Develop ineo 250, Service Manual Field

Page 1: ...ineo 250 350 Dynamic balance www develop de Service Manual Field ...

Page 2: ...the service manual C 1 Notation of the service manual C 2 bizhub 200 250 350 Main Unit General 1 Maintenance 7 Adjustment Setting 111 Troubleshooting 221 Appendix 273 Duplex Unit Switchback Unit General 1 Maintenance 3 Adjustment Setting 7 Troubleshooting 11 Standard Controller General 1 Maintenance 3 Troubleshooting 5 FK 503 General 1 Maintenance 5 Adjustment Setting 11 Troubleshooting 161 DF 605...

Page 3: ...ustment Setting 17 Troubleshooting 25 JS 502 General 1 Maintenance 3 Adjustment Setting 5 FS 508 PU 501 OT 601 General 1 Maintenance 5 Adjustment Setting 23 Troubleshooting 35 MT 501 General 1 Maintenance 3 Adjustment Setting 7 Troubleshooting 11 SD 502 General 1 Maintenance 3 Adjustment Setting 19 Troubleshooting 27 ...

Page 4: ...rse of technical training and even after that for performing maintenance and control of the product properly Keep this Service Manual also for future service In this Service Manual each of three expressions DANGER WARNING and CAUTION is defined as follows together with a symbol mark to be used in a limited meaning When servicing the product the relevant works disassembling reassembling adjustment ...

Page 5: ...erformance and safety Such modifications are therefore strictly prohibited the points listed below are not exhaustive but they illustrate the reason ing behind this policy SAFETY WARNINGS Prohibited Actions DANGER Using any cables or power cord not specified by KMBT Using any fuse or thermostat not specified by KMBT Safety will not be assured leading to a risk of fire and injury Disabling fuse fun...

Page 6: ...cable having enough cur rent capacity and the cord set meets regulatory requirements for the area Use of inadequate cord set leads to fire or electric shock Attach power plug which meets the following criteria having configuration intended for the connection to wall outlet appropriate for the product s rated voltage and current and the plug has pin terminal s for grounding and meets regulatory req...

Page 7: ...er leads to the product connecting to inadequate power supply voltage current capacity grounding and may result in fire or electric shock If proper wall outlet is not available advice the customer to contact qualified electrician for the installation Plug the power cord into the dedicated wall outlet with a capacity greater than the maximum power consumption If excessive current flows in the wall ...

Page 8: ...o a risk of fire Check whether the power cord is damaged Check whether the sheath is damaged If the power plug cord or sheath is damaged replace with a new power cord with plug and connector on each end specified by KMBT Using the damaged power cord may result in fire or electric shock Do not bundle or tie the power cord Overheating may occur there leading to a risk of fire Check whether dust is c...

Page 9: ...not use an extension cable reel with the cable taken up Fire may result Prohibited Installation Places WARNING Do not place the product near flammable materials or vola tile materials that may catch fire A risk of fire exists Do not place the product in a place exposed to water such as rain A risk of fire and electric shock exists When not Using the Product for a long time WARNING When the product...

Page 10: ...ion before Servicing CAUTION Before conducting an inspection read all relevant docu mentation service manual technical notices etc and proceed with the inspection following the prescribed pro cedure using only the prescribed tools Do not make any adjustment not described in the documentation If the prescribed procedure or tool is not used the prod uct may break and a risk of injury or fire exists ...

Page 11: ... risk of elec tric shock exists Safety Checkpoints WARNING Check the exterior and frame for edges burrs and other damage The user or CE may be injured Do not allow any metal parts such as clips staples and screws to fall into the product They can short internal circuits and cause electric shock or fire Check wiring for squeezing and any other damage Current can leak leading to a risk of electric s...

Page 12: ...ng a lithium battery replace it with a new lith ium battery specified in the Parts Guide Manual Dispose of the used lithium battery using the method specified by local authority Improper replacement can cause explosion After replacing a part to which AC voltage is applied e g optical lamp and fixing lamp be sure to check the installa tion state A risk of fire exists Check the interlock switch and ...

Page 13: ... breathe excessive amounts or let the substances come into contact with eyes etc It may be stimulative If the substances get in the eye rinse with plenty of water immediately When symptoms are noticeable consult a physician Never throw the used cartridge and toner into fire You may be burned due to dust explosion Handling of Service Materials CAUTION Unplug the power cord from the wall outlet Drum...

Page 14: ...eaner at a time and take care not to spill any liquid If this happens immediately wipe it off A risk of fire exists When using any solvent ventilate the room well Breathing large quantities of organic solvents can lead to discomfort Handling of Service Materials CAUTION ...

Page 15: ...ar le constructeur Mettre au rebut les batteries usagées conformément aux instructions du fabricant Denmark ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig håndtering Udskiftning må kun ske med batteri af samme fabrikat og type Levér det brugte batteri tilbage til leverandøren Finland Sweden VAROlTUS Paristo voi räjähtää jos se on virheellisesti asennettu Vaihda paristo ainoastaan laitevalmi...

Page 16: ...ation Laser Aperture of the Print Head Unit This product employs a Class 3b laser diode that emits an invisible laser beam The laser diode and the scanning polygon mirror are incorporated in the print head unit The print head unit is NOT A FIELD SERVICE ITEM Therefore the print head unit should not be opened under any circumstances Semiconductor laser Maximum average radiation power 28 9 µW Wavele...

Page 17: ...s and must be attached to laser products marketed in the United States CAUTION Use of controls adjustments or performance of procedures other than those spec ified in this manual may result in hazardous radiation exposure All Areas CAUTION Use of controls adjustments or performance of procedures other than those spec ified in this manual may result in hazardous radiation exposure Denmark ADVARSEL ...

Page 18: ...aren utsättas för osynlig laserstrålning som överskrider gränsen för laser klass 1 VARNING Osynlig laserstrålning när denna del är öppnad och spärren är urkopplad Betrakta ej strålen Norway ADVERSEL Dersom apparatet brukes på annen måte enn spesifisert i denne bruksanvisning kan brukeren utsettes for unsynlig laserstråling som overskrider grensen for laser klass 1 LOUKAN 1 LASERLAITE KLASS 1 LASER...

Page 19: ... be used select ones with a lens conforming to the above specifications When a disassembly job needs to be performed in the laser beam path such as when working around the printerhead and PC Drum be sure first to turn the copier OFF If the job requires that the copier be left ON take off your watch and ring and wear laser protective goggles A highly reflective tool can be dangerous if it is brough...

Page 20: ...tion labels shown are attached in some areas on in the machine When accessing these areas for maintenance repair or adjustment special care should be taken to avoid burns and electric shock WARNING INDICATIONS ON THE MACHINE 4040P0C500DA CAUTION ...

Page 21: ...SAFETY AND IMPORTANT WARNING ITEMS S 18 4040P0C501DA High voltage ...

Page 22: ...A High voltage You may be burned or injured if you touch any area that you are advised not to touch by any caution label Do not remove caution labels If any caution label has come off or soiled and therefore the caution cannot be read contact our Service Office ...

Page 23: ...of a serious accident has been received from a customer an on site evalua tion must be carried out quickly and KMBT must be notified 3 To determine the cause of the accident conditions and materials must be recorded through direct on site checks in accordance with instructions issued by KMBT 4 For reports and measures concerning serious accidents follow the regulations speci fied by every distribu...

Page 24: ...formation The basic configuration of each section is as follows However some options may not be applied to the following configuration Theory of Operation section Field service section OUTLINE Explanation of system configuration product specifications unit configuration and paper path COMPOSITION OPERATION Explanation of configuration of each unit operating system and control system GENERAL Explan...

Page 25: ...ompany 1 IC board Standard printer 2 bizhub 200 250 350 Main body 3 Microsoft Windows 95 Windows 95 Microsoft Windows 98 Windows 98 Microsoft Windows Me Windows Me Microsoft Windows NT 4 0 Windows NT 4 0 or Windows NT Microsoft Windows 2000 Windows 2000 Microsoft Windows XP Windows XP When the description is made in combination of the OS s mentioned above Windows 95 98 Me Windows NT 4 0 2000 Windo...

Page 26: ...ineo 250 350 Main Unit Dynamic balance www develop de Service Manual Field ...

Page 27: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 28: ...ning parts 16 4 4 Concept of parts life 17 4 5 Maintenance procedure Periodical check parts 18 4 5 1 Replacing the Bypass Tray Feed Roller 18 4 5 2 Replacing the Bypass Tray Separation Roller Assy 19 4 5 3 Replacing the Tray 1 Feed Roller 20 4 5 4 Replacing the Tray 1 Pick up Roller 21 4 5 5 Replacing the Tray 1 Separation Roller Assy 23 4 5 6 Replacing the Tray 2 Feed Roller 25 4 5 7 Replacing th...

Page 29: ... 2 Writing into the Compact flash 42 6 1 3 Checking ROM version 42 6 2 Firmware rewriting 42 6 2 1 MSC 42 6 2 2 Engine 44 7 Other 46 7 1 Disassembly Adjustment prohibited items 46 7 2 Disassembly Assembly Cleaning list Other parts 47 7 2 1 Disassembly Assembly parts list 47 7 2 2 Cleaning parts list 48 7 3 Disassembly Assembly procedure 49 7 3 1 IR Upper Left Cover Original Scanning Glass Front Ho...

Page 30: ...al Bypass Unit 71 7 3 25 PH Unit 71 7 3 26 Toner Hopper Unit 74 7 3 27 Toner Replenishing Drive Unit 74 7 3 28 Duplex Unit 76 7 3 29 Switch Back Unit 76 7 3 30 Scanner Motor 77 7 3 31 Exposure Unit 78 7 3 32 Exposure Lamp 79 7 3 33 Scanner Drive Cables 80 7 3 34 Main Motor 85 7 3 35 IU Motor 85 7 3 36 Fusing Unit Cooling Fan Motor 86 7 3 37 Toner Suction Fan Motor 86 7 3 38 Temperature humidity Se...

Page 31: ...Ds Collar 103 7 5 Mount Kit MK 709 105 7 6 Option counter 106 7 6 1 Installation method for the Key Counter 106 7 7 Original Size Detecting Sensors 108 7 7 1 Original Size Detecting Sensor Layout 108 7 7 2 Mounting of the Original Size Detecting Sensors Option 109 7 8 EEPROM 110 7 8 1 Remounting of the EEPROM 110 Adjustment Setting 8 How to use the adjustment section 111 9 Utility Counter Mode 112...

Page 32: ...ing 127 9 5 2 Admin Set 127 9 5 3 Account User Auth 128 9 5 4 Call Remote Center 130 9 5 5 Network Setting 130 9 5 6 LDAP Setting 135 9 5 7 Frame Type Set 137 9 5 8 Prefix Suffix Settings 138 9 5 9 Printer Setting 139 9 5 10 Software SW 139 9 5 11 Ping 139 9 5 12 Delete Job 139 9 5 13 SSL TLS 139 9 6 Reports 140 9 6 1 TX Report 140 9 6 2 RX Report 140 9 6 3 One Touch List 140 9 6 4 Mail Program Li...

Page 33: ...aper 158 11 5 Settings in the System Input 159 11 5 1 LCT Paper Size 159 11 5 2 Change Fixed Zoom 159 11 5 3 Machine Configuration 159 11 5 4 Technical Memo 159 11 5 5 Hard Disk 159 11 5 6 Original Size Detecting Option 160 11 6 Settings in the Administrator Initialize 160 11 7 Settings in the Counter 160 11 7 1 Checking the counter reading 160 11 7 2 Clearing readings of all counters at once 160 ...

Page 34: ...tlines 177 11 11 2 Setting Up the CS Remote Care 177 11 11 3 Software SW setting for CS Remote Care 180 11 11 4 Setup confirmation 185 11 11 5 Calling the Maintenance 185 11 11 6 Calling the Center from the Administrator 185 11 11 7 Checking the transmission log 185 11 11 8 Detail on settings 186 11 11 9 List of the CS Remote Care error code 191 11 11 10 Troubleshooting for CS Remote Care 195 11 1...

Page 35: ... 2 Scanner 204 15 Initial Mode 208 15 1 Initial Mode Function Setting Procedure 208 15 1 1 Exiting 208 15 2 Initial Mode Function Tree 209 15 3 Settings in the Initial Mode 209 15 3 1 Total Clear 209 15 3 2 Touch Panel Adjustment 210 15 3 3 Marketing Area 210 15 3 4 Image Data Clear 210 15 3 5 Clear FAX Setting 211 15 3 6 Date Time Setting 211 15 3 7 Trouble Reset 211 16 Mechanical adjustment 212 ...

Page 36: ...witch Back Unit Duplex Unit transport section 228 18 3 6 Misfeed at Duplex Unit take up section 229 18 3 7 Misfeed at Tray 2 take up Vertical Transport section 230 18 3 8 Misfeed at Manual Bypass take up section 231 18 3 9 Misfeed at Tray 3 take up Vertical Transport section PC 202 232 18 3 10 Misfeed at Tray 4 take up Vertical Transport section PC 202 233 18 3 11 Misfeed at LCT take up Vertical T...

Page 37: ...unication Failure 246 19 3 24 C5102 Main Motor Failure 246 19 3 25 C5351 Power Supply Cooling Fan Motor Failure 247 19 3 26 C5352 Cooling Fan Motor Failure 247 19 3 27 C5353 IU Cooling Fan Motor Failure 247 19 3 28 CA052 MIO Device Failure 248 19 3 29 CC153 Flash ROM Failure 248 20 Power supply trouble 249 20 1 Machine is not Energized at All PU1 Operation Check 249 20 2 Only the Power Supply Cool...

Page 38: ...density 268 21 3 17 Printer System Gradation reproduction failure 269 21 3 18 Printer System Uneven pitch 270 22 Abort codes 271 22 1 List of Abort Codes 271 Appendix 23 Parts layout drawing 273 23 1 Main unit 273 23 2 Duplex Unit 277 23 3 Switch Back Unit 278 23 4 DF 605 279 23 5 PC 102 PC 202 Option 280 23 6 PC 402 Option 281 23 7 JS 502 Option 282 23 8 FS 508 Option 283 23 9 PU 501 Option 284 2...

Page 39: ...bizhub 200 250 350 General Maintenance Adjustment Setting Troubleshooting Appendix Field Service Ver 1 0 Aug 2005 xii Blank Page ...

Page 40: ...net PC 101 2 Stamp Unit SP 501 11 Desk DK 501 3 Reverse Automatic Document Feeder DF 605 12 Finisher FS 508 4 Data Controller D 103 13 Output Tray OT 601 5 Key Counter Kit 4 14 Saddle Sticher SD 502 6 Key Counter 1 15 Job Separator JS 502 7 Key Counter Mount Kit 2 16 Punch Unit PU 501 8 Paper Feed Cabinet PC 402 17 Mailbin Kit MT 501 9 Paper Feed Cabinet PC 202 4040T1E501AA 1 3 2 8 10 9 11 15 12 1...

Page 41: ...anded Memory Unit and Scanner Unit cannot be mounted at the same time 1 Machine 5 Dehumidifier Heater 1C 2 Fax Kit FK 503 6 Scanner Unit SU 501 2 3 Fax Multi Line ML 502 7 Expanded Memory Unit EM 303 EM 304 EM 305 2 4 Local Interface kit EK 502 8 Hard Disk HD 504 4040T1J504AA DK 501 PC 202 PC 402 2 3 4 5 6 7 8 9 1 ...

Page 42: ...ing System Separator fingers Fusing System Heat roller Types of Original Sheets books and three dimensional objects Max Original Size A3 or 11 17 Multiple Copies 1 to 999 Warming up Time 14 sec or less when the Auxiliary Power Switch is turned ON from a stabilized state in which the Main Power Switch is ON and Auxiliary Power Switch is OFF with the rated power source voltage and at a room temperat...

Page 43: ...paper dimensions Max width length 297 to 420 mm 11 5 x 16 5 inches 297 to 432 mm 11 17 inches Min width length 148 to 210 mm 5 75 x 8 25 inches 90 to 140 mm 3 5 x 5 5 inches Machine Durability 1200 000 prints or 5 years whichever is earlier bizhub 350 800 000 prints or 5 years whichever is earlier bizhub 250 500 000 prints or 5 years whichever is earlier bizhub 200 Power Requirements Voltage AC 12...

Page 44: ...uilt in type controller CPU RM5231 Printer Driver PCL5e Emulation PCL6 XL Ver 2 1 Emulation PostScript3 Emulation 3011 xx xx Scan Driver TWAIN driver OS Compatibility Server Windows NT4 0 sp6 2000 2003 Client Windows 98SE Me Windows 2000 XP Windows NT4 0 sp6 Linux 2nd compliant Macintosh OS 9 2 or later OS X 10 2 or later Interface Ethernet 10 Base T 100 Base TX USB 2 0 1 1 ...

Page 45: ...3 Built in Controllers Field Service Ver 1 0 Aug 2005 6 bizhub 200 250 350 General Blank Page ...

Page 46: ... or 500 000 prints Per cycle print number 10 000 print Number of times 10 15 20 30 40 45 50 60 70 75 80 90 100 105 110 120 Main body 100 000 9 150 000 8 300 000 4 400 000 3 450 000 2 900 000 1 Per cycle print number 10 000 print Number of times 8 15 16 24 30 32 40 45 48 56 60 64 72 75 80 Main body 80 000 10 150 000 5 300 000 2 320 000 2 450 000 1 Per cycle print number 10 000 print Number of times...

Page 47: ... PC 202 PC 402 300 000 3 DF 605 50 000 20 200 000 5 FS 508 MT 501 SD 502 300 000 3 No Class Parts to be replaced Numberof personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and image conditions 2 Appearance 3 DF 605 Pick up Roller 2 4 Feed Roller 1 5 Separation Roller 1 6 Rollers and rolls 7 Scanning Guide 1 8 Reflective Sensor section 1 No Class Parts to be replaced ...

Page 48: ...aced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and image conditions 2 Appearance 3 DF 605 Pick up Roller 2 4 Feed Roller 1 5 Separation Roller 1 No Class Parts to be replaced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and image conditions 2 Appearance 3 Bypass Feed Roller 1 4 Separation Roller Assy 1 5...

