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2.3.3-  Ducted outdoor combustion air 

 
Three burners are set up to duct outside combustion air directly to the 
burner: the Beckett AFII and Riello 40-BF for side-wall venting, and the 
Beckett AFG for use with conventional chimney venting. The Riello 40F 
is not suitable for direct-connected outdoor air.  
 

CAUTION 

The use of ducted outside combustion air is mandatory for 
side  wall  venting  system.  This  system  operates  on  a 
balanced flue principle and will not function properly if the 
combustion  air  piping  is  not  attached  and  sealed  at  all 
connections between the vent terminal and burner inlet. 

 
Outdoor combustion air kits 

– chimney venting 

 

The  following  kit  has  been  certified  for  use  on  this  appliance.  The  kit 
contains an important safety feature, namely a vacuum relief valve, or 
VRV.  During  normal  operation  the  burner  aspirates  outdoor  air.  If  the 
intake terminal ever becomes partially blocked or fully blocked from ice 
or  snow  etc.,  the  VRV  will  open  to  allow  a  proportion  of  air  from  the 
dwelling to enter the burner thus maintaining proper combustion. Once 
the blockage is removed, the VRV will close and the burner will draw all 
air from the outdoors again. 
 

CAS-2B

  Components (except air duct) for the Beckett AFG burner: The 

kit includes the intake terminal, vacuum relief valve (VRV) and special 
air  boot  connection  with  integral  air  adjustment  means  for  the  AFG 
burner. The CAS-2B can be used with a 101.6 mm (4") galvanized steel 
air  duct  or  with  a  101.6  mm  (4")  flexible  aluminium  air  duct.  It  is 
recommended that the metallic air ducting material be insulated from the 
air intake up to 1.5 m (5') from the burner, to avoid condensation on the 
outside of the intake pipe.  

 
 

CAUTION 

The CAS-2B does not turn the furnace installation into a 
direct vent system. Therefore, the building structure must 
provide for adequate combustion air to be delivered 

to the 

Vacuum  Relief  Valve. 

The  burner  will  need  to  draw 

combustion air from the VRV’s surroundings if the intake 
ever  becomes  blocked.  Therefore,  non-direct  vent 
installation codes must be followed. 

 
 

CAD-1

 

This  air  duct  kit  consists  of  7.6  m  (25')  of  insulated  UL/ULC 

Listed Class 1 air duct and two 101.6 mm (4") steel band clamps. The 
duct incorporates a corrugated flexible aluminium core, surrounded by 
fibreglass insulation and a vinyl vapour barrier. 

 

Comprehensive installation instructions are provided with the kit. 
 

2.4-  OIL TANKS AND LINES 

 

Check your local codes for the installation of the tank and accessories. 

 

A manual shut-off valve and an oil filter shall be installed in sequence 
from tank to burner. Be sure that the oil line is clean before connecting 
to the burner. The oil line should be protected to eliminate any possible 
damage.  Installations  having  the  fuel  oil  tank  below  burner  level  must 
employ a two pipe fuel supply system with an appropriate fuel pump. For 
more than a 2.4 m (8') rise use a 2 stage pump; for more than a 4.9 m 
(16') rise, an auxiliary pump. 
Follow the pump instructions to determine the size of pipe you need in 
relation to the rise, or the horizontal distance. 

 

At  the  beginning  of  each  heating  season  or  once  a  year,  check  the 
complete oil distribution system for leaks. 

 

2.4.1-  BURNER INSTALLATION 

 

Mounting the burner 

 

1. 

The  warm  air  furnace  burner  mounting  plate  has  a  4-bolt 
configuration; 

2. 

Position the mounting gasket between the mounting flange and the 
appliance burner mounting plate. Line up the holes in the mounting 
flange with the studs on the appliance mounting plate and securely 
bolt in place. 

 

After the burner is mounted 

 
1. 

Remove drawer assembly or air tube combination; 

2. 

Install nozzle (see specifications); 

3. 

Confirm electrode settings; 

4. 

Make the electrical connections; 

5. 

Complete oil line connections. 

 

 

CAUTION 

Do not turn on the burner until you have checked: 

 

 

Checking the polarity 

 
Oil  burners  used  on  furnaces  have  solid  state  control  systems  which 
make  them  sensitive  to  the  proper  connections  of  the  hot  and  neutral 
power lines. The controls will be damaged if the 2 lines are reversed. 

 

1. 

Set your voltmeter to line voltage; 

2. 

Place one prong on your grounded electric entry box and one prong 
on the black wire; 

3. 

Read the voltage; 

4. 

