten seat clamp s For 1 Loosen seat clamp s For 3 Tighten seat clamp s 3 2 Adjusting the saddle height Determining the correct saddle height 1 Sit on the Pedelec and ...

Page 17: ...the saddle in the curve of the saddle rail always do it in the straight section Only shift the saddle within the straight section Fig 1 Saddles that stay clamped outside this area can fail Fig 2 correct Rear seat clamping bolts Fig 1 wrong Fig 2 3 Tighten the two saddle clamping bolts by turning them clockwise with a torque of 12 Nm using a torque wrench DANGER Observe the prescribed tightening to...

Page 18: ...o tight or too loose 1 Grip the lower spacer with your thumb and forefinger Squeeze the front brake and move the wheel backward and forward If the headset is too loose there will be significant bucking at the lower spacer 3 4 Tilting the saddle 1 To alter the tilt of the saddle loosen the front saddle clamping bolt M6 by turning it anticlockwise using a 5 mm Allen key Turn the saddle clamping bolt...

Page 19: ...rning them anticlockwise with a 3 mm Allen key Do not completely remove the screw M4 screw M3 screw To turn the upper spacer you can insert a 3 mm Allen key into the longitudinal slot of the upper spacer and use this as a lever It is best to proceed in small steps A quarter of a rotation is often enough to adjust the fit 3 a Tighten the headset reduce the bearing play Turn the upper spacer anticlo...

Page 20: ...e height marking it will blind the oncoming traffic The brightest part of the light beam should preferably be midway between the ground and the height marking 4 Before tightening the screws align the lower spacer so that its profile overlaps the top tube in the straight ahead position 5 Once the headset has been adjusted as required tighten the M3 grub screw clockwise with a 1 5 Nm torque Use a to...

Page 21: ...can be different or stronger than what you are used to If you do not take the time to familiarise yourself with the braking effect you could cause a serious accident Practise until you feel safe Dismount if you ever feel unsafe Replace the brake pads when they reach the safe wear limit Using worn brake pads can result in serious injuries with fatal consequences CAUTION Disc brake Disc brakes Avoid...

Page 22: ...l supplier 5 When you have finished turn the crank to distribute the chain oil 3 11 Gears The gears are operated by the gear lever on the handlebars The gear shift allows you to adjust the gears of your bicycle and so the transmission to current riding conditions On a straight level stretch a higher gear is sensible to achieve and maintain a higher speed without having to pedal too much As soon as...

Page 23: ...r comprises an additional weight and as a result the rear wheel will be heavier than usual Replacing the rear wheel 1 Mount all the components removed from the wheel in accordance with the instructions and specifications of the respective manufacturer WARNING Make sure that all the components attached to the wheel are installed in accordance with the instructions and specifications of the respecti...

Page 24: ...d OPEN on the inside of the lever 3 Hook the quick release skewer into the slot and turn it anticlockwise until the quick release axle protrudes from the axle hole about 1 cm 4 Lift out the front wheel and remove the quick release axle Quick release skewer For 2 Open the quick release skewer PLEASE NOTE Detach all cables from the wheel e g lighting cables otherwise you could tear them 5 Remove the...

Page 25: ...le about 1 cm 3 Close the quick release skewer 4 Repeat if necessary WARNING Reattach any previously disconnected cables e g lighting cables otherwise you could tear them 3 12 3 Rims Cleaning 1 Remove the Pedelec battery 2 Brush the rims with a hand brush Heavier soiling can be removed with a soft damp cloth PLEASE NOTE Wait for the motor to cool for approximately 30 minutes after each ride before...

Page 26: ...the rotary control on the right hand side of the fork to LOCK or alternatively To reacti vate the suspension turn the control to the OPEN position LOCK Suspension locked OPEN Suspension activated DANGER Do not ride over a rough terrain with the suspension locked It can damage the suspension forks A broken fork could cause you to fall off and seriously injure yourself 3 13 2 Air system On some susp...

Page 27: ...andlebars front stem Check they are seated securely Check that the bell is working and attached correctly and securely Wheels Check the condition damage foreign bodies concentricity and pressures of the tyres Type Characteristics The maximum permissible pressure is marked on the side of a tyre in bar and psi pounds per square inch Tyres should not be inflated above or below this pressure Wheels Ch...