Page 49: ...Main Unit 1 No Class Parts to be replaced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and image conditions 2 Appearance 3 Fusing section Fusing Unit 1 No Class Parts to be replaced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and image conditions 2 Appearance 3 Transport section Registration Roller Bearing...

Page 50: ...ge conditions 2 Appearance 3 Processing section Photo Conductor Unit 1 4 Toner Filter Developing Unit 1 No Class Parts to be replaced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and image conditions 2 Appearance 3 Transport section Paper Dust Remover 1 4 Image Transfer Section Transfer Roller Unit 1 No Class Parts to be replaced Number of personnel Ch...

Page 51: ...ler 1 7 Separation Roller Assy 1 8 Tray 2 Feed Roller 1 9 Pick up Roller 1 10 Separation Roller Assy 1 11 PC 102 PC 202 PC 402 Pick up Roller 1 12 Feed Roller 1 13 Separation Roller Assy 1 14 FS 508 Rollers and rolls 15 MT 501 Rollers and rolls 16 SD 502 Rollers and rolls No Class Parts to be replaced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and im...

Page 52: ...7 Scanning Guide 1 8 Reflective Sensor section 1 No Class Parts to be replaced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and image conditions 2 Appearance 3 Processing section Photo Conductor Unit 1 4 Toner Filter Developing Unit 1 No Class Parts to be replaced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take u...

Page 53: ... replaced Number of personnel Check Clean Replace Lubri cation Descrip tions 1 Overall Paper take up and image conditions 2 Appearance 3 Bypass Feed Roller 1 4 Separation Roller Assy 1 5 Tray 1 Feed Roller 1 6 Pick up Roller 1 7 Separation Roller Assy 1 8 Tray 2 Feed Roller 1 9 Pick up Roller 1 10 Separation Roller Assy 1 11 PC 102 PC 202 PC 402 Pick up Roller 1 12 Feed Roller 1 13 Separation Roll...

Page 54: ... Feed Roller 1 300 K 4030 3005 XX Replace those three parts at the same time 25 7 Pick up Roller 1 300 K 4030 3005 XX 26 8 Separation Roller Assy 1 300 K 4030 0151 XX 28 9 Transport section Registration Roller Bearing 4 900 K 1164 3549 XX 30 10 Registration Roller Gear 1 1 900 K 1164 3508 XX 30 Registration Roller Gear 2 1 900 K 1164 3515 XX 30 11 Paper Dust Remover 1 150 K 4040 0778 XX 31 12 Fusi...

Page 55: ... 400 K 4040 2093 XX 3 33 27 bizhub 250 1 320 K 4040 2093 XX 28 bizhub 200 1 260 K 4040 2093 XX 29 Ozone Filter 1 300 K 4011 2031 XX 33 No Classification Parts name Qua ntity Actual durable cycle 1 Parts No Descriptions Ref Page in this manual 1 PC 102 PC 202 PC 402 Pick up Roller 1 300 K 4030 3005 XX Replace those three parts at the same time 2 2 Feed Roller 1 300 K 4030 3005 XX 3 Separation Rolle...

Page 56: ... of each individual user Description Life value Specification value Lift stop Photo Conductor Unit The distance through which the Photo Conduc tor has been rotated is converted to a corre sponding number of printed pages produced on A4 paper at 4P J and the life condition is detected when a predetermined value is reached 100 1 Not stopped 2 Developer 100 1 Developing Unit Photo Conductor Unit 4 ti...

Page 57: ...ame 2 3 Remove two screws 3 and the Feed Roller Cover 4 4 Snap off the C clip 5 for the Feed Roller and remove the bearing 6 5 Snap off the C clip 7 and remove the Bypass Feed Roller 8 6 To reinstall reverse the order of removal 7 Select Tech Rep Mode Counter Special Parts Counter Bypass and clear the counter NOTE Replace the Bypass Feed Roller and the Bypass Separation Roller Assy at the same tim...

Page 58: ...er Separation Roller fix ing bracket Assy 2 3 Snap off the C clip 3 and remove the spring 4 and the guide plate 5 Remove the Bypass Paper Separa tion Roller Assy 6 4 To reinstall reverse the order of removal 5 Select Tech Rep Mode Counter Special Parts Counter Bypass and clear the counter NOTE Replace the Bypass Feed Roller and the Bypass Separation Roller Assy at the same time 2 1 4037F2C515DA 40...

Page 59: ... holding the stopper 2 remove Tray 1 3 2 Remove two screws 4 and the Con nector Cover 5 3 Remove the Connector 6 4 Remove two screws 7 and the Tray 1 Feed Roller Assy 8 5 Remove four screws 9 and the Tray 1 Feed Roller Assy Cover 10 and the Tray 1 Separator Roll Assy 11 4040F2C508DA 1 2 3 4040F2C509DA 4 5 4040F2C510DA 8 7 6 4040F2C512DA 11 10 9 9 ...

Page 60: ...move the C clip 19 and the Tray 1 Feed Roller 20 9 To reinstall reverse the order of removal 10 Select Tech Rep Mode Counter Special Parts Counter Tray 1 and clear the counter 4 5 4 Replacing the Tray 1 Pick up Roller 1 Remove the screw 1 and holding the stopper 2 remove Tray 1 3 2 Remove two screws 4 and the Con nector Cover 5 4040F2C513DA 13 12 4040F2C514DA 15 14 16 18 17 4040F2C515DA 19 20 4040...

Page 61: ...Roller Assy Cover 10 and the Tray 1 Separator Roll Assy 11 6 Remove two C clips 12 and two bearings 13 Then remove the Pick up Roller Assy 14 7 Remove one C clip 15 and the Tray 1 Pick up Roller 16 8 To reinstall reverse the order of removal 9 Select Tech Rep Mode Counter Special Parts Counter Tray 1 and clear the counter 4040F2C510DA 8 7 6 4040F2C512DA 11 10 9 9 4040F2C517DA 12 13 14 13 4040F2C51...

Page 62: ... 1 and holding the stopper 2 remove Tray 1 3 2 Remove two screws 4 and the Con nector Cover 5 3 Remove the Connector 6 4 Remove two screws 7 and the Tray 1 Feed Roller Assy 8 5 Remove four screws 9 and the Tray 1 Feed Roller Assy Cover 10 and the Tray 1 Separator Roll Assy 11 4040F2C508DA 1 2 3 4040F2C509DA 4 5 4040F2C510DA 8 7 6 4040F2C512DA 11 10 9 9 ...

Page 63: ...lation plate 15 8 Remove the C clip 16 and the Tray 1 Separation Roller Assy 17 9 To reinstall reverse the order of removal 10 Select Tech Rep Mode Counter Special Parts Counter Tray 1 and clear the counter NOTE Install the Tray 1 Separation Roller Mounting Bracket Assy 18 while pressing the holder up so that it coheres to the metal bracket of the copier 4040F2C520DA 12 13 4040F2C521DA 14 14 15 40...

Page 64: ...2 and the Transport Roller Cover 3 5 Remove two screws 2 and the Mis feed Clearing Cover 5 6 Unplug two connectors 6 7 Remove three screws 7 and the Tray 2 Feed Roller Assy 8 8 Remove four screws 9 and the C clip 10 Then remove the Tray 2 Feed Roller Cover 11 the Tray 2 Separation Roller Assy 12 and the Tray 2 Feed Roller Clutch 13 4040F2C524DA 1 4040F2C526DA 3 2 4040F2C527DA 5 4 4040F2C591DA 6 7 ...

Page 65: ... 21 and the Tray 2 Feed Roller 22 12 To reinstall reverse the order of removal 13 Select Tech Rep Mode Counter Special Parts Counter Tray 2 and clear the counter 4 5 7 Replacing the Tray 2 Pick up Roller 1 Slide out the Tray 2 2 Remove the Multi Bypass Unit 71 3 Remove the Lower Right Cover 1 4 Remove two screws 2 and the Transport Roller Cover 3 4040F2C529DA 14 15 14 4040F2C530DA 17 16 18 20 19 4...

Page 66: ...y 2 Feed Roller Cover 11 the Tray 2 Separation Roller Assy 12 and the Tray 2 Feed Roller Clutch 13 9 Remove two C clips 14 and two bearings 15 Then remove the Tray 2 Pick up Roller Assy 16 10 Remove the C clip 17 and the Tray 2 Pick up Roller 18 11 To reinstall reverse the order of removal 12 Select Tech Rep Mode Counter Special Parts Counter Tray 2 and clear the counter 4040F2C527DA 5 4 4040F2C59...

Page 67: ...ws 2 and the Transport Roller Cover 3 5 Remove two screws 2 and the Mis feed Clearing Cover 5 6 Unplug two connectors 6 7 Remove three screws 7 and the Tray 2 Feed Roller Assy 8 8 Remove four screws 9 and the C clip 10 Then remove the Tray 2 Feed Roller Cover 11 the Tray 2 Separation Roller Assy 12 and the Tray 2 Feed Roller Clutch 13 4040F2C524DA 1 4040F2C526DA 3 2 4040F2C527DA 5 4 4040F2C591DA 6...

Page 68: ...ation plate 17 11 Remove the C clip 18 and the Tray 2 Separation Roller Assy 19 12 To reinstall reverse the order of removal 13 Select Tech Rep Mode Counter Special Parts Counter Tray 2 and clear the counter NOTE Install the Tray 2 Separation Roller Mounting Bracket Assy 20 while pressing the holder up so that it coheres to the metal bracket of the copier 4040F2C536DA 14 15 4040F2C537DA 16 16 17 4...

Page 69: ...d Registration Roller Gears 2 4 3 Remove the screw 5 and the ground plate 6 CAUTION When reinstalling the ground plate make sure that the ground plate 7 is in contact with the side faces of the bushings 8 4 Remove the spring 9 and two Reg istration Roller Bearings 10 NOTE When reinstalling the bearings make sure that the flanges of the bearings are on the outside 4040F2C540DA 1 4040F2C544DA 2 3 4 ...

Page 70: ...he washer 14 and two wave washers 15 7 Remove the spring 16 two E rings 17 and two Registration Roller Bearings 18 NOTE When reinstalling the bearings make sure that the flanges of the bearings are on the outside 4 5 10 Cleaning of the Paper Dust Remover 1 Open the Right Door 1 2 Remove the Paper Dust Removal 2 4040F2C548DA 11 13 14 15 12 4040F2C549DA 16 17 18 4040F2C540DA 1 4040F2C541DA 2 ...

Page 71: ...4 5 11 Replacing of the Toner Filter Developing Unit 1 Open the Right Door 2 Remove the IU 1 3 Remove the Toner Filter Cover 2 4 Remove the Toner Filter Develop ing Unit 3 NOTE Replace the Photo Conductor Unit with a new one at the same time 4040F2C555DA 1 4040F2C655DA 2 4040F2C654DA 3 ...

Page 72: ...ll on the tape portion 3 and peel off the Toner Filter Main Unit 4 NOTE When mounting the filter not the correct mounting position that is shown on the left Replace the Developing Unit with a new one at the same time 4 5 13 Replacement of the Ozone Filter 1 Remove the Upper Rear Cover 50 2 Remove the Rear Cover 51 3 Remove the Ozone Filter 1 4040F2C558DA 1 2 4040F2C557DA 4 3 4040F2C559DA 1 ...

Page 73: ...wer switch NOTE Clear the PC Life counter before removing the IU After clearing the PC Life counter be sure to turn OFF the main power switch 4 Open the Right Door 5 Remove the IU 1 6 Remove four screws silver 2 and disassemble the Photo Conductor Unit 3 and the Developing Unit 4 7 Remove three screws 5 and the Developer Scattering Prevention Plate 6 8 Remove the Toner Supply Port 7 4040F2C555DA 1...

Page 74: ...he arrow If you rotate the gear in reverse mylar for cleaning the ATDC Sen sor Dump developer until almost no developer sticks to the Sleeve Roller 10 Set the developer 9 while rotating the gear in the direction of the arrow 11 Reinstall the Toner Supply Port 10 12 Using three screws 11 secure the Developer Scattering Prevention Plate 12 4040F2C581DA 8 4040F2C582DA 4040F2C583DA 9 4040F2C584DA 10 4...

Page 75: ...onductor Unit 14 and Developing Unit 15 14 Install the IU in the copier 15 Turn ON the main power switch 16 Select Tech Rep Mode Function F8 and press the Start key NOTE After replacing the developer be sure to execute F8 under Function of Tech Rep Mode When the main power switch is turned ON execute F8 quickly 4040F2C586DA 13 13 14 15 ...

Page 76: ...ow ever that the thermistor and several other parts mentioned in this machine may be replaced as an individual part with a new one 1 Open the Right Door 2 Remove the Rear Right Cover 50 3 Remove the screw 1 and the Front Right Cover 2 4 Unplug two connectors 3 of the Switch Back Unit 5 Loosen the screw 4 in front 6 Remove the screw 5 in front 7 Loosen the screw 6 in the back 8 Remove the screw 7 i...

Page 77: ...d the Con nector Cover 10 11 Remove two screws 11 and unplug three connectors 12 Then remove the Fusing Unit 13 4 6 2 Replacement of the Transfer Roller Unit 1 Open the Right Door 2 Pull down the knobs 1 forward and remove the Transfer Roller 2 4040F2C658DA 9 10 4040F2C566DA 11 12 12 12 13 4040F2C554DA 2 1 1 ...

Page 78: ...itch NOTE Clear the PC Life counter before removing the IU After clearing the PC Life counter be sure to turn OFF the main power switch 4 Open the Right Door 5 Remove the IU 1 6 Remove four screws silver 2 and disassemble the Photo Conductor Unit 3 and the Developing Unit 4 7 Replace the Photo Conductor Unit 3 8 To reinstall reverse the order of removal NOTE Replace the Toner Filter Develop ing Un...

Page 79: ...Door 5 Remove the IU 1 6 Remove four screws silver 2 and disassemble the Photo Conductor Unit 3 and the Developing Unit 4 7 Replace the Developing Unit 4 8 Supply new developer to the new Developing Unit 34 9 Install the four screws 5 to secure the Photo Conductor Unit 6 and Developing Unit 7 10 Install the IU in the copier 11 Turn ON the main power switch 12 Select Tech Rep Mode Function F8 and p...

Page 80: ...lding Check Jig 1 4040 7901 01 4040F2C728DA Parts name Replacing period bizhub 350 100 000 copies bizhub 250 80 000 copies bizhub 200 65 000 copies Parts name Replacing period bizhub 350 100 000 copies bizhub 250 80 000 copies bizhub 200 65 000 copies Parts name Replacing period bizhub 350 5 000 copy Copy Kit 5 000 copies 15 000 copy Toner Kit 15 000 copies bizhub 250 bizhub 200 5 000 copy Copy Ki...

Page 81: ...to the compact flash If wrong firmware is copied no control panel display is given and thus no firmware can be downloaded 6 1 3 Checking ROM version Before attempting to upgrade the firmware check the current ROM version 196 6 2 Firmware rewriting NOTE NEVER attempt to remove or insert the compact flash with the machine power turned ON 6 2 1 MSC 1 Turn OFF the main power switch 2 Remove the Compac...

Page 82: ...t 6 When the upgrading sequence is completed which is notified by the message FINISH appearing on the screen turn OFF the main power switch NOTE NEVER turn OFF the main power switch until the message FINISH appears on the screen 7 Remove the Compact Flash 2 card from the slot 8 Turn ON the main power switch 9 Call the Tech Rep Mode to the screen 148 10 Select ROM Version 11 Make sure if the versio...

Page 83: ...iles copied to the compact flash card are those of either the engine or Fin isher or wrong no screen display is given and thus no firmware can be down loaded 1 Turn OFF the main power switch 2 Remove the Compact flash Cover 1 3 Insert the compact flash card 2 to which the engine upgrading files have been copied into the slot 4 Open the Right Door NOTE Be sure to open the Right Door before turning ...

Page 84: ... for 5 to 6 min During this period NEVER turn off the machine power If the Finisher firmware is also upgraded the entire sequence will take about 10 to 11 min 12 When the upgrading sequence is completed turn OFF the main power switch 13 Remove the compact flash card 2 from the slot After some while there after turn ON the main power switch 14 Call the Tech Rep Mode to the screen 148 15 Select ROM ...

Page 85: ...o or more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs CAUTION When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow the...

Page 86: ...ver 54 11 Rear Left Cover 54 12 Front Right Cover 50 13 Rear Right Cover 50 14 Lower Right Rear Cover 49 15 Lower Right Cover 55 16 Rear Cover 51 17 Upper Rear Cover 50 18 Lower Rear Cover 49 19 Tray 1 56 20 Tray 2 57 21 Tray Rear Cover 49 22 Front Manual Bypass Cover 55 23 Rear Manual Bypass Cover 55 24 IR Right Cover 51 25 IR Left Cover 54 26 IR Upper Left Cover 49 27 Board and etc Mechanical Co...

Page 87: ...perature humidity Sensor 87 52 ATDC Sensor 87 53 Fusing Unit Thermistor 89 54 Paper Exit Roll 1 91 55 Paper Exit Roll 2 91 56 Separation Claw 92 No Section Part name Ref Page No Section Part name Ref Page 1 Bypass Feed Roller 94 2 Separation Roller 94 3 Tray1 Feed Roller 95 4 Pick up Roller 96 5 Separation Roller 97 6 Tray 2 Feed Roller 98 7 Pick up Roller 98 8 Separation Roller 99 9 Transport Reg...

Page 88: ...and remove the IR Upper Left Cover 2 2 Remove the Original Scanning Glass 3 3 Remove two Screws 4 and remove the Front Holding Bracket 5 4 Remove two Screws 6 and remove the Original Glass 7 7 3 2 Lower Rear Cover Lower Right Rear Cover Tray Rear Cover 1 Remove four Screws 1 and remove the Lower Rear Cover 2 2 Remove two Screws 3 and remove the Lower Right Rear Cover 4 4040F2C677DA 1 2 3 6 7 5 4 4...

