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v.171214

  En.m3

ENGLISH

LIgHtINg & WIRINg MAINteNANCe

WIRINg LegeND

Symbol

Color

Description

Operation

G

Green Wire

Passenger Side (Right)

Right Signal

Brake

B

Brown Wire

Running Lights

Tail light marker

Yellow Front Side Markers

Y

Yellow Wire

Driver Side (Left)

Left Signal

Brake

W

White Wire

Ground

Trailer Ground

 

y

NOte:  

Brake light goes out on the side that is signaling.

 

z

Lower 

filament (Brighter light) = Brake & Signal

 

z

Higher Filament (Dimmer Light) = Running Lights

to test vehicle wiring;

You will need a 12v light tester. Attach the wire clamp of the tester to the ground wire on the vehicle plug.

Then touch the tester pin into one of the vehicle plug contacts. Turn on the corresponding vehicle operation i.e. Running 

lights. This will illuminate the tester light if the vehicle wiring is correct. Follow this same procedure for the signal and brake 

lights.

to test the trailer wiring;

Once you have confirmed that the vehicle trailer plug is operating properly, connect the trailer plug to your vehicle. 

Proceed to test each of the lights and power leads using your 12v light tester. Follow the wiring legend and diagram to test 

each corresponding wire for power when trailer light is not operating.

Always be sure to check your brake, running and signal lights before each use. Make sure that all of your connections are 

solid and that all wiring is in good condition.

Note: Bare, stripped or pinched wire will cause a short in the trailer, which will cause the vehicle fuse to blow. A 

solid ground is required for your lights to work properly. All contacts must be to bare metal. Light covers should 

be well maintained and kept clean. Be sure that your lights are always visible, not obstructed by your load.

LOADINg YOUR tRAILeR

A/B. 

Distribute the weight evenly.

C.  

Center the load over the axle, keeping about 10% of the weight on the tongue. (If vehicle wheels are not on a 

crossbeam you will need to add wood to the floor to support each axle).

D.  

Center the load from side to side.

e.  

Always secure your cargo into the trailer properly and in compliance to local laws.

CAUtION

Do not build your trailer load higher than 3’. Higher loading will affect trailer handling due to increased wind resistance. 

This may cause violent movements, accidents and serious injury.

tRAILeR CApACItY:

 

z

Never 

overload your trailer. Each trailer has a maximum payload that should not be exceeded. Overloading your trailer 

could cause serious damage to your trailer as well as the towing vehicle. Please refer to your trailer serial / certification 

label located on the frame of the trailer for capacity details.

 

z

The Gross Vehicle Weight Rating (G.V.W.R.) is: 

 

The Weight of the T The Maximum payload the trailer can carry. The trailer weight and the payload must not 

exceed this (G.V.W.R.) weight rating.

 

z

Be sure that any load carried in your trailer does not extend beyond the frame of your trailer. Never place loads on one 

side only.

tongue Weight

 

z

The tongue weight is 10% of the load (this does not include the weight of the trailer).

 

z

The load is divided so that 90% of the load is over the axle and 10% is over the tongue.

Summary of Contents for MMT5X7G

Page 1: ...n v 170119 DEtail K2 inC 1080 Clay Ave Unit 2 Burlington Ont L7L 0A1 1 888 277 6960 trailer Assembly guide Model MMt5X7g MMT5X7G DUG 2050 gVWR All Steel trailer 7 5 ft 229 cm Utility trailer gALVANIZe...

Page 2: ...Open and unpack all items Leave lots of working space as you will need to flip the trailer over later in the assembly The trailer frame is shipped upside down as shown Leave the frame on the cardboard...

Page 3: ...nsert the two M12 x 115 mm bolts from inside out through the tongue tube then the spring hub on the front Use the M12 x 90 mm bolts at the back again inserted from the inside out ward Install the M12...

Page 4: ...oupler and safety chains using the M12 x 75 mm bolts and M12 lock nuts provided The front bolt passes though the end link of the each safety chain as it is inserted through the tongue tubes One safety...