Page 28: ...s remove the battery before starting to work on the Pedelec Ac cidental activation of the button may lead to severe injuries CAUTION Do not open the drive unit There is a risk of electric shock It will also invalidate any warranty claim Only have repairs to the drive unit car ried out by trained cycle dealers Do not touch the motor after a long downhill ride it can become very hot You could burn y...

Page 29: ...the handlebar Weight incl cables 55 g Efficiency 85 incl Electronics Power electronics control Integrated into the wheel hub Cassette uptake Standard cassette up to 11 gears Shimano MTB Brake disc From 180 mm in diameter Torque uptake Variable torque arm depending on drop out Cut off speed 25 km h Operating temperature 20 C to 50 C Recommended storage temperature 18 to 23 C Protection class IP65 W...

Page 30: ...1 Mount the display if this has not already been installed 2 Press and hold the button on the easy reach control for approx one second The initialisation process will complete after approx five seconds and the riding screen will appear The Pedelec is now ready to use Please do not apply pressure to the pedal during the switch on process Only step on the pedals once the display has started If you w...

Page 31: ...n Otherwise a successful system initialisation cannot be guaranteed 1 Turn the display on the mounting plate counterclockwise by approx 90 degrees This will disconnect the electrical connection and the display can then be removed For 1 Turn the display on the mounting plate counterclockwise by approx 90 degrees 5 6 Attaching and removing the display The procedure is the same for both displays 5 6 ...

Page 32: ...nectors in order not to damage it 5 8 Easy reach control Overview and basic functions No Symbol Function 1 4 5 3 2 1 Switch Pedelec on off 2 a Increase assistance b Press and hold Switch on push assistance c Increase the value in the menu 3 a Reduce assistance b Reduce the value in the menu 4 Turn the cycle and display lighting on off 5 11 3 BLOKS display 20 Lights Page EN 38 5 Change display sele...

Page 33: ...ravel distance 5 10 6 BLOKS display 20 Travel distance cyclometer cycling time range Page EN 35 16 Cyclometer 5 10 6 BLOKS display 20 Travel distance cyclometer cycling time range Page EN 35 Typically the display will not show all the segments at the same time during a ride Please note that riding behaviour may change slightly after an update For this reason always take a test ride on a private la...

Page 34: ...ation A black field scrolls from the top to the bottom of the battery Use the button to move upward to the Assist levels Display message Recuperation Power recov ery braking performance Recuperation is working at low power Medium Recuperation is working at high power High 5 10 1 BLOKS display 20 Assist mode and Recuperation Assist mode 1 Select the assist level you require by briefly pressing the ...

Page 35: ...sh button on the easy reach control the light symbol will appear at the top of the display Switching on the lighting activates both the bicycle lighting as well as the backlighting on the LCD display Like this the display is easily readable even in the dark 5 10 3 BLOKS display 20 Warning triangle The warning triangle will appear whenever there is a fault on the system and or an inspection interva...

Page 36: ...Range Range Displays the residual range which is still available without recharging the battery This display will vary depending on the selected Assist level For example In Level 5 this range will be lower than in Level 1 Please see Section 6 4 1 Range Page EN 53 for further details on range The information on the display may differ from the actual range 5 10 7 Menu 1 To access the menu press the ...

Page 37: ... journey counter Page EN 36 8 Cycling time Displays the cycling time since you last reset the journey counter 5 10 8 Resetting the journey counter Page EN 36 5 11 2 1 BLOKS display 20 Main display 1 2 6 5 3 4 No Function 1 Lighting 5 11 3 BLOKS display 20 Lights Page EN 38 2 Time 5 11 5 Display 20c Menu Page EN 38 3 Speed 4 Push assistance 5 5 Push assistance Page EN 30 5 Range 6 4 1 Range Page EN...

Page 38: ...he display button briefly You can choose between Menu options Main menu Sub level 1 Sub level 2 Trip Distance Time Kcal Inspection Frame ID Inspection Charge cycles Cyclometer 5 11 2 3 BLOKS display 20 Power display 7 8 9 No Function 7 Ratio of pedalling power left hand bar to motor assistance right hand bar 8 Kilocalories estimated that you have used up on your journey so far 5 11 5 1 BLOKS displ...

Page 39: ...and Kcal to zero tap the Reset button The three values will be reset to zero 2 b To return to the main menu tap Trip or press the display button 2 c If you want to return directly to the main display press the display button Menu options Main menu Sub level 1 Sub level 2 Settings Touchscreen Inactive Always active Battery Symbol Percent Range Units Metric English Language English German French Spa...