Page 89: ...r is installed at the correct position 7 3 3 Upper Rear Cover 1 Remove three screws 1 and push ing down the actuator 2 remove the Upper Rear Cover 3 7 3 4 Rear Right Cover Front Right Cover 1 Open the Right Door 2 Remove two Screws 1 and remove the Rear Right Cover 2 3 Remove the Screws 3 and remove the Front Right Cover 4 4040F2C660DA 6 5 7 4040F2C662DA 1 2 3 4040F2C663DA 1 2 3 4 ...

Page 90: ...over Rear Cover 1 Open the Right Door 2 Remove the Upper Rear Cover 50 3 Remove the IR Right Cover 1 4 Remove thirteen Screws 2 and remove the Rear Cover 3 7 3 6 Front Door 1 Open the Front Door 1 2 Remove the screw 2 C clip 3 and the Front Door 1 4040F2C664DA 2 3 2 2 2 1 4040F2C665DA 2 3 1 ...

Page 91: ...Lower Front Cover 1 Open the Front Door 1 2 Remove three screws 2 and the Paper Output Cover 3 3 Slide out the Tray 1 4 Remove two screws 4 and the Con nector Cover 5 5 Remove the Front Door 51 6 Remove six screws 6 and the Lower Front Cover 7 4040F2C575DA 2 3 2 1 4040F2C666DA 4 5 4040F2C668DA 6 7 6 ...

Page 92: ...Open the Right Door 2 Remove the Front Right Cover 50 3 Remove the screw 1 and the Upper Front Cover 2 4 Remove the Toner Hopper Unit 74 5 Remove the Paper Output Cover 52 6 Remove the Front Door 51 7 Remove the Lower Front Cover 52 8 Remove five screws 3 and the Front Cover 4 4040F2C667DA 1 2 4040F2C669DA 3 4 3 ...

Page 93: ...IR Left Cover Rear Left Cover Left Cover 1 Remove the Upper Rear Cover 50 2 Remove the IR Left Cover 1 3 Remove two screws 2 and the Rear Left Cover 3 4 Remove the Rear Cover 51 5 Remove the Paper Output Cover 52 6 Remove three screws 4 and the Left Cover 5 4040F2C670DA 1 2 3 5 4 ...

Page 94: ...nual Bypass Cover Front Manual Bypass Cover Lower Right Cover 1 Remove two screws 1 and the Rear Manual Bypass Cover 2 2 Remove the screw 3 and the Front Manual Bypass Cover 4 3 Remove the Manual Bypass Unit 71 4 Remove two tabs 5 and the Lower Right Door Cover 6 4040F2C671DA 6 3 4 5 2 1 ...

Page 95: ...screw covers 1 2 Remove the four screws 2 on the sides of the Control Panel 3 Disconnect the connector 3 and remove the Control Panel 4 7 3 12 Tray 1 1 Slide out the Tray 1 3 2 Remove the screw 1 and holding the stopper 2 remove the Tray 1 3 4040F2C592DA 1 4040F2C593DA 2 2 4040F2C594DA 3 4 4040F2C508DA 1 2 3 ...

Page 96: ...2 Remove the Rear Cover 51 3 Remove five screws 1 and the Mechanical Control Board Cover 2 4 Unplug the all connectors 5 Remove five screws 3 and the Mechanical Control Board 4 NOTE When replacing the Mechanical Control Board be sure to replace the EEPROM 110 When the Mechanical Control Board has been replaced with a new one check the ROM version and upgrade the firmware to the latest version 42 4...

Page 97: ...the Rear Cover 51 3 Remove five screws 1 and the Mechanical Control Board Cover 2 4 Remove the Tray 1 56 5 Disconnect two connectors PJ23 PJ24 3 from the Mechanical Con trol Board 6 Remove two screws 4 and the Lift Up Assy 5 7 Remove four tabs 6 and the FD Paper Size Board Assy 7 4040F2C561DA 2 1 4040F2C656DA 3 4040F2C573DA 5 4 4040F2C572DA 6 7 ...

Page 98: ...crews 1 and the Mechanical Control Board Cover 2 4 Remove the Tray Rear Cover 49 5 Remove the Lower Rear Cover 49 6 Remove the Tray 2 57 7 Disconnect two connectors PJ25 PJ26 3 from the Mechanical Con trol Board 8 Remove two screws 4 and the Lift Up Assy 5 9 Remove four tabs 6 and the FD Paper Size Board Assy 7 4040F2C561DA 2 1 4040F2C657DA 3 4040F2C571DA 5 4 4040F2C572DA 6 7 ...

Page 99: ... Remove the Rear Left Cover 54 5 Remove the Left Cover 54 6 Remove seven screws 1 and the Power Supply Unit Cover 2 7 Remove two screws 2 and the Power Supply Cooling Fan Motor 4 8 Unplug seven connectors 5 and remove three screws 6 and the Power Supply Unit Assy 7 CAUTION At reinstallation make sure that the harness is not slack 4040F2C599DA 1 1 2 1 4040F2C601DA 4 3 4040F2C602DA 6 5 6 7 6 6 5 ...

Page 100: ... the Rear Cover 51 5 Remove the Toner Suction Fan Motor 86 6 Remove the screw 1 and unhook two tabs 2 on the rear side surface Then remove the Toner Suction Duct 3 7 Unplug the connector 4 and remove two screws 5 and the High Voltage Unit Cover 6 8 Unplug four connectors 7 and remove two screws 8 and the High Voltage Unit 9 4040F2C672DA 1 2 3 4040F2C609DA 6 5 4 4040F2C610DA 7 8 7 7 7 9 ...

Page 101: ...ed discon nect the two connectors CN7 1 CN6 2 4 Remove three screws 3 and the MFBS Board Assy 4 5 Remove five screws 5 and the MFBS Board mounting bracket 6 NOTE Remove the Hard Disk if one is mounted 6 Remove the stopper RAMS Board 7 and MEMS Board 8 7 Remove the MFBS Board 9 NOTE Remove the MEM Board 10 if mounted in the expansion slot 4040F2C693DA 2 1 4040F2C694DA 3 4 4040F2C751DA 5 5 6 4040F2C...

Page 102: ...50 350 Maintenance 7 3 20 Inverter Board 1 Remove the IR Upper Left Cover 49 2 Remove the Front Holding Bracket 49 3 Remove the Original Glass 49 4 Disconnect the connector 1 and remove the flat cable 2 screw 3 and the Inverter Board 4 4040F2C695DA 1 3 2 4 ...

Page 103: ...Remove the IR Upper Left Cover 49 3 Remove the Front Holding Bracket 49 4 Remove the Original Glass 49 5 Remove four screws 1 flat cable 2 and the BCRS Board cover 3 6 Unplug eight connectors 3 7 Remove three screws 4 disconnect the connector 5 and remove the BCRS Board 6 4040F2C696DA 3 2 1 4040F2C697DA 3 3 4040F2C698DA 4 5 6 ...

Page 104: ... 5 and two flat springs 6 Then remove the CCD Unit 7 NOTE When the CCD Unit has been replaced with a new one make the installation adjustment that must be made when the CCD Unit is replaced 65 B Installation Adjustment to be Made when CCD Unit is Replaced NOTE Make this adjustment only when the CCD Unit has been replaced with a new one Before attempting to make this adjustment make sure that regis...

Page 105: ... adjusted through the subsequent procedures and there is no need to tighten the screws of the Original Glass Front Holding Bracket and IR Upper Left Cover 7 Turn ON the main power switch 8 If the setting in Scanner Registration or Scanner Zoom Adjust available from the Adjust mode has been changed set the function to 0 zero or 1 000 zoom ratio 9 Prepare a test chart as shown on the left and make a...

Page 106: ...Deviation Adjustment Procedure Using Screws A and B If tilt or deviation in the FD direction is as shown on the left A Using an Allen wrench 3 mm turn screw A counterclockwise B Using an Allen wrench 3 mm turn screw B clockwise 1 4 turn of the screw results in deviation of 1 mm If tilt or deviation in the FD direction is as shown on the left A Using an Allen wrench 3 mm turn screw A counterclockwi...

Page 107: ...that have been removed CD Deviation Adjustment Procedure Using Adjustment Plate E If deviation in the CD direction is as shown on the left 1 Using a flat blade screwdriver turn adjustment plate E counterclock wise 2 Tighten screws C and D If deviation in the CD direction is as shown on the left 1 Using a flat blade screwdriver turn adjustment plate E clockwise 2 Tighten screws C and D 4030D597AA A...

Page 108: ...t two connectors 1 and remove three flat cables 2 3 Remove two screws 3 and the Operation Board 1 4 4 Remove two screws 5 and the Bracket 6 5 Remove ten screws 7 and the Operation Key Board 1 8 6 Remove two screws 9 connector 10 and the Operation Key Board 2 11 4040F2C758DA 2 3 1 3 4 4040F2C759DA 5 6 4040F2C760DA 7 7 8 4040F2C761DA 9 10 11 ...

Page 109: ...e the screw 12 two connec tors 13 and the Operation Board 2 14 8 Remove two screws 15 and the Bracket 16 9 Remove two screws 17 and the LCD Board Cover 18 10 Remove four screws 19 and the LCD Board 20 4040F2C762DA 13 14 12 13 4040F2C763DA 15 16 4040F2C764DA 17 18 4040F2C765DA 19 20 ...

Page 110: ...ect the three con nectors 3 and remove the Manual Bypass Unit 4 NOTE When the Manual Bypass Unit has been mounted be sure to perform the Manual Bypass Unit Installation Check procedures 214 7 3 25 PH Unit 1 Remove the Upper Rear Cover 50 2 Remove the Rear Cover 51 3 Open the Front Door 4 Remove the Paper Output Cover 52 5 Remove nine screws 1 and the PH protective metal bracket 2 6 Remove two scre...

Page 111: ...ness protective metal brackets 6 8 Remove the harness from the cord holder 9 Remove five screws 7 and the Mechanical Control Board Cover 8 10 Remove two flat cables PJ3 PJ35 9 11 Remove three screws 10 and the PH Unit 11 4040F2C613DA 5 6 5 6 5 4040F2C614DA 4040F2C615DA 8 7 4040F2C674DA 9 4040F2C616DA 11 10 10 ...

Page 112: ...ffixed to the PH Spacers Used Should be screw installation position Screw Position PH label color A B C Green label No spacer No spacer No spacer Blue label No spacer 0 1 mm spacer 0 2 mm spacer Yellow label 0 2 mm spacer 0 1 mm spacer No spacer Part No Spacer Color 0 1 mm spacer 4030 2053 01 Black 0 2 mm spacer 4030 2054 01 White 4040F2C659DA A C B ...

Page 113: ...emove the Front Door 51 3 Remove the Paper Output Cover 52 4 Open the Right Door 5 Remove the Front Cover 53 6 Remove the Lower Front Cover 52 7 Remove five screws 1 and the toner hopper protective metal bracket 2 8 Remove the screw 3 and the Toner Hopper Unit 4 9 Close the right door and remove the pressure spring 5 NOTE Make sure that the right door is kept closed 4040F2C568DA 1 2 4040F2C603DA 1...

Page 114: ...etal bracket 7 11 Unplug two connectors 8 and remove four screws 9 and the Toner Hopper Assy 10 12 Remove the two screws 11 and dis connect the connector 12 from the rear side surface 13 Remove two screws 13 and the Toner Replenishing Drive Unit 14 4040F2C606DA 6 6 7 4040F2C607DA 9 8 9 9 8 10 4040F2C673DA 11 12 4040F2C624DA 13 14 ...

Page 115: ...he connector 1 and remove the screw 2 and ground wire 3 3 Remove four screws 4 and the Duplex Unit 5 7 3 29 Switch Back Unit 1 Open the Right Door 2 Remove the Rear Right Cover 50 3 Remove the screw 1 and the Front Right Cover 2 4 Unplug two connectors 3 of the Switch Back Unit 4040F2C569DA 2 1 3 4040F2C570DA 4 5 4040F2C560DA 2 1 4040F2C563DA 3 ...

Page 116: ...in the back 8 Remove the screw 7 in the back 9 Remove the Switch Back Unit 8 10 Remove two screws 9 and the lower Switch Back Unit 10 7 3 30 Scanner Motor 1 Remove the Upper Rear Cover 50 2 Remove the IR Right Cover 51 3 Remove ten wiring saddles 1 and disconnect the connector 2 4040F2C564DA 4 5 6 7 4040F2C565DA 8 4040F2C567DA 10 9 4040F2C699DA 1 1 1 1 2 ...

Page 117: ...ding Bracket 49 3 Remove the Original Glass 49 4 Slide the Exposure Unit 1 to the removal position 5 Remove two screws 2 6 Remove the screw 3 and the flat cable 4 7 Remove the flat cable 5 and the Exposure Unit 6 8 To reinstall reverse the order of removal NOTE If the Exposure Unit has been removed be sure to make the Scan ner positioning adjustment 212 4040F2C690DA 3 4 5 4040F2C700DA 1 4040F2C701...

Page 118: ...ve the Original Glass 49 4 Move the Exposure Unit 1 to the removal position 5 Disconnect the connector 2 and remove the Exposure Lamp harness 3 Reinstall the Exposure Lamp harness as follows 6 Remove the screw 4 7 Slide the Exposure Lamp 5 to the front and pull it off the holder 6 4040F2C705DA 1 4040F2C709DA 2 3 4040F2C706DA Back View Side View Front View 4040F2C710DA 4 6 5 ...

Page 119: ... 4 Remove the Original Glass 49 5 Remove the Exposure Unit 78 6 Remove the Scanner Motor 77 7 Remove six screws 1 and the Origi nal Cover hinge support 2 8 Remove the screw 3 and the Scan ner Drive Gear 4 from the shaft 9 Remove two screws 5 and the front and rear pulleys 10 Remove the bearing 6 and shaft 7 11 Remove the Scanner Drive Cables from each hook 4040F2C707DA 1 1 2 4040F2C711DA 3 4 4040F...

Page 120: ... turns counter clockwise from the rear toward the front side NOTE Make sure that no part of the cable rides on the other 3 Wind Scanner Drive Cable 2 four turns clockwise from the front to the rear side Then secure the cable with tape NOTE Make sure that no part of the cable rides on the other 4040F2C714DA Pulley A Pulley B Pulley C Pulley D Pulley E Pulley G Pulley F Pulley H Scanner Drive Cable ...

Page 121: ...m the rear toward the front side NOTE Make sure that no part of the cable rides on the other 6 Wind Scanner Drive Cable 4 8 four turns clockwise from the rear to the front side Then secure the cable with tape NOTE Make sure that no part of the cable rides on the other 7 Install two pulleys front and rear 9 to the shaft 8 Attach two bushings 10 to the shaft 9 Secure the front and rear pulleys 11 us...

Page 122: ...y B 15 hook the fixing bead to the fixing spring 16 and then hook the spring to the catch 17 in the frame 13 Wind Scanner Drive Cable 1 around pulley A 18 and pulley C 19 and hook the bead to the side surface 20 of the Scanner Frame Rear 14 Wind Scanner Drive Cable 4 around pulley E 21 and pulley G 22 and hook the fixing bead to the fixing spring 23 and then hook the spring to the catch 24 in the ...

Page 123: ...ind Scanner Drive Cable 3 around pulley H 25 and pulley F 26 and hook the bead to the side surface 27 of the Scanner Frame 16 Remove the pulley tape 17 Mount the cable to the Exposure Unit 28 18 Readjust the position of the Exposure Unit 212 4040F2C726DA 25 27 26 4040F2C727DA 28 ...

Page 124: ...the Rear Right Cover 50 4 Remove two screws 1 and the Ozone Filter Assy 2 5 Remove four screws 3 disconnect the connector 4 and remove the Main Motor 5 7 3 35 IU Motor 1 Remove the Upper Rear Cover 50 2 Remove the Rear Cover 51 3 Remove four screws 1 disconnect the connector 2 and remove the IU Motor 3 4040F2C617DA 1 2 4040F2C618DA 3 3 4 5 4040F2C619DA 1 1 2 3 ...

Page 125: ...e wiring saddles 1 and disconnect the connector PJ33 2 4 Remove two screws 3 and the Fus ing Unit Cooling Fan Motor 4 7 3 37 Toner Suction Fan Motor 1 Remove the Upper Rear Cover 50 2 Remove the Rear Cover 51 3 Remove two screws 1 and two wir ing saddles 2 disconnect the con nector 3 and remove the Toner Suction Fan Motor 4 4040F2C622DA 1 2 4040F2C623DA 3 4 3 4040F2C621DA 1 4 1 3 2 ...

Page 126: ... Counter Special Parts Counter Developer and clear the counter 2 Turn OFF the main power switch NOTE Clear the counter before removing the IU After clearing the counter be sure to turn OFF the Main Power Switch 3 Open the Right Door 4 Remove the Imaging Unit 1 5 Remove four screws silver 2 and disassemble the Photo Conductor Unit 3 and the Developing Unit 4 6 Remove three screws 5 and the Develope...

Page 127: ...g the gear in the direction of the arrow If you rotate the gear in reverse mylar for cleaning the ATDC Sensor Dump developer until almost no developer sticks to the Sleeve Roller 9 Remove two screws 9 and open the Cover 10 10 Remove two screws 11 disconnect the connector 12 and remove the ATDC Sensor 13 11 Add developer 34 4040F2C580DA 7 4040F2C581DA 8 4040F2C582DA 4040F2C745DA 9 10 4040F2C746DA 1...

Page 128: ...ff the C clip 1 and remove the Fusing Entrance Guide Plate 2 3 Remove two shoulder screws 3 the screw 4 and the Exit Rolls 2 Assy 5 4 Remove the wiring saddle 6 and the harness 5 Disconnect the connector 7 of the Exit Sensor and remove the Exit Rolls 2 Assy 8 4040F2C625DA 2 1 4040F2C643DA 3 4 5 3 4040F2C730DA 6 4040F2C431DA 7 8 ...