Page 5: ...cross the springs Mount the axle to the springs with the M10 U Type bolts left spring plate M10 washers and M10 nylock nuts notE Insert the raised point on the spring into the concave on the axle Make...

Page 6: ...ish Step 5 Install the tires Snug all ten wheel nuts provided The wheel nuts will need to be torqued after the trailer is ipped over and the wheel can be better held notE Tapered ends of wheel nuts fa...

Page 7: ...tongue notE Make sure all connections are accessible for light mounting when trailer is ipped over Mount the light assemblies onto the side of the rear portion of the frame using the M6 square neck b...

Page 8: ...assistance The trailer at this point weighs an estimated 400 lb 181 4 kg The fenders now need to be assembled Secure each fender by fastening the nuts and bolts provided with the fender to the rectang...

Page 9: ...v 171214 En a9 English Step 8 Install side panels Insert and tighten the eight four on each side M8 x 20 mm bolts and M8 lock nuts provided...

Page 10: ...e wiring Mount the side marker onto the side of the front portion of the frame using the self tapping screws Plug the light connector into the wire harness notE Use Dielectric grease on each connector...

Page 11: ...mblies Connect light assembly to wiring harness The driver s side light is the one with the clear lenses on the bottom the licence plate bracket needs to be installed on the driver s side as well at t...

Page 12: ...En a12 MMT5X7G man English Step 10 Install gates...

Page 13: ...lights are working correctly Inspect trailer once more to make sure all steps were completed properly Remember to recheck all nuts before use to make sure they are all properly tightened Caution It is...

Page 14: ...man v 171214 DEtail K2 inC 1080 Clay Ave Unit 2 Burlington Ont L7L 0A1 1 888 277 6960 MMt5X7g Owner s Manual 7 5 ft Utility trailer Read the owner s manual over carefully before you begin using your...

Page 15: ...trailer serial certification label 11 Balance and secure the load on the trailer See Trailer Loading section in this manual 12 Lubrication of the coupler springs and the tilt mechanism should be done...

Page 16: ...ause the vehicle fuse to blow A solid ground is required for your lights to work properly All contacts must be to bare metal Light covers should be well maintained and kept clean Be sure that your lig...

Page 17: ...ball WHeeL BeARINg HUB ASSeMBLY NOTE Bearings should be re packed every 2000 miles or 3200 kilometers no parts arE morE CritiCal for thE DEpEnDablE pErformanCE of Your trailEr than thE bEarings raCEs...

Page 18: ...p to you This form is found in your trailer manual package Take this form along with the bill of sale cash register receipt and safety certificate to your local Department of Motor Vehicles or Ministr...

Page 19: ...Axle Dead Plate 2 5X7G 18 M10 U Shape bolt 4 5X7G 19 M8 Locknut 16 5X7G 20 8 Flat Washer 28 5X7G 21 M8 x 40 Hexagon Bolt 8 5X7G 22LP License Plate Lamp Box 1 5X7G 23 Tailight Plate 1 5X7G 24 Tailight...

Page 20: ...v 171214 En m7 ENGLISH Schematic Drawing 1 2 3 4 5 9 6 7 8 33 11 12 13 16 17 18 21 20 19 23 22 24 25 26 27 28 30 29 31 32 10 14 15 34 35...

Page 21: ...assemblage v 171214 DEtail K2 inC 1080 Clay Ave Unit 2 Burlington Ont L7L 0A1 1 888 277 6960 guide d assemblage de la remorque Mod le MMt5X7g Remorque 2050 gVWR tout acier 7 5 pi 229 cm Remorque Util...

Page 22: ...aissez vous beaucoup d espace de travail car vous en aurez besoin de retourner la remorque plus tard dans l assemblage Le ch ssis de la remorque est exp di l envers tel qu illustr Laissez le ch ssis d...

Page 23: ...de M12 x 115 mm par l int rieur travers le tube de pole et travers moyeu avant du ressort Utiliser les boulons de M12 x 90 mm pour l arri re pour ceux ci aussi de l int rieur vers l ext rieur Install...