Page 40: ... want to return directly to the main display press the display button 5 11 5 2 BLOKS display 20 Inspection Inspection menu item 1 Tap Inspection in the main menu You can now access sub level 1 where the following menu items are displayed Sub level 1 Meaning Frame ID Frame number Inspection Date of the next inspection Charge cycles How often the battery has been charged so far complete charge Cyclo...

Page 41: ... to sub level 1 tap Touchscreen or press the display button c If you want to return directly to the main display press the display button Battery menu item Battery menu item In this menu item you can set whether the charge level of the battery should be displayed as an icon as a percentage figure or as a range in km The display in the menu will also vary depending on the selected Assist level For ...

Page 42: ... button Time Date menu item Time Date menu item This menu item allows you to set the time and date on the display Units menu item Units menu item In this menu you can set whether you would prefer metric units kilometres per hour km h and a 24 hour clock or English units Miles per hour mph and a 12 hour clock on the display 1 Tap sub level 1 on the Units item You can now access sub level 2 where th...

Page 43: ...effect 1 Tap sub level 1 on the Time Date item You will then access sub level 2 2 Tap Time or Date Sub level 3 will appear 3 Determine which of the two fields is active by tapping the one you want The active field will be highlighted in white with a light green border beneath it while non active surfaces will be shown in light grey The Time menu allows you to select hours and minutes while the Dat...

Page 44: ...Power recovery braking performance Recuperation is working at low power Medium Recuperation is working at high power High 5 12 Tips and Tricks 5 12 1 Transporting your Pedelec WARNING Remove panniers and other attachments during transportation as they can come off and cause serious accidents Always remove the battery before transporting the Pedelec There is a risk of injury due to accidental activ...

Page 45: ...ld break while you are riding the bike resulting in serious or even fatal injuries for you and or your child Please consult your cycle dealer if you want to purchase a trailer bike or trailer 5 12 3 Luggage rack Position Over the rear wheel Maximum carrying capacity 15 kg Tested in accordance with DIN EN 14872 DANGER Check for different specifications on the luggage rack itself or in the luggage r...

Page 46: ...riding style accordingly If you do not adapt your riding style you could seriously injure or kill yourself The braking distance becomes longer thus you should start braking earlier and the steering response becomes more sluggish WARNING Make sure that the luggage does not obscure the view of the reflectors and rear lights and that they are easily visible to other road users Otherwise there is a ri...

Page 47: ...damp cloth Do not allow dirt to dry out It is best to clean the cycle immediately after your ride Drive unit CAUTION Do not clean the drive unit when it is warm e g straight after a ride You may burn yourself otherwise Wait until the drive unit has cooled down Wait for the drive to cool for at least 30 minutes 1 Remove the battery from the Pedelec 2 Clean the outside of the drive unit with a soft ...

Page 48: ...nsure that there is an adequate ventilation and observe the permitted ambient temperature range 0 40 C Do not extinguish a burning battery with water only the surrounding burning material Fire extinguishers with metal fire powder Class D are more suitable If it is possible to take the battery safely outside smooth the fire with sand WARNING Batteries must not be short circuited They can explode an...

Page 49: ...igns of damage A battery which looks fine on the outside should therefore also be subjected to an inspection Please contact your cycle dealer PLEASE NOTE Perform a learning cycle You should completely run down a new fully charged battery once until the drive assistance stops and without recharging it in between In that way the battery learns its capacity and the actual capacity will agree with the...

Page 50: ... Battery button 6 2 Technical details Type 14 Ah Position Down tube Nominal capacity 13 8 Ah Nominal voltage 36 V Power 482 Wh Weight 2600 g Charge cycles 1 100 full cycles Charge time Approx 3 hours Cell Li ion Range 100 km Permissible ambient temperature when charging 0 to 40 C Storage temperature 10 to 50 C Permissible ambient temperature in operation 10 to 40 C Recommended storage temperature ...

Page 51: ... faulty 8 2 Battery Page EN 61 6 3 1 1 Battery charge level 1 Briefly press the battery button in standby mode Display Description Battery charge level 100 5 LEDs light up 80 100 4 LEDs light up 60 80 50 3 LEDs light up 40 60 2 LEDs light up 20 40 0 1 LED lights up 5 20 0 1 LED flashes 0 5 6 3 1 2 Capacity Capacity indicates the quantity of electric charge the battery can deliver or store It is sp...