Page 129: ... the bracket that supports the thermistor and the jig 7 Remove two screws 10 the Fusing Roller Thermistor 11 and Fusing Roller Sub Thermistor 12 Precautions for mounting the ther mistors When reinstalling the thermistors use the Thermistor Holding Check Jig After installation use the jig to make sure that the bracket is not bent 4040F2E753DA 9 9 Bracket Fusing Roller Sub Thermistor side Fusing Rol...

Page 130: ...e four screws 1 and four Exit Rolls 1 Assy 2 3 Remove the Exit Roll 1 3 7 3 42 Paper Exit Roll 2 1 Remove the Fusing Unit 37 2 Snap off the C clip 1 and remove the Fusing Entrance Guide Plate 2 3 Remove two shoulder screws 3 the screw 4 and the Exit Rolls 2 Assy 5 4040F2C641DA 1 2 4040F2C642DA 3 4040F2C625DA 2 1 4040F2C643DA 3 4 5 3 ...

Page 131: ...or 7 of the Exit Sensor and remove the Exit Rolls 2 Assy 8 6 Remove the screw 9 and the Sepa ration Claw Assy 10 7 Remove the Exit Roll 2 11 7 3 43 Separation Claw 1 Remove the Fusing Unit 37 2 Snap off the C clip 1 and remove the Fusing Entrance Guide Plate 2 4040F2C730DA 6 4040F2C431DA 7 8 4040F2C644DA 9 10 4040F2C645DA 11 4040F2C625DA 2 1 ...

Page 132: ...5 4 Remove the wiring saddle 6 and the harness 5 Disconnect the connector 7 of the Exit Sensor and remove the Exit Rolls 2 Assy 8 6 Remove the screw 9 and the Sepa ration Claw Assy 10 7 Remove four springs 11 the shaft 12 and four Separation Claws 13 4040F2C643DA 3 4 5 3 4040F2C730DA 6 4040F2C431DA 7 8 4040F2C644DA 9 10 4040F2C747DA 11 13 12 ...

Page 133: ...s 1 and the Man ual Bypass Separation Fixing Bracket Assy 2 3 Using a soft cloth dampened with alcohol wipe the Manual Bypass Feed Roller 3 clean of dirt 7 4 2 Manual Bypass Separation Roller 1 Remove the Manual Bypass Unit 71 2 Remove two screws 1 and the Man ual Bypass Separation Fixing Bracket Assy 2 3 Using a soft cloth dampened with alcohol wipe the Manual Bypass Separation Roller 3 clean of ...

Page 134: ...lding the stopper 2 remove the Tray 1 3 2 Remove two screws 4 and the Con nector Cover 5 3 Unplug the connector 6 4 Remove two screws 7 and the Tray 1 Feed Roller Assy 8 5 Using a soft cloth dampened with alcohol wipe the Tray 1 Feed Roller 9 clean of dirt 4040F2C508DA 1 2 3 4040F2C509DA 4 5 4040F2C510DA 8 7 6 4040F2C511DA 9 ...

Page 135: ...lding the stopper 2 remove the Tray 1 3 2 Remove two screws 4 and the Con nector Cover 5 3 Remove the connector 6 4 Remove two screws 7 and the Tray 1 Feed Roller Assy 8 5 Using a soft cloth dampened with alcohol wipe the Tray 1 Pick up Roller 9 clean of dirt 4040F2C508DA 1 2 3 4040F2C509DA 4 5 4040F2C510DA 8 7 6 4040F2C516DA 9 ...

Page 136: ...lding the stopper 2 remove the Tray 1 3 2 Remove two screws 4 and the Con nector Cover 5 3 Remove the connector 6 4 Remove two screws 7 and the Tray 1 Feed Roller Assy 8 5 Using a soft cloth dampened with alcohol wipe the Tray 1 Separation Roller 9 clean of dirt 4040F2C508DA 1 2 3 4040F2C509DA 4 5 4040F2C510DA 8 7 6 4040F2C519DA 9 ...

Page 137: ...wer Right Cover 1 4 Remove two connectors 2 5 Remove three screws 3 and the Tray 2 Feed Roller Assy 4 6 Using a soft cloth dampened with alcohol wipe the Tray 2 Feed Roller 5 clean of dirt 7 4 7 Tray 2 Pick up Roller 1 Slide out the Tray 2 2 Remove the Manual Bypass Unit 71 3 Remove the Lower Right Cover 1 4040F2C524DA 1 4040F2C595DA 2 3 3 4 4040F2C525DA 5 4040F2C524DA 1 ...

Page 138: ... Pick up Roller 5 clean of dirt 7 4 8 Tray 2 Separation Roller 1 Slide out the Tray 2 2 Remove the Manual Bypass Unit 71 3 Remove the Lower Right Cover 1 4 Remove two connectors 2 5 Remove three screws 3 and the Tray 2 Feed Roller Assy 4 6 Using a soft cloth dampened with alcohol wipe the Tray 2 Separation Roller 5 clean of dirt 4040F2C595DA 2 3 3 4 4040F2C532DA 5 4040F2C524DA 1 4040F2C595DA 2 3 3...

Page 139: ... the Registration Roller 5 clean of dirt 7 4 10 Paper Dust Remover 1 Open the Right Door 1 2 Remove the Paper Dust Remover 2 3 Using a brush whisk dust and dirt off the Paper Dust Remover 3 7 4 11 Transport Roller 1 Open the Lower Right Door 1 2 Using a brush whisk dust and dirt off the Transport Roller 2 4040F2C543DA 1 4040F2C540DA 1 4040F2C541DA 2 4040F2C542DA 3 4040F2C550DA 2 1 ...

Page 140: ...eft Cover 49 2 Remove the Front Holding Bracket 49 3 Remove the Original Glass 49 4 Remove the Exposure Unit 78 5 Using a soft cloth dampened with alcohol wipe the Bushings 1 clean of dirt NOTE When installing the Exposure Unit be sure to perform scanner position adjustment 212 7 4 14 Mirrors 1 Remove the IR Upper Left Cover 49 2 Remove the Front Holding Bracket 49 3 Remove the Original Glass 49 4...

Page 141: ...ix screws 1 and the CCD Unit Cover 2 5 Using a soft cloth dampened with alcohol wipe the Lens 3 clean of dirt 7 4 16 Original Scanning Glass 1 Using a soft cloth dampened with alcohol wipe the Original Scanning Glass 1 clean of dirt 7 4 17 Original Glass 1 Using a soft cloth dampened with alcohol wipe the Original Glass 1 clean of dirt 4040F2C675DA 1 1 1 2 4040F2C703DA 3 4040F2C551DA 1 4040F2C552D...

Page 142: ...in power switch NOTE Clear the PC Life counter before removing the IU After clearing the PC counter be sure to turn OFF the Main Power Switch 2 Open the Right Door 3 Remove the Imaging Unit 1 4 Remove four screws silver 2 and disassemble the Photo Conductor Unit 3 and the Developing Unit 4 5 Remove three screws 5 and the Developer Scattering Prevention Plate 6 4040F2C553DA 1 4040F2C555DA 1 4040F2C...

Page 143: ...ug 2005 104 bizhub 200 250 350 Maintenance 6 Using a soft cloth dampened with alcohol wipe the Ds Collar 9 clean of dirt NOTE Make sure the alcohol does not touch the Developer Roller 7 Turn ON the main power switch 4040F2C588DA 9 9 ...

Page 144: ... the Connector 4 6 Remove two screws 5 shield clamp and harness NOTE When the connector is to be con nected plug the side of the har ness around which red tape is wound in the connector PJ38 of the Mechanical Control Board 7 Remove the Connector 6 8 Remove two screws 7 and the Mount Kit Assy 8 9 Remove four screws 9 two shoul der screws 10 and the Mount Kit Board 11 4040F2C561DA 2 1 4040F2C734DA 3...

Page 145: ...dge of the sheet having no holes between the harness 4 and the Key Counter Mounting Bracket 5 6 Peel off the tape 6 from the sheet 7 Align threaded holes in the sheet with those in the Key Counter Mount ing Bracket Then affix the folded halves together so as to sandwich the Mounting Bracket 8 Remove the knockout 7 from the IR Right Cover 9 Pass the Key Counter Harness 8 through the IR Right Cover ...

Page 146: ...ce 11 Using three screws 9 secure the Counter Mounting Bracket 10 12 Connect the Key Counter Socket connector 13 Using two screws 11 secure the counter socket 12 14 Using two screws 13 secure the Key Counter Cover 14 4040F2C741DA 9 10 4040F2C742DA 11 12 4040F2C744DA 13 14 ...

Page 147: ...nance 7 7 Original Size Detecting Sensors 7 7 1 Original Size Detecting Sensor Layout A For U S B For Europe and Others 4040F2E754DA Standard Option Not Used PC207 PC201 PC202 PC203 PC204 PC205 PC206 4040F2E755DA Standard Option PC207 PC201 PC202 PC203 PC204 PC205 PC206 ...

Page 148: ...Tech Rep Mode System Input Original Size Detecting Option Then change the setting for Original Size Detecting Option from No to Yes 7 Select the Tech Rep Mode Function F7 1 NOTE Select F7 2 if the Fax Kit is mounted 8 Stack five sheets of blank A3 paper on the Original Glass 9 Press the Start key to perform automatic adjustment by the Original Size Detecting Sensor 10 Turn OFF the Main Power Switc...

Page 149: ...rol Board 1 Remove the Upper Rear Cover 50 2 Remove the Rear Cover 51 3 Remove five screws 1 and Mechan ical Control Board Cover 2 4 Unplug the all connectors 5 Remove five screws 3 and Mechan ical Control Board 4 6 Demount the EEPROM IC3A from the new Mechanical Control Board 7 Mount the EEPROM IC3A from the old Mechanical Control Board to the new Mechanical Control Board NOTE Note the alignment ...

Page 150: ...midity direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of the...

Page 151: ...Auto Paper Auto Zoom PriorityTray Special Paper Setting Zoom Ratio for Combine Booklets 2 6 Low Power Mode Sleep Mode LCD Back Light OFF Auto Reset Auto Reset when Account is changed 3 6 4in1 Copy Order Default Quality Density Modes Default Copy Density Levels Print Density Default Finishing Mode 4 6 Default Screen Default Device Image Quality ADF Default LCD Screen Default E Mail Screen 6 6 Sort ...

Page 152: ...nitial Setting Administrator Code Input Max Copy Sets Disable Sleep Mode Restrict One Touch Editing Admin Set General Settings Account Data User Auth Setting User Authentication ON OFF Account Track ON OFF Allow Print without Authentication Account User Auth Call Remote Center Quality Mode Default Density Default Density Communication Mode Comm Menu TX TSI Rotation TX 2 Sided TX Retry Number of au...

Page 153: ...Reception Mode Numbers of RX Call Rings Password Communication Communication Password FAX Setting 1 3 Setting List Print Lists 3 TX Report Activity Report Report Settings 3 TX Document RX Document Document Management Admin 2 Network Setting Software SW Ping Delete Job SSL TLS Basic Settings DNS Settings Machine Name SMTP Settings POP3 Settings Mail Scan Settings Scanner Settings LDAP Setting Frame...

Page 154: ...Kit FK 503 is mounted 3 For more details see the FK 503 manual If HD 504 is not mounted User s Choice is directly shown 4040F3E547DA MFP Set Proof Print Hold Time Overwrite A4 Lettwe Document Hold Time PostScript Error Report Default Set PDL Set Test Print Basic Tray Paper Size Original Direction Print Method of Sets Font Font Symbol Set Number Lines Font Size CR LF Mapping Printer Setting Check D...

Page 155: ...dure 1 Press the Utility Counter key 2 The Utility Counter mode screen will appear 9 2 2 Exiting Touch the Enter key 9 2 3 Changing the setting value in Utility Mode functions Use the key to enter or change the setting value Use the 10 Key Pad to enter the setting value To change the setting value first press the Clear key before making an entry 4040F3E540DA ...

Page 156: ...nguage Setting Procedure Select the language and then touch Enter to set the language For U S Japanese English French Spanish For Europe Japanese English French Spanish German Italian Functions To select the unit displayed on the LCD display Available only in machines for U S Use To change the unit displayed on the control panel Setting Procedure The default setting is Inch Fraction Inch Num Value...

Page 157: ... screen shifts to the initial one Use To change the default Auto mode selected when the screen shifts to the initial one Setting Procedure The default setting is Auto Paper Select Auto Paper Select Auto Zoom Manual Functions To select the priority paper source that is selected when the copier is set to Auto Size or Manual Use To set a priority paper source Setting Procedure The default setting is ...

Page 158: ...ayed when Disable Sleep Mode in Admin Management is set Use To change the time until the Sleep Mode starts Setting Procedure Use the 10 Key Pad for setting The default setting is 15 min 15 min 1 to 240 OFF Functions To set the time until LCD Back Light OFF starts operating after the last key operation has been completed Use To change the time until LCD Back Light OFF starts operating after the las...

Page 159: ...tting is selected Use To change the layout of copied images when a 4in1 Copy setting is selected Setting Procedure The default setting is the following layout of copied images 1 2 1 3 3 4 2 4 Default Functions To set the default image density and image quality selected when the screen shifts to the initial one Use To change the default image density and image quality selected when the screen shift...

Page 160: ... Non Sort Non Sort Sort Group Corner Staple 2 Staples Functions To select whether to enable or disable the function that automatically switches between Sort and Non Sort according to the number of originals and the number of copy sets to be made Use To set so as to enable the function that automatically switches between Sort and Non Sort according to the number of originals and the number of copy ...

Page 161: ...ctions To set the time at which the Scanner is dehumidified in order to prevent dew condensa tions from being formed on the Scanner Becomes available when the corresponding Tech Rep Mode function is set Use To change the time at which the Scanner is dehumidified Setting Procedure The 10 Key Pad is used for setting the time Hour 00 to 24 Minute 00 to 59 Functions To specify the folding position whe...

Page 162: ...screen selected when the Scanner is selected Use To change the default screen selected when the Scanner is selected Setting Procedure The default setting is One Touch One Touch Search Address Input Index Functions To set the mainly used function Use To change the mainly used function Setting Procedure The default setting is Copy Copy Printer Functions To adjust the copy image density level when th...

Page 163: ...ts the user to enter an irregular size will appear Touch X or Y enter the value from the 10 Key Pad and touch Enter 8 Touch the Enter 9 Select the orientation of the original Portrait Landscape 10 Press the Start key Functions To delete an image that has previously been stored Use To delete an image that has previously been stored in the Hard Disk Setting Procedure 1 Press the Utility Counter key ...

Page 164: ...ult setting is 3 0 to 5 Functions To set the volume of the beep that sounds when a job is completed Use To change the volume of the beep that sounds when a job is completed Setting Procedure The default setting is 3 0 to 5 Functions To disable control panel key operations Use To disable control panel keys before cleaning the display on the control panel Setting Procedure To cancel this function pr...

Page 165: ...ter large numbers of copies have been made of originals having a high image density Use To replenish the supply of toner in an auxiliary manner Setting Procedure Touch Toner Supply for the copier to detect the current toner density and if the den sity is lower than the standard value a toner replenishing sequence then a developer agitation sequence are performed If the toner density is detected to...

Page 166: ...set the time difference from the standard time appended to the mail header when sending e mail Use To change the time difference from the standard time Setting Procedure The default setting is 05 00 12 00 to 12 00 Functions To adjust daylight saving time automatically Use To set daylight saving time Setting Procedure The default setting is Auto Auto OFF Functions To change the administrator access...

Page 167: ...To select the scheme of user authentication whether it is made by an external server or MFP Setting Procedure The default setting is OFF ON External Server ON MFP OFF Functions To set whether or not to enable the account track function Use To enable the account track function Setting Procedure The default setting is OFF ON OFF Functions To set whether or not to authorize printing of data which is ...

Page 168: ...trol the Total Counter by setting a password for each user Available only when User Authentication ON OFF is set to ON External Server or ON MFP Use To set authentication by external server or by MFP Setting Procedure Set of external server authentication 1 Touch General Settings and select the authentication scheme The default setting is Active Directory Active Directory NTLM NDS 2 Touch Domain N...

Page 169: ...machine Use this function when IP Input is selected for DHCP Setting Procedure IP address Version 4 format 0 to 255 0 to 255 0 to 255 0 to 255 Functions To set the subnet mask of the device used in the network Use To enter the subnet mask of the machine Use this function when IP Input is selected for DHCP Setting Procedure IP address Version 4 format 0 to 255 0 to 255 0 to 255 0 to 255 Functions T...

Page 170: ...s been set to 100M or 10M Setting Procedure The default setting is Half Duplex Half Duplex Full Duplex NOTE If the Duplex setting has been changed be sure to turn OFF the Main Power Switch of the machine wait for 10 sec or more and then turn the switch ON again Functions To set the DNS Server Use To enter DNS Server Setting Procedure The default setting is NO YES NO Host Name 1 Touch the Host Name...

Page 171: ...n SMTP authentication function is used Setting Procedure 1 Touch the SMTP Authentication User Name 2 Enter the SMTP Authentication User Name of the local machine from the 10 Key Pad or the keyboard on the screen and then touch Enter Functions To set the password for SMTP authentication Use To enter the password when the mail transfer authentication SMTP authentication function is used Setting Proc...

Page 172: ...F Setting range 1 to 99 M 1 Touch the Auto RX Check 2 Enter the value from the 10 Key Pad and touch Enter 3 Select Check OFF to select not to make the auto check Functions To set the upper limit of the size of the document to be sent Use To set the default upper limit of the size of the document for Internet Fax Setting Procedure The default setting is 11x17 Letter Legal 11x17 Functions To set the...

Page 173: ...r or not to print header in a received document Use To set whether or not to print the e mail header on the first page of a received docu ment Setting Procedure The default setting is OFF ON OFF Functions To set whether or not to insert text in a transmitted document Use To set the insertion method of text to be inserted in the transmitted document Setting Procedure The default setting is Fixed Te...

Page 174: ... binary division size when Binary Division is set to ON Setting Procedure The default setting is 500 KB Setting range 16 to 2000 KB Enter the value from the 10 Key Pad and touch Enter Functions To enable or disable address search using the LDAP server Use To enable address search using the LDAP server Setting Procedure The default setting is No Yes No Functions To set the LDAP server name Use To e...

