Dettson AMP105-IEV, Installation Instructions And Homeowner'S Manual

Page 1: ...th the unit or its controls Call a qualified service technician 2008 09 02 X40136 Rev D MULTI POSITION INSTALLATIONS WITH CHIMNEY ICP Division UTC Canada Corporation Sherbrooke Quebec J1L 1V8 3400 Industrial Boulevard Manufactured by D N S 0 3 7 6 R é v A Models AMP105 IEV AMP120 IEV LBM105DRVB LBM120DRVB NOMV106D12B NOMV156E19B US C 445 01 4036 02 ...

Page 2: ...rbage or paper in the heating system and never leave rags or paper around the unit CAUTION These instructions are intended for use by qualified personnel who have been trained in installing this type of furnace Installation of this furnace by an unqualified person may lead to equipment damage and or hazardous conditions which may lead to bodily harm IMPORTANT All local and national code require me...

Page 3: ...Use only the type of fuel oil approved for this furnace see page 7 of this manual Overfiring will result in heat exchanger failure and cause dangerous operating conditions e Visually check all oil line joints for signs of leakage f Connect furnace to the chimney g The points in Part 2 Operation are vital to the proper and safe operation of the heating system Take the time to ensure that all steps ...

Page 4: ...ended that the unit be installed on a concrete pad that is 25 4 mm to 50 8 mm 1 to 2 thick When installed in the counter flow position this furnace must not be installed on combustible flooring unless the approved sub base is used Model DFB 101 Since the flue pipe is in counter flow position be sure that the clearances from the flue pipe to combustible construction are maintained Also it is recomm...

Page 5: ...0 2 p 21 22 for the dimensions of this opening Knockouts are provided on both sides of the furnace to cut the required size of opening for the installation of the return air ductwork This can be done on either the right or the left side of the furnace See Table 2 p 11 for dimensions NOTE THE BACK SHOULD NOT BE CUT OUT FOR RETURN AIR DUCTING Also there is provision on this furnace for a bottom retu...

Page 6: ...and free of obstructions Any blockages must be removed before installing this furnace c Cleaning the chimney or vent if previously used for venting a solid fuel burning appliance or fireplace d Confirming that all unused chimney or vent connections are properly sealed e Verification that the chimney is properly lined and sized per the applicable codes Refer to page 3 for list Masonry Chimney This ...

Page 7: ...h the unit is such that the safety device must be installed between the flue outlet of the appliance and the draft regulator as indicated in the instructions A positive pressure venting system Sealed Combustion System or Direct Vent MUST NOT use the BVSO Follow the instructions supplied with the venting system FIGURE 2 Blocked Vent Shut Off device wiring Installation shown Upflow with vertical exh...

Page 8: ...t Shut Off device wiring Installation Horizontal with vertical exhaust Blocked Vent Shut Off device wiring Installation Upflow with horizontal exhaust FIGURE 4 Blocked Vent Shut Off device wiring Installation Upflow with vertical exhaust DNS 1043 Rev A2 DNS 1043 Rev A2 DNS 1043 Rev A2 DNS 1043 Rev A2 445 01 4036 02 ...

Page 9: ...FPA 70 National Electrical Code CSA C22 1 Canadian Electrical Code Part 1 and or local codes The control system depends on the correct polarity of the power supply Connect HOT wire H and NEUTRAL wire N as shown in Figure 11 p 23 A separate line voltage supply should be used with fused disconnect switch or circuit breaker between the main power panel and the unit WARNING The unit cabinet must have ...

Page 10: ...page Dehumidification capability with standard Humidistat Dehumidification on systems using a variable speed motor is better than on most other systems If this feature is required the terminals on the electronic control board permit the wiring of a standard humidistat Refer to Figures 8 and 9 on this page for wiring instructions A furnace equipped with a variable speed motor will detect the openin...

Page 11: ...t may be necessary to install a sheet metal shield on an adjacent wall to prevent any possibility of a fire hazard Do not use this furnace as a construction heater Use of this furnace as a construction heater exposes it to abnormal conditions contaminated combustion air and the lack of air filters Failure to follow this warning can lead to premature furnace failure and or vent failure which could ...

Page 12: ...s in this manual for overfire pressure values A high pressure condition may be caused by excessive combustion air due to the air band being too wide open or a lack of flue draft chimney effect or some other blockage such as soot in the secondary section of the heat exchanger or the use of an oversize nozzle input or high pressure pump 5 CO2 and flue temperature instruments will enable you to obtai...

Page 13: ... the blower functions at 64 75 or 86 of cooling airflow depending on the adjustment of the DIP switches Refer to Tables 6 7 p 19 20 2 When the R G thermostat contacts open the blower stops immediately 2 3 4 Heat Pump Heating Cooling Mode NOTE 1 A dual fuel thermostat is required when a variable speed furnace is used with a heat pump See dual fuel thermostat Installation Instructions for interface ...

Page 14: ...ON OFF B 0 65 ON OFF B 0 65 ON OFF B 13 10 ON OFF B 2 5 OFF ON C 0 50 OFF ON C 0 50 OFF ON C 15 10 OFF ON C 2 0 ON ON D ALL ON ON D ALL ON ON D N A 0 ON ON D 1 5 Refer to Table 6 p 19 DIP SWITCH POSITION DIP SWITCH POSITION DIP SWITCH POSITION DIP SWITCH POSITION OIL HEATING MODE CFM ADJUSTMENT in all MODES HEAT PUMP and COOLING MODE SW1 HEAT SW4 DELAY SW3 ADJUST SW2 COOL TABLE 4A TABLE 4B TABLE 4...