Page 52: ...st longer cycle ride however 7 3 1 Charging a battery Page EN 57 because the battery is only partially charged production regulations dictate that batteries are supplied partially charged by approx 50 1 Insert the battery from above into the holder 2 Push the battery into the holder until it clicks into place 3 If the key is in the lock turn the key clockwise and remove PLEASE NOTE Make sure that ...

Page 53: ...re pressure If the tyre pressure is too low it is harder for the tyres to rotate The drive unit needs to provide more assistance and the range decreases Riding style A low pedalling speed combined with high gears results in a high power consumption Switch on a low gear in good time to maintain constant cadence especially when starting Your fitness level The fitter you are the less assistance you w...

Page 54: ...attery exploding under you when you ride the cycle through rain The battery is sealed to prevent moisture and spray water from entering Total weight The lower the total weight supported by the bike the easier it will be to ride VI I Overall weight Page EN 10 Outside temperatures The lower the outside temperatures e g cold in winter the shorter the range Insert the battery just before starting off ...

Page 55: ...be used by children under the age of 8 years Older children must be sufficiently trained on how to use the battery charger People who are unable to use battery chargers because of their physical sensory or intellectual capabilities or because of their lack of experience or knowledge are prohibited from using them unless supervised or under the instruction of a responsible person Otherwise there is...

Page 56: ...only intended to be used indoors Keep the charger away from rain and moisture Do not use it on a damp surface If water gets into the charger there is a risk of electric shock If water has penetrated the casing unplug the device immediately and have it checked out by your dealer Condensation might form on the charger when the temperature suddenly changes from cold to warm When this happens wait abo...

Page 57: ... LED flashes Description of charging indicator The charging display symbols can vary If you are not sure what the symbols mean contact your cycle dealer 7 3 Functions 7 3 1 Charging a battery DANGER Read and follow the information on the charger specification plate otherwise there is a risk of misuse resulting in serious injuries Damaged batteries must not be charged The battery can remain on the ...

Page 58: ...he battery charger in a dry not excessively warm room The charger should not be exposed to a direct sun The recommended storage temperature range is from 18 to 23 C If the battery now stays on the charger the charger regularly checks whether the battery is still fully charged The LED charger starts to flash again After checking that the battery is full the charger switches back to steady mode 5 Re...

Page 59: ...t wheel circumference please contact your dealer for this The system will not turn on no on screen display a The battery is not firmly seated in the holder a Remove the battery from the holder and reinsert it and plug in the connector if necessary b Soiling b Check the charger plug and the battery socket carefully for deposits If the plug or socket are magnetic metal particles will accumulate quic...

Page 60: ...ith a floating bearing In contrast to the normal bicycle wheel hubs and hub dynamos a hub motor generates heat This heat causes the internal components to expand In order to prevent the different expansion behaviour of the installed materials from leading to an increased component stress when heat is generated the drive is equipped with a floating bearing In practice this means that When the unit ...

Page 61: ...level indicated on the battery status display As soon as the battery enters Sleep mode press the battery button for one second Then the learning cycle can be continued Please perform a learning cycle every six months or 5 000 kilometres If you do not repeat this from time to time the actual capacity of the battery will increasingly diverge from the value on the battery status display Battery key l...

Page 62: ...rocess Have your charger checked out by your cycle dealer it may need to be replaced d Deposits d Check the charger plug and the battery socket carefully for deposits If the plug or socket are magnetic metal particles will accumulate quickly Unplug the charger from the mains and remove the deposits with a soft dry cloth Battery is damaged Accident or fall involving the Pedelec or the battery has b...

Page 63: ...ned components can also be damaged Tighten all screws and bolts that are relevant for safety with a torque wrench This indicates the corresponding torque in newton metres Nm If no values are shown on the component or component manuals use the torque settings from the following table User guides service book and declarations of conformity are available for download in PDF format at www derby cycle ...

Page 64: ...right reprinting reproduction and distribution even in part are allowed only with the permission of Derby Cycle Werke GmbH Subject to misprints errors and technical alterations DERBY CYCLE WERKE GMBH Siemensstraße 1 3 49661 Cloppenburg Germany 49 4471 966 0 info derby cycle com www derby cycle com ...