Page 175: ...se to set the domain name for authentication by GSS SPNEGO Setting Procedure General Settings The default setting is Anonymous Anonymous Simple Digest MD5 CRAM MD5 GSS SPNEGO Login name 1 Touch the Login name 2 Enter the logon name from the 10 Key Pad or the keyboard on the screen and then touch Enter Password 1 Touch the Password 2 Touch New Password enter the password and then touch Enter 3 Touc...

Page 176: ...ber used for communications with the LDAP server Use Setting Procedure The default setting is 389 1 to 65535 Functions To format all settings made in LDAP Server Setting Use Setting Procedure 1 Touch the Initialize Setting 2 Select Yes and touch Enter Functions To check connection to the LDAP server Use Setting Procedure 1 Touch the Check Connection 2 When the message indicating the completion of ...

Page 177: ...ey Name for Prefix Suffix Settings Setting Procedure 1 Touch the Key Name 2 Enter the Key Name consisting of up to eight en size characters from the 10 Key Pad or the keyboard on the screen and then touch Enter Functions To set whether or not to fix the file format Use To select not to fix the file format Setting Procedure The default setting is ON ON OFF Functions To register or change the Prefix...

Page 178: ...e 1 Call Admin 2 to the screen and touch Software SW 2 Touch Mode Selection and enter the mode number a 3 digit numeral using the 10 Key Pad 3 Touch Bit Selection 4 Align the cursor using or key and define the bit with 0 or 1 of the 10 Key Pad To define the value in hexadecimal touch HEX Selection and enter the value using the 10 Key Pad and A to F keys 5 Touch the Enter Functions To execute Ping ...

Page 179: ...uch Reports 2 Touch the TX Report Functions To print the RX report Use Setting Procedure 1 Press the Utility Counter key and touch Reports 2 Touch the RX Report Functions To print the one touch list Use Setting Procedure 1 Press the Utility Counter key and touch Reports 2 Touch the One Touch List Functions To print the mail program list Use Setting Procedure 1 Press the Utility Counter key and tou...

Page 180: ...e The default setting is OFF ON OFF Functions To change the hold time of print data invoked when a condition in which memory capacity has exceeded at the expiration of which the print data is discarded Use Setting Procedure The default setting is 5Min Setting range 0 to 30 Functions To set whether or not to print error information when an error occurs during computer printing Use To print error in...

Page 181: ...etting is Portrait Functions To set a print method when none is specified by the printer driver during computer printing Use To specify a print method when one cannot be specified by the printer driver during printing from Windows DOS or in a similar case Setting Procedure Print Method The default setting is Simplex Simplex 2 Sided Print Binding Method The default setting is left bind Left bind To...

Page 182: ...he default setting is 64 Functions To set the font size when not specified by the printer driver during PC printing Use To set the font size when it cannot be specified by the printer driver during printing from Windows DOS etc Setting Procedure The default setting is Bit Map Font Size 10 00 Pitch Setting range Scalable font 4 00 to 999 75 points Setting range Bit map font size 0 44 to 99 00 pitch...

Page 183: ...heck Job Details The list of printer setting will be output PCL Demo Page PCL Demo page will be output PS Font List PS Font List will be output PCL Font List PCL Font List will be output Setting Procedure 1 Press the Utility Counter key and then touch Printer Setting and Test Print in that order 2 Touch the test print key for which test print is to be produced Functions To check the counter readin...

Page 184: ...Field Service Ver 1 0 Aug 2005 9 Utility Counter Mode 145 bizhub 200 250 350 Adjustment Setting Blank Page ...

Page 185: ...gistration FD 4 Zoom CD 5 Zoom FD 6 Tech Rep Mode Function F7 1 Document detec tion adjustment 7 F8 ATDC Sensor adjustment 8 4 4 5 F1 Paper passage test 9 2 2 2 1 1 FD Bypass paper max min set 10 HDD Format 11 Counter Special Parts Counter PC Life Clear 12 1 1 1 I C Life Clear 13 2 2 2 Developer Clear 14 3 Counter clear 15 1 1 1 1 1 Tech Rep Choice Sheet through ADF Registration Loop 16 Zoom 17 Fe...

Page 186: ...the adjustment procedures is indicated by the corresponding number in the parentheses N0 Replace ATDC Sensor Replace Mechanical Control Board Replace PH Unit Replace CCD Unit Wind Scanner Drive Cables Install Scanner Unit Replace Multi Bypass Unit Install Hard Disk Install Optional Original Size Sensors 1 1 2 2 3 8 2 4 9 3 5 6 1 6 7 2 7 2 8 5 9 10 11 2 12 1 13 2 14 15 16 17 18 19 20 21 3 22 4 23 5...

Page 187: ...he fourth access after entries of three wrong access codes END is not avail able on the screen It is therefore necessary to turn OFF and ON the Main Power Switch If you forget the service code it becomes necessary to replace the RAMS Board with a new one Take necessary steps not to forget the service code The RAMS Board is not available as a replacement part If it requires replacement contact Offi...

Page 188: ...nge Fixed Zoom Machine Configuration Technical Memo Hard Disk Original Size Detecting Option Printer Auto Paper Configuration Auto Paper Configuration Simplex Duplex Dry Key Set Function Limit Special image setting Edge Erase Loop Adjustment Image density ATDC Sensor Gain Grid Voltage Adjustment Fuser Temp Sheet through ADF The amount of Center Erase Orientation Change Country Set Registration Loo...

Page 189: ...nter Fax Connection Counter 1 Function F1 F2 F7 1 F7 2 F8 F12 Hard Disk Format FD FC Org Width Detect Adjust FW Download I O Check Printer Scanner Job Tray Sheet through ADF 2 sided Finisher Operation Check CS Remote Care ROM Version Level History FAX Set Soft Switch Setting ADF Bypass Duplex Tray 1 Tray 2 Tray 3 Tray 4 Toner Side Cover Drive Motor Detect LCT Engine Exp Lamp Check Scanner Paper Pa...

Page 190: ...re The default setting is Inch Metric For U S Inch Metric Inches For Europe and Others Inch Metric Metric Functions To set the paper size for foolscap Use To change the paper size for foolscap Setting Procedure Select the foolscap paper size from among the following four The default setting is F 330 mm C 210 mm F 330 mm F 330 mm F 330 mm F 330 mm C 203 mm C 210 mm C 216 mm C 220 mm Functions To se...

Page 191: ...Disable Functions To select whether or not access to some of the copy functions is restricted Use To disable some of the copy functions Setting Procedure The default setting is OFF ON OFF Functions To select whether or not to display the special image key on the Density screen Use Highlight the key on the Density screen and then select the appropriate mode to produce a special image output When Ph...

Page 192: ... A B or C greater increase the setting value Adjustment Procedure 1 Call the Tech Rep Mode to the screen 2 Touch the keys in this order Tech Rep Choice Printer Edge Erase 3 Select the specific edge to be adjusted 4 Press the Clear key and change the setting value using the 10 Key Pad 5 Touch END to validate the new setting value 4040F3C508DA Width A Width B Width C Width C Functions To adjust the ...

Page 193: ...nge that value Use When the spare Developing Unit or the Imaging Unit has been temporarily used Current ATDC control voltage automatically adjusted using function F8 Job Setting Normally the value displayed here is the same as that displayed for Current NOTE If a Developing Unit other than a new one is installed type in the setting for the installed product Adjustment Range The adjustment range is...

Page 194: ...for fusing temperature adjustment 157 Functions To adjust the length of the loop formed in the paper before the Registration Rollers Use If slippage occurs due to a worn Document Take Up Roller which sometimes results in misfeeds the loop length may be increased as a temporary measure until the part can be replaced with a new one Setting Procedure For details on adjustment see the Service Manual f...

Page 195: ... mode OFF Turn OFF the function if the orientation of the image when paper is fed out is not matched between the normal mode and Staple and Punch mode Setting Procedure The default setting is OFF ON OFF Functions To adjust the paper stop position for punching Use To adjust the punch position Setting Procedure For details on adjustment see the Service Manual for Option FS 508 Functions To adjust th...

Page 196: ...bizhub 200 221 or more U S 180 C Europe 220 mm or less U S 160 C Europe 180 C 2 bizhub 350 221 or more U S 190 C Europe 200 C 220 mm or less U S 180 C Europe 190 C bizhub 250 bizhub 200 221 or more U S 190 C Europe 220 mm or less U S 170 C Europe 190 C 3 bizhub 350 221 or more U S 200 C Europe 190 C 220 mm or less U S 190 C Europe 170 C bizhub 250 bizhub 200 221 or more U S 200 C Europe 220 mm or ...

Page 197: ...ode 3 Heater temperature main sub 1 200 C 2 190 C 3 180 C Touch Panel Setting Tech Rep Choice Setting Mode 1 Mode 3 Heater temperature main sub 1 bizhub 350 165 C bizhub 250 bizhub 200 160 C 2 bizhub 350 170 C bizhub 250 bizhub 200 170 C 3 bizhub 350 155 C bizhub 250 bizhub 200 150 C Touch Panel Setting Tech Rep Choice Setting Mode 1 Mode 3 Heater temperature main sub 1 170 C 2 180 C 3 160 C ...

Page 198: ... Fixed Zoom in that order 3 Select the specific zoom ratio to be changed 4 Press the Clear key and change the setting value using the 10 Key Pad 5 Touch Set to validate the setting value Functions Displays the machine configuration Use Yes or No indicates whether or not the option is installed Setting Procedure 1 Call the Tech Rep Mode to the screen 2 Touch System Input and Machine Configuration i...

Page 199: ...h the Counter 3 Touch the specific counter key to be cleared and press the Clear key If the reading of a wrong counter key has been cleared press the Interrupt key to undo the clearing operation 11 7 4 Paper Functions To set whether or not the optional Original Size Sensors are mounted Use Select Yes when the optional Original Size Sensors are mounted Setting Procedure The default setting is No Ye...

Page 200: ...nual Feed Tray Tray 1 Number of sheets of paper fed from the Tray 1 Tray 2 Number of sheets of paper fed from the Tray 2 Tray 3 Number of sheets of paper fed from the Tray 3 Tray 4 Number of sheets of paper fed from the Tray 4 LCT Parts 1 Number of sheets of paper fed from the LCT Other PM Parts 1 Number of sheets of paper fed Other PM Parts 2 Number of sheets of paper fed Other PM Parts 3 Number ...

Page 201: ... the Keypad to type in the maintenance counter value When the reading reaches a predetermined value appears in the sub message display area Maintenance Counter Count Counts up when a sheet of paper is fed through the copier Setting Procedure Checking the counter reading 160 Clearing the counter reading all and a specific one 160 Functions To check the paper feeding in the paper take up transport s...

Page 202: ...ites the current setting for ATDC Sensor Gain in Printer of Tech Rep Mode Functions To print on paper with the engine unit and check the printing and paper feeding in the paper take up transport sections Use Setting Procedure 1 From the Tech Rep Mode screen touch Function F12 in that order 2 Select the paper source and then press the Start key Touch Duplex to feed out the paper along the paper pat...

Page 203: ...g Unit Mode 2 Performs the move operation for the Aligning Plate Mode 3 Performs the ascent operation for the Elevator Tray Mode 4 Performs the descent operation for the Elevator Tray Mode 5 1 Performs the Punch drive operation Mode 6 1 Performs the Punch drive operation 2 holes Mode 7 Performs the open close operations for the Exit Mode 8 2 Performs the drive operation for the Creasing Unit Mode ...

Page 204: ...e to the screen 4 Touch I O Check Printer Bypass Duplex in that order and call to the screen the sensor check screen that contains 2nd Paper Feed 5 Check that the data for 2nd Paper Feed is 0 sensor blocked 6 Move the actuator to unblock the Vertical Conveyance Sensor 7 Check that the data for 2nd Paper Feed changes from 0 to 1 on the screen 8 If the input data is 0 change the sensor Functions To ...

Page 205: ...de Field Service Ver 1 0 Aug 2005 166 bizhub 200 250 350 Adjustment Setting 11 9 2 I O Check Screens These are only typical screens which may be different from what are shown on each indi vidual machine 4040F3E548DA ...

Page 206: ...Field Service Ver 1 0 Aug 2005 11 Tech Rep Mode 167 bizhub 200 250 350 Adjustment Setting 4040F3E549DA ...

Page 207: ...t Set PC18 Paper Empty Bypass Paper Empty Sensor Paper not present Paper present PC19 FD Size 1 Bypass FD Paper Size Sensor 1 Paper present Paper not present PC20 FD Size 2 Bypass FD Paper Size Sensor 2 Paper present Paper not present PC21 FD Size 3 Bypass FD Paper Size Sensor 3 Paper present Paper not present PC22 FD Size 4 Bypass FD Paper Size Sensor 4 Paper present Paper not present PC29 Bypass...

Page 208: ...alue Not at max imum value FD Size 4 Maximum value Not at max imum value PC13 Tray 2 Tray Set Tray2 Set Sensor Set Out of position PC14 Paper Near Empty Tray2 Paper Near Empty Sensor Unblocked Blocked PC15 Paper Empty Tray2 Paper Empty Sensor Paper not present Paper present PC12 Upper Side Detect Tray2 Paper Lift Sensor At upper limit Not at upper limit PC17 CD Size 1 Tray2 CD Paper Size Sensor 1 ...

Page 209: ...alue PC111 PF Take up Lower Door Sensor Open Close PC116 PF Pickup Tray3 Paper Take Up Sensor Paper present Paper not present PC121 PF Tray 4 Tray Set Tray4 Set Sensor Set Out of position PC122 PF Paper Near Empty Tray4 Paper Near Empty Sensor Unblocked Blocked PC124 PF Paper Empty Tray4 Paper Empty Sensor Paper not present Paper present PC123 PF Upper Side Detect Tray4 Lift Sensor At upper limit ...

Page 210: ...M1 Drive Motor Detect Main Motor Main Motor When turning When stopped M2 I U Motor IU Motor When turning When stopped M9 Polygon Motor Polygon Motor When turning When stopped M4 Cooling Fan Power Supply Power Supply Cooling Fan Motor When turning When stopped M5 Cooling Fan Cooling Fan Motor When turning When stopped M6 IU Cooling Fan IU Cooling Fan Motor When turning When stopped M11 Toner Suctio...

Page 211: ...ift up Tray Lower Position Sensor At lower limit Not at lower limit PC12 LCT Home Shift Shifter Home Position Sensor At home Out of home PC11 LCT Shift Tray Stop Position Shifter Return Position Sensor At stop position Not at stop position PC10 LCT Elev Mtr Pulse Elevator Motor Pulse Sensor Blocked Unblocked PC8 LCT Shift Mtr Pulse Shift Motor Pulse Sensor Blocked Unblocked PC14 LCT Dividing Posit...

Page 212: ...ded Empty Empty Sensor Paper present Paper not present PC9 ADF Registration Registration Sensor Paper present Paper not present PC8 ADF Before Scanning Original Detection Sensor Paper present Paper not present PC10 ADF Exit and Turn Over Exit Turnover Sensor Paper present Paper not present PC1 ADF Orig Length 1 FD Paper Size Detection Sensor 1 Paper present Paper not present PC2 ADF Orig Length 2 ...

Page 213: ...locked Unblocked Optional Tray Elevate Set Not set PC3 FN Elevate Tray position Elevator Tray Home Position Sensor Blocked Unblocked PC6 FN Align Home 1 Alignment Home Position Sensor 1 At home Out of home PC7 FN Align Home 2 Alignment Home Position Sensor 2 At home Out of home PC16 FN Home Shutter Shutter Home Position Sensor At home Out of home PC11 FN Paddle home Exit Exit Paddle Home Position ...

Page 214: ...r 2 Blocked Unblocked Staple Empty 2 Saddle Staple Empty Detection Sensor 2 Blocked Unblocked PC23 SK Home Saddle In Out Guide In Out Guide Home Sensor Blocked Unblocked PC26 SK Layable Guide Home Saddle Layable Guide Home Sensor Blocked Unblocked PC10 MK Paper Passage 1 Mail Bins Lower Transport Sensor Paper present Paper not present PC9 MK Paper Passage 2 Mail Bins Upper Transport Sensor Paper p...

Page 215: ...ocument have been fed through Functions To carry out automatic adjustments of the ADF sensor Use Setting Procedure 1 From the Tech Rep Mode screen touch Operation Check ADF ADF Sensor Adjust in that order 2 Press the Start key to begins the automatic adjustment of the sensors Functions Resets the settings specified with Sensor Auto Adjust Use Setting Procedure 1 From the Tech Rep Mode screen touch...

Page 216: ...em contact responsible person of KONICA MINOLTA Step Procedure Using the telephone line modem Using E mail 0 Register the device ID to the application at CS Remote Care Center The initial connection is not available unless the device ID is registered 1 Connecting the modem Turn the power for the modem OFF Connect the machine and the modem with a modem cable Connect the modem and the wall jack with...

Page 217: ...need to change the default setting 187 9 Inputting the AT command for initializing the modem 1 Select Tech Rep Mode CS Remote Care and touch Detail Setting 2 Touch AT Command 3 Input AT Command NOTE Change this Command only when it is necessary They do not need to be changed in normal condition For details on AT Command see the man ual for the modem 188 Setting the E mail address 1 Select Tech Rep...

Page 218: ...been input 186 Executing initial connection mail reception The initial connection mail reception is per formed from the Center side to the e mail address of the local machine NOTE If a CS Remote Care related screen is open during reception of the initial con nection mail from the center the data being set up is discarded and the CS Remote Care setting screen appears For the initial connection mail...

Page 219: ...e 10 Key Pad or A to F keys 4 Touch Enter NOTE About functions of each switch see to B List of software SW for CS Remote Care B List of software SW for CS Remote Care NOTE Do not change any bit not described on this table SW No Bit Functions 0 1 Default SW 01 0 Dial Mode Pulse Tone 1 1 Reservation 0 2 Reservation 0 3 Reservation 0 4 Baud rate 1 1 0 5 1 1 0 6 1 1 0 7 1 1 1 SW 02 0 Emergency transmi...