Page 15: ...ld be inspected to determine if replacement is required 8 After cleaning replace the radiator baffle flue collar plate oil burner and close the two clean out access doors Reconnect the flue pipe and oil line 9 Readjust burner for proper operation 3 2 BLOWER REMOVAL To remove the blower from the furnace 1 Turn OFF all utilities upstream from the furnace 2 Remove the burner access door and blower do...

Page 16: ... Day Night Dealer name and address START UP TEST RESULTS Nozzle Pressure lb psi Burner adjustments Primary air Fine air Drawer Assembly CO2 Smoke scale Bacharach Gross stack temperature F Ambient temperature F Chimney draft W C Overfire draft W C Tests performed by 17 445 01 4036 02 ...

Page 17: ... 5 0 4 0 3 0 3 5 0 4 ELECTRICAL SYSTEM Volts Hertz Phase Operating voltage range Rated current Amps Minimum ampacity for w ire sizing Max w ire length ft Max fuse size Amps Control transformer External control pow er available Heating Cooling BLOWER DATA Motor HP 1 0 HP ECM 2 3 Blow er w heel size 12 x 10 Filter size 18 x 30 Maximum cooling capacity tons 0 5 W C Dip sw itches on the electronic boa...

Page 18: ...ec 13 60 sec 38 3 min D 1 ON 2 ON All 13 30 sec 100 0 sec 100 2 min No adjustment required A C size PreRun On Delay CFM Level Time ShortRun On Delay CFM Level Time Off Delay CFM Level Time All No delay No delay 100 90 sec Off Delay is the time required to cool down the coil heating mode with low CFMs to mimimize cool draft in the air distribution system in the system and then runs up to normal spe...

Page 19: ...0 13 30 sec 50 30 sec 38 3 min D 1 ON 2 ON All 13 30 sec 100 0 sec 100 2 min No adjustment required A C size PreRun On Delay CFM Level Time ShortRun On Delay CFM Level Time Off Delay CFM Level Time All No delay No delay 100 90 sec Off Delay is the time required to cool down the heat exchanger with low CFM to minimize cool draft in the air distribution system DELAY PROFILE FOR COOLING OR HEAT PUMP ...

Page 20: ...HIN 6 ft OF FURNACE 2 2 3 BOTTOM FURNACE COMBUSTIBLEFLOOR WITH SUBBASE 0 0 0 HORIZONTALLY OR BELOW FLUEPIPE 4 4 4 VERTICALLY ABOVE FLUEPIPE 9 9 9 FRONT FURNACE 8 8 24 SIDES TOP FLUE PIPE FIGURE 10 1 TABLE 8 1 Minimum clearances combustible materials Models AMP LBM NOMV 105 106 DNS 0139 Rev C Model AMP LBM NOMV 105 106 When used with floor base DFB 101 or HFB 101 445 01 4036 02 ...

Page 21: ...THIN 6 ft OF FURNACE 2 2 3 BOTTOM FURNACE COMBUSTIBLE FLOOR WITH SUBBASE 0 0 0 HORIZONTALLY OR BELOW FLUEPIPE 4 4 4 VERTICALLY ABOVEFLUE PIPE 9 9 9 FRONT FURNACE 8 8 24 SIDES TOP FLUEPIPE FIGURE 10 2 TABLE 8 2 Minimum clearances combustible materials Models AMP LBM NOMV 120 156 Model AMP LBM NOMV 120 156 DNS 0141 Rev C When used with floor base DFB 101 or HFB 101 445 01 4036 02 ...

Page 22: ...23 FIGURE 11 Wiring diagram AMP LBM NOMV Variable speed motor Riello burner 445 01 4036 02 ...

Page 23: ...PARTS LIST Model AMP LBM NOMV 105 106 24 B50060A 445 01 4036 02 ...

Page 24: ...ER DOOR ASSEMBLY B01883 05 Includes door and labels 23 ELECTRICAL BOX COVER B01684 24 REPLACEMENT BLOWER ASSEMBLY B03321 01 Includes blower and motor 25 FLOOR B01687 26 HIGH LIMIT PROTECTIVE SHIELD A00284 27 HIGH LIMIT 140F 7 STEM R02R002 28 OBSERVATION DOOR ASSEMBLY B02111 29 BLOWER SLIDE SUPPORT B01680 30 BLOWER DIVIDER B01846 Panel only 31 LEFT LATERAL BAFFLE B01679 02 32 LEFT SIDE PANEL ASSEMB...

Page 25: ...PARTS LIST Model AMP LBM NOMV 120 156 26 B50061A 445 01 4036 02 ...

Page 26: ...05 23 ELECTRICAL BOX COVER B01684 24 REPLACEMENT BLOWER ASSEMBLY B03322 02 Includes blower and motor 25 FLOOR B01804 26 HIGH LIMIT PROTECTIVE SHIELD A00284 27 HIGH LIMIT 140F 7 STEM R02R002 28 OBSERVATION DOOR ASSEMBLY B02111 29 BLOWER SLIDE SUPPORT B01794 30 BLOWER DIVIDER B01795 Panel only 31 BOTTOM LATERAL BAFFLE B01805 02 32 LEFT SIDE PANEL ASSEMBLY B01875 02 Includes panel insulation and baff...