If the voltage is zero, check the white wire. If line voltage shows, 
reverse the 115-volt leads entering the furnace junction box; 

5. 

If you do not have a voltmeter, use a pilot light. 

 

Figure 1: Checking the polarity 

 

 

 
 

Checking the nozzle 

 

The burner is equipped with an appropriate nozzle. However, if another 
size or a replacement nozzle is required, use the manufacturer’s nozzle 
data concerning spray angle, as shown in Table 4. Note that all nozzle 
sizes are based on a pump pressure of 100 PSI. 

 

Always select nozzle sizes by working back from the actual desired flow 
rate at operating pressure, and not by the nozzle marking. 

 

 

 

DNS-0864 Rev. A 

Summary of Contents for ODH53-F

Page 1: ...MATION IN THIS MANUAL FOR THE INSTALLATION AND SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE HOMEOWNER PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE REFERENCE...

Page 2: ...D ADJUSTMENTS 11 3 3 1 General 11 3 3 2 Restart after burner failure 11 3 3 3 Combustion chamber curing 11 3 3 4 Smoke CO2 test 11 3 3 5 Perform the supply air temperature rise test 11 3 3 6 Vent temp...

Page 3: ...failure and cause dangerous operating conditions e Visually check all oil line joints for signs of leakage f Connect furnace to a side wall terminal or chimney g The points in Part 2 Operation are vi...

Page 4: ...ossible Open faucets in appropriate areas b Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes from freezing Contact a qualified service ag...

Page 5: ...ide wall power vent The unit will operate at a positive over fire draft and flue draft WARNING Poisonous carbon monoxide gas hazard Never vent this furnace together with another combustion appliance w...

Page 6: ...C 300 F 179 C 355 F 221 C 430 F 41 140 000 1 00 0 1 m 4 0 15 m 6 107 C 225 F 149 C 300 F 185 C 365 F 221 C 430 F 51 175 000 1 25 0 1 m 4 0 15 m 6 116 C 240 F 135 C 275 F 160 C 320 F 185 C 365 F 2 3 AI...

Page 7: ...vapour barrier Comprehensive installation instructions are provided with the kit 2 4 OIL TANKS AND LINES Check your local codes for the installation of the tank and accessories A manual shut off valv...

Page 8: ...tructions supplied with the venting system 2 6 INSTALLING ACCESSORIES WARNING Electrical shock hazard Turn OFF electric power at fuse box or service panel before making any electrical connections and...

Page 9: ...g Failure to properly seal duct can result in death personal injury and or property damage WARNING Poisonous carbon monoxide gas hazard Install evaporator coil on the supply side of the furnace ductin...

Page 10: ...satisfied Also the solenoid valve remains open Thermostat is satisfied 8 Relay contacts open solenoid valve closes and the burner fan motor post purges the combustion chamber and vent for a pre set t...

Page 11: ...after fabrication It is important to clear the chamber of this residue before testing If you smoke test before curing the instrument may become damaged To cure the chamber run the unit for 3 consecut...

Page 12: ...efore a 1 smoke reading occurs 4 If the burner does not shut down before 1 smoke occurs ensure that the burner is set up according to Part 2 section 3 4 2 3 4 Perform the CO2 Smoke Test and allow for...

Page 13: ...amic chambers they are easily damaged Soot will have collected in the first sections of the heat exchangers only if the burner was started after the combustion chamber was flooded with fuel oil or if...

Page 14: ...should be replaced as required Secondary filter The 10 or less micron filter cartridges should be replaced annually 4 2 6 Air filters Air filters are the disposable type They should be replaced at lea...

Page 15: ...Service telephone Day Night Dealer name and address START UP TEST RESULTS Nozzle Pressure lbpsi Burner adjustments Primary air Fine air Drawer Assembly CO2 Smoke scale Bacharach Gross stack temperatur...

Page 16: ...only 3 1 5 3 3 3 4 5 AFUE From CSA B212 standard and Canadian regulation 81 5 81 0 80 3 AFUE From ASHRAE 103 standard and US regulation 81 5 81 0 80 3 RIELLO BURNER SIDE WALL INSTALLATION Burner tube...

Page 17: ...17 Figure 5 Furnace Dimensions...

Page 18: ...18 Figure 6 Electrical Diagram ODH53 F...

Page 19: ...19 Figure 7 Parts List Exploded view B50030 Rev C...

Page 20: ...tion B30773 30 Washer 3 8 AA zinc F06F005 31 Hexagonal nut 3 8 16NC brass F07F024 32 Sight glass Z99F061 33 Hexagonal flange nut 3 8 16NC brass F07O001 34A 5 breech plate B30459 34B 3 breech plate B30...

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