Page 220: ... 0 Redial for response time out Do not redial Redial 1 1 to 7 Reserved 0 SW 08 0 Retransmission interval on E Mail deliv ery error 4 4 0 1 4 4 1 2 4 4 1 3 4 4 0 4 to 7 Reservation 0 SW 09 0 Retransmission times on E Mail delivery error 5 5 0 1 5 5 1 2 5 5 0 3 5 5 1 4 5 5 0 5 5 5 0 6 5 5 0 7 Reservation 0 SW 10 0 to 7 Reservation 0 SW 11 0 Timer 1 RING reception CONNECT reception 6 6 0 1 6 6 0 2 6 ...

Page 221: ...st telegram delivery 8 8 0 1 8 8 0 2 8 8 0 3 8 8 0 4 8 8 0 5 8 8 1 6 8 8 0 7 8 8 0 SW 15 0 Timer 5 Wait time for other side s response 9 9 0 1 9 9 1 2 9 9 1 3 9 9 1 4 9 9 1 5 9 9 0 6 9 9 0 7 9 9 0 SW 16 0 to 7 Reservation 0 SW 17 0 to 7 Reservation 0 SW 18 0 Attention display To set weather to give the alarm display when using the modem but the power for the modem is OFF Do not call Call 1 1 to 7 ...

Page 222: ...tes 0 0 1 1 4 minutes 0 1 0 0 5 minutes 0 1 0 1 6 minutes 0 1 1 0 7 minutes 0 1 1 1 8 minutes 1 0 0 0 9 minutes 1 0 0 1 10 minutes 1 0 1 0 Mode 06 6 06 5 06 4 06 3 06 2 06 1 06 0 0 to 9 times 000 0000 to 000 1001 10 times 0 0 0 1 0 1 0 11 to 99 times 000 1011 to 110 0011 Mode 08 3 08 2 08 1 08 0 0 minute 0 0 0 0 10 minutes 0 0 0 1 20 minutes 0 0 1 0 30 minutes 0 0 1 1 40 minutes 0 1 0 0 50 minutes...

Page 223: ... 1 0 1 0 11 to 99 times 000 1011 to 110 0011 Mode 11 7 11 6 11 5 11 4 11 3 11 2 11 1 11 0 0 to 31 sec 0000 0000 to 0001 1111 32 sec 0 0 1 0 0 0 0 0 33 to 255 sec 0010 0001 to 1111 1111 Mode 12 7 12 6 12 5 12 4 12 3 12 2 12 1 12 0 0 to 63 sec 0000 0000 to 0011 1111 64 sec 0 1 0 0 0 0 0 0 65 to 255 sec 0100 0001 to 1111 1111 Mode 14 7 14 6 14 5 14 4 14 3 14 2 14 1 14 0 0 to 31 x 100 msec 0000 0000 t...

Page 224: ...blinks while maintenance is being carried out B When finishing the Maintenance 1 Select Tech Rep Mode and touch CS Remote Care 2 Touch Maintenance is completed 11 11 6 Calling the Center from the Administrator When the CS Remote Care setup is complete the administrator can call the CS Remote Care center 1 From the setting menu touch the keys in this order Admin Management Admin 1 Call Remote Cente...

Page 225: ...primary setting Use Use to change the set contents Use to register the machine to the CS Remote Care Center Setting Procedure 1 Call the Tech Rep Mode to the screen 2 Touch CS Remote Care 3 Touching the Detail Setting will display the primary setting Primary Setting Set the Center ID Device ID and the phone No When e mail is selected for system and all setup procedures are completed E mail address...

Page 226: ...ssion RAM clear processing will be implemented at the time the transmission is completed regardless of whether it is done properly or not Setting Procedure The default setting is NO YES NO Functions To print out the Communication Log Use Use to output and use the Communication Log Setting Procedure 1 Call the Tech Rep Mode to the screen 2 Touch CS Remote Care 3 Touch Detail Setting to access Commu...

Page 227: ... be set as an IP address or domain name Setting Procedure IP Address IP address Version 4 format 0 to 255 0 to 255 0 to 255 0 to 255 FQDN Enter the domain name Functions To set the logon name for the POP3 server used for CS Remote Care Use To set the logon name for the POP3 server Setting Procedure Up to 63 characters alphanumeric characters and symbols can be used Functions To set the logon passw...

Page 228: ...to 300 Functions To set whether or not to enable APOP authentication during reception Use To enable APOP authentication during reception Setting Procedure The default setting is OFF ON OFF Functions To set the SMTP server address for transmission used for CS Remote Care Use To set the address of the SMTP Server The SMTP server address can be set as an IP address or domain name Setting Procedure IP...

Page 229: ...s set make the setting for POP Before SMTP The default setting is 60 sec 60 sec 0 to 60 If SMTP authentication is set make the following settings User ID Enter the user ID for SMTP authentication Password Enter the password for SMTP authentication Functions To carry out the transmission reception tests for CS Remote Care Use To carry out the transmission reception tests for CS Remote Care Setting ...

Page 230: ... side 0007 Shut down of the data modem line Main unit Line is shut down forcibly due to event Contact responsible person of KONICA MINOLTA 0008 Timeout of start request telegram delivery Start request telegram is not delivered after line connection Transmit again manually 0009 Timeout of finish request telegram delivery Finish request telegram is not delivered Start of shut down Transmit again man...

Page 231: ...tered Machine ID Set the initial registrations again for all including the host side 0019 Center ID Error Center ID of the host is not identical with the one of start request telegram Check Center ID setting of the main unit side Check Center ID setting of the main unit side 001A Device ID inconsistency Device ID of the host is not identical with the one of start request telegram Check Device ID s...

Page 232: ...MINOLTA 0026 Detection of Internal Contradiction Unknown event is detected Condition value is not correct or so on Contact responsible person of KONICA MINOLTA 0027 Transmission Receiving collision Receiving is detecting during transmitting pro cessing Try communication again Error code Error Solution Error code Error Solution 0001 Connection timeout during transmission Check SMTP server on the us...

Page 233: ...203E Network is down LAN cable on the copier side is loose Check the network connector for connection to the copier on the user side Check the network environ ment on the user side 3000 POP3_AUTHORIZATION_ERR Check the POP3 server envi ronment on the user side 3001 POP3_TRANSACTION_ERR Check the POP3 server envi ronment on the user side 3002 POP3_CONNECT_ERR Check the POP3 server envi ronment on t...

Page 234: ...hile transmission of attached file is being processed Error code detected by MIO 6 MIO has detected an error during main transmis sion sequence Error code detected by MIO Error code Error Solution Display of Communication result Cause Solution Communicating Communication trouble with the Center Although the machine tries to com municate with the Center there is any trouble and the communica tion c...

Page 235: ...Rep mode MSC MFBS Printer PWB A ADF PWB A AF LCT PWB C1 LCT Finisher PWB A FN If the option is not installed None appears Functions To display the various level histories Use Used for troubleshooting of image problems Setting Procedure 1 Touch Level History from the Tech Rep mode ATDC Set Displays the voltage set with the automatic ATDC sensor adjustment ATDC Current Displays the T C ratio for the...

Page 236: ...e 12 1 1 Procedure 1 Call the Tech Rep Mode to the screen 2 Press the following keys in this order Stop 9 3 Select a function 12 1 2 Exiting Press the Reset Key 12 2 Counters Function Tree 4040F3E550DA 4040F3E551DA Tech Rep Mode Counters Total Counter Large Size Counter Copy Kit Counter Copy Kit Plug In Counter Key Counter Vendoer Mode ...

Page 237: ...g is A3 11x17 No Count A3 11x17 A3 B4 11x17 Legal A3 11x17 B4 11x14 Foolscape Legal Copy Mode For 1 sided copies For 2 sided copies Setting Large Size Counter Non standard size Standard size Non standard size Standard size Total Counter Mode Mode Mode Mode 1 2 3 1 2 3 1 2 3 1 2 3 Count Total Counter 1 1 2 2 2 2 4 4 Large Size Counter 0 1 1 2 0 2 2 0 2 Sided Total Counter 0 0 1 1 2 1 1 4 Total by A...

Page 238: ...No of Prints No of Prints Copy Cycle No of Prints The count increments according to the number of pages that is outputted Copy Cycle The count increments according to the number of copies Copy Mode For 1 sided copies For 2 sided copies Setting Large Size Counter Non standard size Standard size Non standard size Standard size Total Counter Mode Mode Mode Mode 1 2 3 1 2 3 1 2 3 1 2 3 Count With No o...

Page 239: ...ity Mode 13 3 1 Service Code Change 4040F3E552DA 4040F3E553DA Tech Rep Mode Service Securuty Mode Service Code Change Functions To change the service code used to access the Tech Rep mode Initial mode and Maintenance mode Use Setting Procedure 1 Call the Service Security mode from the Tech Rep mode and then touch Service Code Change 2 Touch Current Code and enter the currently set 8 digit service ...

Page 240: ... Setting Procedure 14 1 1 Procedure 1 Call the Tech Rep Mode to the screen 2 Press the following keys in this order Stop Start Key 3 Select a function 14 1 2 Exiting Press the Reset Key 14 2 Adjust Mode Function Tree 4040F3E554DA 4040F3E555DA Tech Rep mode Adjust Printer Registration CD Registration FD Scanner Registration Zoom ...

Page 241: ...nge Specifications 10 mm 2 0 mm Setting Range 4 0 mm to 4 0 mm in 0 1 mm increments Adjustment Instructions If width A on the test pattern is wider than specifications Longer than the actual scale decrease the setting value Shorter than the actual scale increase the setting value Setting Procedure 1 Enter the Adjust Mode 2 Touch Printer and Registration CD in that order 3 Touch the Test Print 4 Se...

Page 242: ...rements bizhub 250 bizhub 200 21 5 88 mm to 21 5 88 mm in 0 28 mm increments Adjustment Instructions If width B on the test pattern is wider than specifications Longer than the actual scale decrease the setting value Shorter than the actual scale increase the setting value Setting Procedure 1 Enter the Adjust Mode 2 Touch Printer and Registration FD in that order 3 Touch the Test Print 4 Select th...

Page 243: ...es and general duplicating takes only a matter of seconds the machine includes two ductor rollers and five distributor rollers offset rollers las s its not a press its an office machine heres practical automation the wide image model nylon for longer wear people who arent acquaited you want it to be it p a choise of options before while and after copies are run allows the operator to adjust the qu...

Page 244: ...fications Specifications 20 mm 1 0 mm Setting Range 24 to 72 1 mm 24 dot Adjustment Instructions If width B of the output copy falls outside the specified range and if width B is 19 mm or less decrease the setting value if width B is 21 mm or greater increase the setting value Setting Procedure 1 Position the Test Chart correctly so that the original reference point is aligned with the scale 2 Pre...

Page 245: ...ment Instructions If width C on the sample copy made is wider than that on the test chart decrease the set ting value If width C on the sample copy made is narrower than that on the test chart increase the setting value Setting Procedure 1 Call the Adjust Mode to the screen 2 Touch Scanner Zoom in that order 3 Position the test Chart correctly so that the original reference point is aligned with t...

Page 246: ...ent Instructions If width D on the sample copy made is wider than that on the test chart decrease the set ting value If width D on the sample copy made is narrower than that on the test chart increase the setting value Setting Procedure 1 Call the Adjust Mode to the screen 2 Touch Scanner Zoom in that order 3 Position the test Chart correctly so that the original reference point is aligned with th...

Page 247: ...touched after a wrong service code has been entered the Basic screen reappears At the fourth access after entries of three wrong access codes END is not avail able on the screen It is therefore necessary to turn OFF and ON the Main Power Switch If you forget the service code it becomes necessary to replace the RAMS Board with a new one Take necessary steps not to forget the service code The RAMS B...

Page 248: ... setting information Bulletin board setting information Transmission reception log information Image data Network setting information Destination information Soft switch information Management by account setting information User authentication setting information Account user counter Remote maintenance setting information FW download setting information Copy setting information zoom ratio paper si...

Page 249: ...e screen using a pen NOTE Be sure to touch the very center of each point Use care not to damage the screen surface with the tip of the pen 1 2 3 4 4040F3E557DA Functions To specify the marketing region Use When the marketing area is changed Fixed zoom ratios shown on the screen the default values for Total Clear and related items are changed according to the setting Setting Procedure 1 Touch Marke...

Page 250: ... FK 503 Service Manual Functions To specify the date and time Use Setting Procedure Touch Date Time Setting from the Initial mode screen Enter the data from the 10 Key Pad and touch END Functions To clear all malfunctions including fusing errors C3XXX Use To reset fusing related malfunctions Malfunctions relating to units other than fusing can be reset by turning OFF and ON the Main Power Switch a...

Page 251: ...ave been replaced When the Scanner has been removed 1 Remove the IR Upper Left Cover 49 2 Remove the Front Holding Bracket 49 3 Remove the Original Glass 49 4 Remove the Exposure Unit 78 5 Move the Mirror Unit to the position shown on the left Distance of part A from the IR left side surface 68 5 mm 6 Wind the cables on the Exposure Unit 7 7 Mount the Exposure Unit at the location shown on the lef...

Page 252: ...be made in the following case The Bypass Paper Size Unit has been removed 1 Install the gear so that the protrusion of the gear 1 and the mark 3 on the Bypass Guide Rack Gear 2 are aligned in a straight line 2 Install the Bypass Unit Cover so that part A edge 2 of the Rack Gear 1 for the Bypass Paper Size Unit and part B 3 of the Bypass Unit Cover are aligned in a straight line 4036fs3050c0 1 3 3 ...

Page 253: ...pass Guide 5 Select Function from the Tech Rep mode and run FD 164 16 2 2 Manual Bypass Unit Installation Check 1 Remove the Rear Right Cover 50 2 Remove the Lower Right Rear Cover 49 3 Remove the Front Manual Bypass Cover 55 4 Remove the Rear Manual Bypass Cover 55 5 Check the Tray 2 Paper Feed Guide 1 and Manual Bypass Guide 2 for correct opera tion NOTE Pull open the Tray 2 Paper Fed Door in th...

Page 254: ... Manual Feed Tray Lift up Sensor PC29 1 3 Remove the screw 2 and the Man ual Paper Feed Pick up Solenoid SL3 3 4 Remove the C clip 4 actuator 5 C ring 6 and washer 7 Then remove the manual bypass take up mechanical clutch 8 5 Disassemble the Manual Bypass Take up Mechanical Clutch 6 Mount the torque limiter 10 to the gear 9 4040F2C646DA 1 4040F2C647DA 2 3 4040F2C648DA 4 5 6 7 8 4040F2C649DA 4040F2...

Page 255: ... tab 15 of the coupling rotate the gear several turns in the direction of the arrow so that hook 2 is located at the center of portion P 17 of the coupling If hook 2 16 cannot be brought to the center fit hook 1 of the torque limiter in stopper A 18 or stopper C 19 of the coupling then turn the gear again as necessary Bring hook 2 16 into a point nearest the center of portion P 17 4040F2C651DA 11 ...

Page 256: ...est Print Switch S1 17 1 1 Procedure 1 Remove the Upper Rear Cover 50 2 Remove the Rear Cover 51 3 Remove the five 1 and the Mechan ical Control Board Cover 2 4 Press S1 to start the feed operation 5 Press S1 a second time to stop the feed operation Symbol Name Description S1 Test Print Switch Produces the test pattern for Function F12 4040F3C527DA 4040F2C561DA 2 1 ...

Page 257: ...g Sheet by using jumper switches NOTE NEVER make any settings other than the following for the jumper switch 1 Turn OFF the Main Power Switch 2 Remove the Upper Rear Cover 50 3 Make the appropriate settings of the jumper switches on the BCRS Board 4040F3C534DA IR back IR front IR left side IR right side Step 1 Default Step 2 Jumper Switch Scanning Position Jumper Switch Setting Default scan positi...

Page 258: ...enter the initial mode 17 4 1 Procedure 1 Remove the Compact Flash Cover 1 2 Press the Warm Restart switch 2 Symbol Name Description SW49 Sub Power Switch Turning OFF the Sub Power switch sets the machine in the same state as in the Sleep mode in which the control panel gives no indication No copy can be made with the Sub Power switch turned OFF 4040F3C528DA 4040F3C533DA 1 2 ...

Page 259: ...17 Functions of switches and parts on PWBs Field Service Ver 1 0 Aug 2005 220 bizhub 200 250 350 Adjustment Setting Blank Page ...

Page 260: ...play Misfeed Location Misfeed Processing Location Action 1 Tray 1 take up section Right Lower Door 225 Image Transfer section Right Door 226 Fusing Paper Exit section Right Door 227 Duplex Unit transport section Duplex Unit Right Door 228 Duplex Unit take up section Duplex Unit Right Door 229 2 Tray 2 take up Vertical Transport section Right Lower Door 230 3 Manual Bypass take up section Manual By...

Page 261: ...6 6 Vertical Conveyance Sensor PC2 2 Duplex Unit Upper Transport Sensor PC24 7 Tray3 Vertical Conveyance Sensor PC117 PF 3 Paper Exit Sensor PC4 8 Tray3 Paper Take Up Sensor PC116 PF 4 Synchronizing Roller Sensor PC1 9 Tray4 Vertical Conveyance Sensor PC126 PF 5 Duplex Unit Lower Transport Sensor PC25 10 Tray4 Paper Take Up Sensor PC125 PF 4040F4C501DA 2 1 3 4 5 6 7 8 9 10 ...

Page 262: ...ith PC 402 1 Switch Back Unit Sensor PC26 5 Duplex Unit Lower Transport Sensor PC25 2 Duplex Unit Upper Transport Sensor PC24 6 Vertical Conveyance Sensor PC2 3 Paper Exit Sensor PC4 7 Vertical Conveyance Sensor PC2 LCT 4 Synchronizing Roller Sensor PC1 8 Paper Feed Sensor PC1 LCT 1 2 3 4 5 6 7 8 4040F4C502DA ...