Page 24: ...les cha nes de s curit en utilisant les boulons M12 x 75 mm et crous de blocage M12 inclus Le boulon avant passe travers le dernier maillon de la cha ne de s curit et est ins r dans les tubes de la p...

Page 25: ...ssorts Monter l essieu sur les ressorts avec les boulons en U M10 plaque d assise du ressort rondelles M10 et crous Nylock M10 rEmarquE Ins rez la plaque soulev e sur le ressort dans la partie concave...

Page 26: ...5 Installez les pneus Vissez les dix crous fournis pour les roues Les crous de roue devront tre serr s quand la remorque sera replac e sur ses roues rEmarquE extr mit s e l es des crous doivent faire...

Page 27: ...ons sont accessibles pour le montage des lumi res lorsque remorque sera retourn Monter les ensembles de lumi re sur le c t de la partie arri re du ch ssis en utilisant les boulons paulement carr M6 ro...

Page 28: ...remorque p se maintenant approximativement 400 lb 181 4 kg Les ailes doivent maintenant tre assembl es Fixer les ailes en utilisant les crous et boulons inclus la plaque rectangulaire sur l essieu Il...

Page 29: ...v 171214 Fr a9 fran ais tApe 8 Installer les panneaux de cot de la remorque Ins rez et serrez les huit 8 4 de chaque cot boulons de M8 x 20 mm et crous de M8 fournis...

Page 30: ...ompl ter le c blage Monter les feux lat raux sur le c t de la partie avant du ch ssis en utilisant les vis auto taraudeuses Branchez le connecteur de la lumi re au harnais de c blage lectrique rEmarqu...

Page 31: ...re au harnais de c blage Le c t gauche cot conducteur est celui avec les lentilles claires au bas pour illumin la plaque d immatriculation le support de plaque d immatriculation doit tre install du c...

Page 32: ...Fr a12 MMT5X7G man fran ais Step 10 Installation des panneaux Barri res...

Page 33: ...remorque une fois de plus pour vous assurer que toutes les tapes ont t e ectu es correctement Assurez vous de rev rifier tous les crous avant de l utiliser pour vous assurer qu ils sont tous bien ser...

Page 34: ...14 DEtail K2 inC 1080 Clay Ave Unit 2 Burlington Ont L7L 0A1 1 888 277 6960 MMT5X7G Manuel du propri taire 7 5 pi 229cm remorque utilitaire Lisez ce manuel attentivement avant de commencer l utilisati...

Page 35: ...assurez vous que tous les boulons et goupilles sont en place avant d utiliser votre remorque 10 Ne d passez pas la poids nominal brut G VWR qui est indiqu sur l tiquette de certification remorque de...

Page 36: ...z confirm que la prise de remorque du v hicule fonctionne correctement branchez la prise de remorque votre v hicule Proc dez en v rifiant chacune des lumi res et fils d alimentation l aide de votre v...

Page 37: ...sur la pole est de 10 de la charge cela ne comprend pas le poids de la remorque z La charge est divis e de sorte que 80 de la charge sur l essieu est de 10 et est au dessus de la pole AttACHe De ReMOR...

Page 38: ...u 7 Replacez les boulons et la roue Force de couple de 80 livres pied Enregistrement de la remorque La remorque Detail K2 DOIT TRE CERTIFI E apr s l assemblage par un garage qui d tient une licence po...

Page 39: ...lon en U M10 4 5X7G 19 crou autobloquante M8 16 5X7G 20 Rondelle 8 28 5X7G 21 Boulon hex M8 x 40 8 5X7G 22LP Lumi re arriere pour plaque 1 5X7G 23 Support de feu arri re 1 5X7G 24 Lumi re arriere 2 5X...

Page 40: ...v 171214 Fr m7 Fran ais Sch ma 1 2 3 4 5 9 6 7 8 33 11 12 13 16 17 18 21 20 19 23 22 24 25 26 27 28 30 29 31 32 10 14 15 34 35...

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