Page 263: ... correct paper storage Is a foreign object present along the paper path or is the paper path deformed or worn Clean or change the paper path Are the Paper Separator Fingers dirty deformed or worn Clean or change the defective Paper Separator Finger Are rolls rollers dirty deformed or worn Clean or change the defective roll roller Are the Edge Guide and Trailing Edge Stop at cor rect position to ac...

Page 264: ...ch CL3 has been energized Size error detection The Synchronizing Roller Sensor PC1 is not unblocked even after the set period of time has elapsed after the sensor has been blocked by the paper The Synchronizing Roller Sensor PC1 is unblocked before the set period of time Relevant Electrical Parts Synchronizing Roller Sensor PC1 1st Drawer Paper Feed Clutch CL3 Mechanical Control Board PWB A Step A...

Page 265: ...me has elapsed after the sensor has been unblocked by the paper Detection of paper left in Image Transfer section The Synchronizing Roller Sensor PC1 is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset Relevant Electrical Parts Synchronizing Roller Sensor PC1 Paper Exit Sensor PC4 Synchronizing Roller Clutch CL1 Mechanical Co...

Page 266: ...eriod of time has elapsed after the Paper Exit Sensor PC4 has been unblocked by the paper Detection of paper left in Fusing Paper Exit section The Paper Exit Sensor PC4 is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset Relevant Electrical Parts Synchronizing Roller Sensor PC1 Paper Exit Sensor PC4 Switch Back Unit Sensor PC...

Page 267: ...after the Duplex Unit Upper Transport Sensor PC24 is blocked by the paper Detection of paper left in Switch Back Unit Duplex Unit transport section The Switch Back Unit Sensor PC26 is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Duplex Unit Upper Transport Sensor PC24 is blocked when the Main Power Switch is set to ON...

Page 268: ...C25 has been blocked by the paper Detection of paper left in Duplex Unit take up section The Duplex Unit Lower Transport Sensor PC25 is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a mis feed or malfunction is reset Relevant Electrical Parts Synchronizing Roller Sensor PC1 Duplex Unit Lower Transport Sensor PC25 Mechanical Control Board PWB A Step Action ...

Page 269: ...eriod of time has elapsed after the leading edge of the paper has blocked the Vertical Conveyance Sensor PC2 Detection of paper left in Tray 2 take up Vertical Transport section The Vertical Conveyance Sensor PC2 is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset Relevant Electrical Parts Synchronizing Roller Sensor PC1 Vert...

Page 270: ...ypass Paper Feed Clutch CL5 has been energized Detection of paper left in Manual Bypass take up section The Vertical Conveyance Sensor PC2 is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset Relevant Electrical Parts Vertical Conveyance Sensor PC2 Bypass Paper Feed Clutch CL5 Mechanical Control Board PWB A Step Action WIRING ...

Page 271: ...ime has elapsed after the Tray3 Vertical Conveyance Sensor PC117 PF has been blocked by the paper Detection of paper left in Tray 3 take up Vertical Transport section The Tray3 Vertical Conveyance Sensor PC117 PF is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Tray3 Paper Take Up Sensor PC116 PF is blocked when the Ma...

Page 272: ...e has elapsed after the Tray4 Vertical Conveyance Sensor PC126 PF has been blocked by the paper Detection of paper left in Tray 4 take up Vertical Transport section The Tray4 Vertical Conveyance Sensor PC126 PF is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Tray4 Paper Take Up Sensor PC125 PF is blocked when the Main...

Page 273: ...locked by the paper The Vertical Conveyance Sensor PC2 LCT is not unblocked even after the set period of time has elapsed after the Vertical Conveyance Sensor PC2 LCT has been blocked by the paper Detection of paper left in LCT take up Vertical Transport section The Vertical Conveyance Sensor PC2 LCT is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a mis f...

Page 274: ... 2 Elevator Failure B C0206 Tray 3 Elevator Failure B C0208 Tray 4 Elevator Failure B C0209 LCT Elevator Motor Failure See PC 402 Service Manual B C0210 LCT Lift Failure B C0211 Bypass Lifting Motion Failure The Bypass Lift Sensor PC29 is not blocked or unblocked even after the set period of time has elapsed after the Bypass Pick Up Solenoid SL3 is energized after the manual feed paper take up ope...

Page 275: ...d of time while the IU Motor remains stopped B C2351 Toner Suction Fan Motor Failure The Toner Suction Fan Motor Lock signal remains set to H for a set period of time while the Toner Suction Fan Motor is turning The Toner Suction Fan Motor Lock signal remains set to L for a set period of time while the Toner Suction Fan Motor remains stopped C C2431 IU Fuse Blowing Failure 1 The fuse is not blown ...

Page 276: ...ler Thermistor and Fusing Roller Sub Thermistor are detected to be at a tempera ture below 105 C during printing A C3852 Low Fuser Temperature Failure Sub A C4001 Main Unit Communication Failure Communications with the Mechanical Control Board and the MFBS Board fail B C4002 HSYNC Detection Failure No SOS falling edges are detected within the set period of time after laser emission began while the...

Page 277: ...g The Cooling Fan Motor Lock signal remains set to L for a set period of time while the Cooling Fan Motor remains stopped B C5353 IU Cooling Fan Motor Failure The IU Cooling Fan Motor Lock signal remains set to H for a set period of time while the IU Cool ing Fan Motor is turning The IU Cooling Fan Motor Lock signal remains set to L for a set period of time while the IU Cool ing Fan Motor remains ...

Page 278: ... PWB A Power Supply Unit PU1 Main Control Board PWB C2 PF Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the motor and sensor connectors for proper connection and correct as necessary 2 Check the connector of each motor for proper drive coupling and correct as necessary 3 Check the PU1 connector for proper connection and correct as necessary 4 PC6 I O check PWB A P...

Page 279: ...9 I O check PWB A PJ12A 11 ON M 14 4 SL3 operation check PWB A PJ12A 5 ON M 13 5 Change PWB A Relevant Electrical Parts Bypass Paper Size Detection Unit VR1 Mechanical Control Board PWB A Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the VR1 connector for proper connection and correct as necessary 2 Readjust the VR1 3 Replace VR1 4 Change PWB A Relevant Electrical...

Page 280: ...ing and correct as necessary 3 Check the PWB A connector for proper connection and correct as necessary 4 M2 operation check PWB A PJ28A 11 REM M 4 5 Change PWB A 6 Change PU1 Relevant Electrical Parts Toner Suction Fan Motor M11 Mechanical Control Board PWB A Power Supply Unit PU1 Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the M11 connector for proper connecti...

Page 281: ...ove the Developing Unit from the IU and then replace UN2 3 Run F8 4 Change PWB A 5 Change PU1 Relevant Electrical Parts Mechanical Control Board PWB A Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Disconnect and then connect the power cord Turn OFF the Main Power Switch wait for 10 sec or more and turn ON the Main Power Switch 2 Check the EEPROM on the Mechanical Contro...

Page 282: ...ical Component 1 Check that the H1 comes on when the Main Power Switch is set to ON and correct or replace as nec essary 2 Check that the H2 comes on when the Main Power Switch is set to ON and correct or replace as nec essary 3 Check the installation of the TH1 and the TH2 and correct or clean as necessary 4 Check the operation of the TH1 Remove CN80 4P and then check that the resis tance across ...

Page 283: ...the Right Side Door is opened then closed and correct or replace as necessary 2 Check that the H2 comes on when the Right Side Door is opened then closed and correct or replace as necessary 3 Check the installation of the TH1 and the TH2 and correct or clean as necessary 4 Check the operation of the TH1 Remove CN80 4P and then check that the resis tance across CN80 2 and 3 on the Thermistor is inf...

Page 284: ...onnector for proper connection and correct as necessary 3 Check the flat cable between MFBS and PWB A for proper connection and correct as necessary 4 Turn OFF the Main Power Switch wait for 10 sec or more and turn ON the Main Power Switch 5 Change MFBS 6 Change PWB A Relevant Electrical Parts PH Unit PH Mechanical Control Board PWB A Step Action WIRING DIAGRAM Control Signal Location Electrical C...

Page 285: ... WIRING DIAGRAM Control Signal Location Electrical Component 1 Turn OFF the Main Power Switch wait for 10 sec or more and turn ON the Main Power Switch 2 Check each control board and the PWB A for proper connection and correct as necessary 3 Change PWB A Relevant Electrical Parts Main Motor M1 Mechanical Control Board PWB A Power Supply Unit PU1 Step Action WIRING DIAGRAM Control Signal Location E...

Page 286: ...check PWB A PJ33A 1 REM D 5 4 Change PU1 Relevant Electrical Parts Cooling Fan Motor M5 Mechanical Control Board PWB A Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the M5 connectors for proper connection and correct as necessary 2 Check the fan for possible overload and correct as necessary 3 M5 operation check PWB A PJ11A 6 REM M 8 4 Change PWB A Relevant Electr...

Page 287: ...the Main Power Switch wait for 10 sec or more and turn ON the Main Power Switch 2 Check the BCRS connectors for proper connection and correct as necessary 3 Change BCRS Relevant Electrical Parts Mechanical Control Board PWB A Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Disconnect and then connect the power cord Turn OFF the Main Power Switch wait for 10 sec or more an...

Page 288: ...rect W 22 NO Rewire 3 Is there continuity across the fuse F101 on PU1 NO Change the fuse 4 Is there continuity across the fuse F103 on PU1 NO Change the fuse 5 Is the wiring between the MFBS Board and Mechanical Control Board correct NO Rewire 6 Is the wiring between the Mechanical Con trol Board and Power Supply Unit correct NO Rewire 7 Is DC 5 V being output from PJ8A 2 on the PWB A NO Change PW...

Page 289: ...ontrol panel blinks green Relevant Electrical Parts Total Counter Control Panel UN1 Step Check Item Location Electrical Component Result Action 1 Is the Total Counter connector connected NO Connect 2 Is the machine in the Initial mode YES Turn OFF the Main Power Switch wait for 10 sec or more and turn ON the Main Power Switch ...

Page 290: ...21 2 1 Initial Check Items 1 Determine if the failure is attributable to a basic cause or causes Section Step Check Item Result Action Paper 1 Recommended paper is used NO Instruct user 2 Paper is damp YES Replace paper Instruct user on proper paper storage Original 3 Original not flat YES Correct 4 Faint original light pencil etc YES Instruct user 5 Highly transparent original OHP transparencies ...

Page 291: ...0 250 350 Troubleshooting 21 2 2 Initial Check Items 2 Determine if the failure is attributable to the Scanner system or the Printer system Check Item Result Cause Make copies at different zoom ratios Scanner system Printer system Full size Reduction Full size Reduction ...

Page 292: ...comes on NO Change Exposure Lamp Change Exposure Unit 3 Inverter Board Connectors on the Inverter Board are connected properly NO Reconnect 4 The problem has been eliminated after performing step 3 NO Change Inverter Board 5 BCRS Board Connectors on the BCRS Board are connected properly NO Reconnect 6 The problem has been eliminated after performing step 5 NO Change BCRS Board 7 MFBS Board Connect...

Page 293: ... Original Glass are dirty YES Clean 3 Exposure Lamp Exposure Lamp is dirty YES Clean Change Exposure Lamp 4 PWBs and Con nection Cables Connectors are securely connected with no bent pins and no breaks in the con nection cables NO Reconnect Replace the connection cable 5 MFBS Board Connectors on the MFBS Board are connected properly NO Reconnect 6 The problem has been eliminated after performing s...

Page 294: ... is deformed or the hinges are broken 5 Shading Sheet Shading sheet is dirty YES Clean 6 Mirrors Lens Original Glass Reflectors Mirrors lens Original Glass and or reflectors are dirty YES Clean 7 Exposure Lamp Exposure Lamp is dirty YES Clean Change Exposure Lamp 8 PWBs and Con nection Cables Connectors are securely connected with no bent pins and no breaks in the con nection cables NO Reconnect R...

Page 295: ...flectors Mirrors lens Original Glass and or reflectors are dirty YES Clean 6 Exposure Lamp Exposure Lamp is dirty YES Clean Change Exposure Lamp 7 BCRS Board The problem has been eliminated after performing step 6 NO Change the Jumper Switch Setting on the BCRS Board 218 8 PWBs and Con nection Cables Connectors are securely connected with no bent pins and no breaks in the con nection cables NO Rec...

Page 296: ...mages B Troubleshooting Procedure AA AA 4036fs4029c0 Step Section Check Item Result Action 1 Original Original is damaged or dirty YES Change original 2 Original Cover Original Pad is dirty YES Clean 3 Original Glass Original Glass is dirty YES Clean 4 The problem has been eliminated after performing step 3 NO Change Exposure Unit Change CCD Unit ...

Page 297: ...YES Clean 3 Original Cover does not lie flat YES Replace Original Cover if it is deformed or the hinges are broken 4 Shading Sheet Shading sheet is dirty YES Clean 5 Mirrors Lens Original Glass Reflectors Mirrors lens Original Glass and or reflectors are dirty YES Clean 6 Exposure Lamp Exposure Lamp is dirty YES Clean Change Exposure Lamp 7 BCRS Board The problem has been eliminated after performi...

Page 298: ...e Scanner Drive Cable is taut NO Correct the wiring or replace the cable 4 Scanner Rails Scanner Rails are scratched or dirty NO Clean or Change 5 PWBs and Con nection Cables Connectors are securely connected with no bent pins and no breaks in the con nection cables NO Reconnect Replace the connection cable 6 MFBS Board Connectors on the MFBS Board are connected properly NO Reconnect 7 The problem...

Page 299: ...ransfer current contact terminal is dirty or deformed YES Clean Change Photo Conductor Unit 3 Developing bias contact terminal is dirty or deformed YES Clean Change Photo Conductor Unit 4 PH Unit PH Shutter shutter in the path of the laser beam from the PH Unit to the Photo Conductor opens and closes properly NO Correct 5 PWBs Connectors are securely connected with no bent pins on the Mechanical C...

Page 300: ... dirty or deformed YES Clean Change Photo Conductor Unit 3 Tech Rep Mode Image Den sity Select Tech Rep Mode Tech Rep Choice Printer Image Density The image problem can be corrected by selecting an Image Density setting toward the end YES Make setting again 4 Tech Rep Mode Grid Voltage Adjustment Select Tech Rep Mode Tech Rep Choice Printer Grid Voltage Adjustment The image problem can be correcte...

Page 301: ...Unit 5 Charge Neutralizing Sheet contact ter minal is dirty or deformed YES Clean Change Photo Conductor Unit 6 Erase Lamp Erase Lamp is dirty YES Clean 7 Is there continuity across the Erase Lamp NO Change Erase Lamp 8 Tech Rep Mode Image Den sity Select Tech Rep Mode Tech Rep Choice Printer Image Density The image problem can be corrected by selecting an Image Density setting toward the end YES ...

Page 302: ...c0 4036fs4024c0 Step Section Check Item Result Action 1 Paper Path Toner is on the paper path YES Clean 2 Imaging Unit Photo Conductor is dirty YES Change Photo Conductor Unit 3 Fusing Unit Fusing Rollers are dirty or scratched YES Change Photo Conductor Unit 4 The problem has been eliminated after performing step 3 NO Change Photo Conductor Unit Change Developing Unit Change Mechanical Con trol B...

Page 303: ...tched YES Change Fusing Unit 4 Imaging Unit Comb Electrode contact terminal is dirty or deformed YES Clean Change Photo Conductor Unit 5 Grid voltage contact terminal is dirty or deformed YES Clean Change Photo Conductor Unit 6 Charge Neutralizing Sheet contact ter minal is dirty or deformed YES Clean Change Photo Conductor Unit 7 Erase Lamp Erase Lamp is dirty YES Clean 8 Is there continuity acro...

Page 304: ...ult Action 1 Transfer Roller Transfer Roller is dented or scratched YES Change Transfer Roller Unit 2 Imaging Unit Photo Conductor is dirty YES Change Photo Conductor Unit 3 Fusing Unit Fusing Rollers are dirty or scratched YES Change Fusing Unit 4 PH Unit Window glass of the PH Unit is dirty YES Clean 5 The problem has been eliminated after performing step 4 NO Change Photo Conductor Unit Change ...

Page 305: ... Check Item Result Action 1 Imaging Unit Photo Conductor is dirty YES Change Photo Conductor Unit 2 Transfer Roller Transfer Roller is dented or scratched NO Change Transfer Roller Unit 3 Fusing Unit Fusing Rollers are scratched or deformed YES Change Fusing Unit 4 The problem has been eliminated after performing step 3 NO Change Photo Conductor Unit Change Developing Unit Change Mechanical Con tr...

Page 306: ...s on back of paper A Typical Faulty Images B Troubleshooting Procedure 4036fs4062c0 AA AA 4036fs4063c0 Step Section Check Item Result Action 1 Paper Path Toner is on the paper path YES Clean 2 Transfer Roller Transfer Roller is dirty YES Change Transfer Roller Unit 3 Fusing Unit Fusing Roller is dirty YES Change Fusing Unit ...

Page 307: ...ty A Typical Faulty Images B Troubleshooting Procedure 4036fs4046c0 Step Section Check Item Result Action 1 Transfer Roller Transfer Roller is dirty or deformed YES Change Transfer Roller Unit 2 The problem has been eliminated after performing step 1 NO Change Photo Conductor Unit Change Developing Unit Change Mechanical Con trol Board ...

Page 308: ...failure A Typical Faulty Images B Troubleshooting Procedure 4036fs4048c0 Step Section Check Item Result Action 1 Transfer Roller Transfer Roller is dirty or deformed YES Change Transfer Roller Unit 2 The problem has been eliminated after performing step 1 NO Change Photo Conductor Unit Change Developing Unit Change Mechanical Con trol Board ...

Page 309: ... Conductor and Transfer Roller drive is being transmitted NO Correct or change drive coupling mechanism 3 Transport Section Synchronizing Rollers Unit drive is being transmitted NO Correct or change drive coupling mechanism 4 Fusing Section Fusing Unit drive is being transmitted NO Correct or change drive coupling mechanism 5 Imaging Unit Ds Collar is dirty YES Clean 6 PH Unit PH Unit is securely ...

Page 310: ...l ure 0x00100000 to 0x001fffff MFBS Board FAX Board Memory Board FS 508 JS 502 MT 501 SD 502 Copy control system fail ure 0x00200000 to 0x002fffff MFBS Board Operation system failure 0x00300000 to 0x003fffff MFBS Board Touch Panel Panel Board Conversion processing system failure 0x00500000 to 0x005fffff MFBS Board Encoding processing sys tem failure 0x00600000 to 0x006fffff MFBS Board Memory Board...

Page 311: ...Memory Board Printer sequence system failure 0x00e00100 to 0x00e001ff MFBS Board Memory Board Printer sequence system failure 0x00e00200 to 0x00e002ff MFBS Board Memory Board Printer sequence system failure 0x00e00300 to 0x00e003ff MFBS Board Memory Board Printer sequence system failure 0x00e00400 to 0x00e004ff MFBS Board Memory Board Printer system failure 0x00f00000 to 0x00f0ffff MFBS Board Memo...

Page 312: ...r Solenoid SL1 3 Duplex Unit Upper Transport Sensor PC24 12 AC Power Source 4 Paper Exit Sensor PC4 13 Main Power Switch S1 5 Fusing Roller Thermostat TS1 14 Main Hopper Solenoid SL2 6 Bypass Lift Sensor PC29 15 Sub Hopper Empty Switch S4 7 Right Lower Door Sensor PC3 16 Right Side Door Interlock Switch 1 S2 8 Bypass Paper Empty Sensor PC18 17 Switchback Solenoid SL4 9 Bypass Pick Up Solenoid SL3 ...

Page 313: ...wer Supply Unit PU1 5 Fusing Roller Sub Thermistor TH2 16 Power Supply Cooling Fan Motor M4 6 High Voltage Register R2 17 Toner Suction Fan Motor M11 7 Fusing Unit Cooling Fan Motor M10 18 Drum Thermistor TH4 8 Fusing Roller Thermistor TH1 19 Temperature humidity Sensor TH3 9 Fusing Roller Sub Heater Lamp H2 20 Mechanical Control Board PWB A 10 Fusing Roller Heater Lamp H1 21 Main Motor M1 11 Tota...

Page 314: ...nsor PC208 5 Control Panel UN1 16 Original Cover Angle Sensor PC209 6 Pre Transfer Guide Plate Register R3 17 Inverter Board INV 7 Original Size Sensor 3 PC203 Option 18 BCRS Board BCRS 8 Speaker SP1 19 Original Size Sensor 4 PC204 9 FD Paper Size Board 1 PWB I1 20 Original Size Sensor 5 PC205 Option 10 FD Paper Size Board 2 PWB I2 21 Original Size Sensor 6 PC206 Option 11 Original Size Sensor 2 P...

Page 315: ... CD Paper Size Sensor 1 PC11 7 Bypass FD Paper Size Sensor 4 PC22 21 Tray1 CD Paper Size Sensor 2 PC10 8 Bypass FD Paper Size Sensor 2 PC20 22 Tray1 Set Sensor PC7 9 Bypass FD Paper Size Sensor 3 PC21 23 Tray1 Paper Lift Motor M7 10 Bypass FD Paper Size Sensor 1 PC19 24 Tray1 Paper Near Empty Sensor PC8 11 Bypass Paper Size Detection Unit VR1 25 2nd Drawer Paper Feed Clutch CL4 12 IU Cooling Fan M...

Page 316: ...7 bizhub 200 250 350 Appendix 23 2 Duplex Unit 1 Duplex Unit Door Sensor PC23 4 Duplex Unit Transport Clutch 2 CL7 2 Duplex Unit Upper Transport Sensor PC24 5 Duplex Unit Transport Clutch 1 CL6 3 Duplex Unit Lower Transport Sensor PC25 4040F5C502DA 1 2 3 4 5 ...

Page 317: ...ng Field Service Ver 1 0 Aug 2005 278 bizhub 200 250 350 Appendix 23 3 Switch Back Unit 1 Switchback Motor M3 3 Switch Back Unit Sensor PC26 2 Fusing Unit Cooling Fan Motor M10 4 Switchback Solenoid SL4 4040F5C503DA 2 3 4 1 ...

Page 318: ...er Size Detection Sensor 4 PC4 ADF 14 Registration Sensor PC9 ADF 5 FD Paper Size Detection Sensor 2 PC2 ADF 15 Separator Sensor PC6 ADF 6 Variable Resistor PBA VR 16 Transport Motor M2 ADF 7 Mix Document Size Detection Board PBA SIZE 17 Paper Feed Motor M1 ADF 8 Print Lamp Board PBA LED 18 Upper Door Open Close Sensor PC7 ADF 9 Exit Roller Retraction Solenoid SL1 ADF 19 Cooling Fan Motor M3 ADF 1...

Page 319: ...sor PC121 PF 6 Tray3 Paper Empty Sensor PC115 PF 19 Main Control Board PWB C2 PF 7 Tray4 Vertical Conveyance Sensor PC126 PF 20 Tray3 FD Paper Size Detection Board PWB I3 PF 8 Tray4 Paper Take Up Sensor PC125 PF 21 Tray3 CD Paper Size Sensor 1 PC118 PF 9 Tray4 Paper Empty Sensor PC124 PF 22 Tray3 CD Paper Size Sensor 2 PC119 PF 10 Tray4 Lift Sensor PC123 PF 23 Tray3 Set Sensor PC112 PF 11 Tray4 Ve...

Page 320: ...or PC9 LCT 5 Paper Feed Sensor PC1 LCT 17 Shifter Home Position Sensor PC12 LCT 6 Upper Paper Empty Sensor PC3 LCT 18 Shift Gate Motor M3 LCT 7 Paper Empty Board PWB E LCT 19 Shift Gate Home Position Sensor PC14 LCT 8 Elevator Motor M5 LCT 20 Interface Board PWB H LCT 9 Elevator Motor Pulse Sensor PC10 LCT 21 Main Control Board PWB C1 LCT 10 Lower Limit Sensor PC7 LCT 22 Tray Lock Solenoid SL1 LCT...

Page 321: ...23 Parts layout drawing Field Service Ver 1 0 Aug 2005 282 bizhub 200 250 350 Appendix 23 7 JS 502 Option 1 Paper Full Detection Sensor PC1 JOB 2 4040F5C504DA 1 2 ...

Page 322: ...ance Sensor PC4 FN 22 Elevator Tray Home Position Sensor PC3 FN 8 Registration Clutch CL1 FN 23 Elevator Motor M11 FN 9 Transport Jam Detection Switch S4 FN 24 Elevator Tray Lower Limit Sensor PC14 FN 10 Front Cover Detection Switch S1 FN 25 Top Face Detection Sensor PC15 FN 11 Storage Paddle Solenoid SL1 FN 26 Shutter Detection Switch S2 FN 12 Main Control Board PWB A FN 27 Elevator Tray Upper Lo...

Page 323: ...23 Parts layout drawing Field Service Ver 1 0 Aug 2005 284 bizhub 200 250 350 Appendix 23 9 PU 501 Option 1 Punch Trash Full PC1 PK 4040F5C505DA 1 ...

Page 324: ...nsor 4 PC4 MK 11 Paper Detection Sensor 3 PC3 MK 4 Paper Full Detection Sensor 3 PC7 MK 12 Bin Entrance Switching Solenoid 1 SL1 MK 5 Paper Full Detection Sensor 2 PC6 MK 13 Main Control Board PWB A MK 6 Upper Transport Sensor PC9 MK 14 Bin Entrance Switching Solenoid 2 SL2 MK 7 Paper Full Detection Sensor 1 PC5 MK 15 Transport Motor M1 MK 8 Lower Transport Sensor PC10 MK 16 Bin Entrance Switching...

Page 325: ...In Out Guide Motor M13 SK 3 Saddle Interlock Switch S4 SK 10 Transport Pulse Sensor PC25 SK 4 Layable Guide Home Sensor PC26 SK 11 Saddle Exit Motor M8 SK 5 In Out Guide Home Sensor PC23 SK 12 Saddle Exit Roller Home Position Sensor PC18 SK 6 Saddle Exit Sensor PC20 SK 13 Saddle Exit Open Close Motor M9 SK 7 Layable Guide Motor M14 SK 14 Main Control Board PWB C SK 4040F5C507DA 1 2 3 4 5 6 7 8 9 1...

Page 326: ... 11 CN31 K 13 3 CN44 L 11 12 CN5 U 17 4 CN81 M 12 13 CN43 F 16 5 CN42 L 8 14 CN12 K 15 to 16 6 CN45 L 9 15 CN28 F 6 7 CN82 L 8 16 CN17 L 12 8 CN4 T 17 17 CN14 L 5 to 6 9 CN30 L 9 Description Number of Pin Possible to confirm by removing external cover Not possible to confirm by removing external cover 1 4040F5C511DA 3 4 7 8 15 11 2 2 3 3 4 12 3 2 2 3 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 327: ...1 V 22 4 CN80 M 12 17 CN20 F 8 5 CN51 L 14 18 CN19 L 6 6 CN46 E 10 19 CN27 F 10 7 CN48 E 10 20 CN52 E 11 8 CN24 F 15 21 CN10 D 2 to 3 9 CN26 F 16 to 17 22 CN11 D 12 to 13 10 CN49 M 11 23 CN70 E 11 11 CN54 M 13 24 CN23 E 11 12 CN71 M 13 25 CN47 F 7 13 CN15 F 14 2 4 6 8 2 2 2 2 2 2 3 22 2 2 2 26 12 2 2 2 2 3 4 11 2 4040F5C512DA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ...

Page 328: ...nit A4 1 page printing paper fed from Tray 1 Main Motor M1 Print request received Synchronizing Roller Sensor M1 Paper Exit Sensor PC4 Synchronizing Roller Clutch CL1 1st Drawer Paper Feed Clutch CL3 IU Motor M2 Drum Charge Corona Bias Developing Bias DC Developing Bias AC Transfer output Print 4040F5E519DA ...

Page 329: ...25 Timing chart Field Service Ver 1 0 Aug 2005 290 bizhub 200 250 350 Appendix 25 2 DF 605 25 2 1 1 Sided Mode A4 two sheets feeding 4040F5E520DA ...

Page 330: ...Field Service Ver 1 0 Aug 2005 25 Timing chart 291 bizhub 200 250 350 Appendix 25 2 2 2 Sided Mode A4 two sheets feeding 4040F5E521DA ...

Page 331: ...25 Timing chart Field Service Ver 1 0 Aug 2005 292 bizhub 200 250 350 Appendix 4040F5E522DA ...

Page 332: ...Field Service Ver 1 0 Aug 2005 25 Timing chart 293 bizhub 200 250 350 Appendix 25 2 3 Fax Fine mode A4 two sheets feeding 4040F5E523DA ...

Page 333: ...25 Timing chart Field Service Ver 1 0 Aug 2005 294 bizhub 200 250 350 Appendix 25 2 4 Fax real time transmission mode A4 two sheets feeding 4040F5E524DA ...

Page 334: ...Duplex Unit Switchback Unit Dynamic balance www develop de Service Manual Field ...

Page 335: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 336: ...Unit 5 2 4 Cleaning procedure 5 2 4 1 Cleaning of the Duplex Unit Transport Roller Roll 1 and 2 5 2 4 2 Cleaning of the Duplex Unit Transport Roller Roll 3 5 2 4 3 Cleaning of the Duplex Unit Ventilation Section 6 2 4 4 Cleaning of the Switch Back Unit Transport Roller Roll 6 Adjustment Setting 3 How to use the adjustment section 7 4 I O Check 8 4 1 Check procedure 8 4 2 I O check list 8 4 2 1 I O...

Page 337: ...it General Maintenance Adjustment Setting Troubleshooting Field Service Ver 1 0 Aug 2005 ii 6 3 1 Initial check items 13 6 3 2 Duplex Unit Take Up Section Misfeed 13 6 3 3 Turnover Unit Duplex Unit Transport Section Misfeed 14 ...

Page 338: ...onforms to the operating environment of the main unit NOTE These specifications are subject to change without notice Name Duplex Unit Type Switchback and Circulating Duplex Unit Installation Mounted on the right side door of main unit Document Alignment Center Paper Type Plain paper 56 g m2 to 90 g m2 15 to 24 lb Paper Size A5R to A3 5 5 8 5R to 12 25 18 Power Requirements DC 24 V 10 supplied from...

Page 339: ...1 Product specifications Field Service Ver 1 0 Aug 2005 2 Duplex Unit Switchback Unit General Blank Page ...

Page 340: ...at when two or more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs CAUTION When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and ...

Page 341: ...ht Cover 1 Remove two screws 1 and Right Cover 2 No Section Part name Ref page 1 Exterior parts Duplex Unit Right Cover 4 2 Switch Back Unit Fan Motor Cover 5 3 Switch Back Unit Right Cover 5 No Section Part name Ref page 1 Transport section Duplex Unit Transport Roller Roll 1 2 5 2 Duplex Unit Transport Roller Roll 3 5 3 Switch Back Unit Transport Roller Roll 6 4 Ventilation Section Duplex Unit V...

Page 342: ...procedure represents the isopropyl alcohol 2 4 1 Cleaning of the Duplex Unit Transport Roller Roll 1 and 2 1 Open the Duplex Unit Door 2 Using a soft cloth dampened with alcohol wipe the Duplex Unit Trans port Roller Roll 1 and 2 1 clean of dirt 2 4 2 Cleaning of the Duplex Unit Transport Roller Roll 3 1 Remove the Duplex Unit 2 Using a soft cloth dampened with alcohol wipe the Duplex Unit Trans p...

Page 343: ...uplex Unit Ventilation Section 1 clean of dirt 2 Open the Duplex Unit Door 2 3 Using a soft cloth dampened with alcohol wipe the inside of the Duplex Unit Ventilation Section 3 clean of dirt 2 4 4 Cleaning of the Switch Back Unit Transport Roller Roll 1 Using a soft cloth dampened with alcohol wipe the Switch Back Unit Transport Roller Roll 1 clean of dirt 4040F2C504DA 1 4040F2C505DA 2 3 4040F2C50...

Page 344: ...h humidity direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of...

Page 345: ...t service manual 2 Touch the I O Check 3 Touch the Printer 4 Touch the Bypass Duplex 4 2 I O check list 4 2 1 I O check screen This is only typical screen which may be different from what are shown on each individ ual main unit 4 2 2 I O check list 4040F3E566DA Symbol Panel display Part Signal name Operation characteris tics Panel display 1 0 PC24 Duplex Paper Passage 1 Duplex Unit Upper Transport...

Page 346: ... ment Setting of the main unit service manual 2 Touch the Printer 3 Touch the Registration CD 4 Touch the Test Print 5 Touch the Duplex 6 Press the Start key 7 Measure the width of printed refer ence line A Specification 10 mm 3 0 mm 8 If width A falls within the specified range finish the adjustment proce dure If outside the specified range per form the adjustment below 4040F3E567DA 4040F3E568DA ...

Page 347: ...ch the Duplex 11 Press the Clear key and use the 10 Key Pad to set the value If width A is wider than the specified range Enter a negative value If width A is narrower than the speci fied range Enter a positive value Adjustment range 4 0 max and 4 0 min Use the key to switch between and 12 Produce another test print and check for width A 4040F3E569DA ...

Page 348: ...linking and paper location Light ing are displayed on the Touch Panel of the main unit 6 1 1 Misfeed display resetting procedure Open the corresponding door clear the sheet of paper misfeed and close the door Display Misfeed location Misfeed access location Action 1 Duplex Unit Take Up Section Misfeed Turnover Unit Duplex Unit Transport Section Misfeed Duplex Unit Door 13 4040F4E511DA 1 ...

Page 349: ...ex Unit Switchback Unit Troubleshooting 6 2 Sensor layout 1 Switch Back Unit Sensor PC26 4 Synchronizing Roller Sensor PC1 2 Duplex Unit Upper Transport Sensor PC24 5 Duplex Unit Lower Transport Sensor PC25 3 Paper Exit Sensor PC4 4040F4C505DA 2 1 3 4 5 ...

Page 350: ...er Are the Edge Guide and Trailing Edge Stop at the cor rect position to accommodate the paper Set as necessary Are the actuators operating correctly Correct or replace the defective actuator Type Description Duplex Unit Take Up Section misfeed detection The Synchronizing Roller Sensor PC1 is not blocked even after the set period of time has elapsed after the Duplex Unit Lower Transport Sensor PC2...

Page 351: ...sed after the Duplex Unit Upper Transport Sensor PC24 is blocked by the paper Detection of paper remaining in the Turnover Unit Duplex Unit Transport Section The Switch Back Unit Sensor PC26 is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Duplex Unit Upper Transport Sensor PC24 is blocked when the Main Power Switch is...

Page 352: ...ineo 250 350 Standard Controller Dynamic balance www develop de Service Manual Field ...

Page 353: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 354: ...s 1 Maintenance 2 Firmware upgrade 3 2 1 Preparations for Firmware rewriting 3 2 1 1 Service environment 3 2 1 2 Writing into the Compact flash 3 2 1 3 Checking ROM version 3 2 2 Firmware rewriting 3 2 2 1 MSC 3 Troubleshooting 3 Troubleshooting procedures 5 3 1 Unable to print 5 3 2 Unable to specify desired settings or unable to print as specified 6 ...

Page 355: ...Standard Controller General Maintenance Troubleshooting Field Service Ver 1 0 Aug 2005 ii Blank Page ...

Page 356: ...Supported protocols TCP IP IPX SPX NetBEUI AppleTalk EtherTalk Print speed bizhub 350 35 pages minute Letter bizhub 250 25 pages minute Letter bizhub 200 20 pages minute Letter Fast print time bizhub 350 4 8 seconds or less Letter bizhub 250 bizhub 200 5 3 seconds or less Letter Printer language PCL5e emulation PCL6 XL 2 1 emulation PostScript 3 emulation Operating Environmental Requirements Tempe...

Page 357: ... 4 0 Service Pack 6a Mac OS 9 2 or later or Mac OS X 10 2 or Mac OS X 10 3 Browser PageScope Web Connection Web browser Windows 98 SE Windows Me or Windows NT 4 0 Microsoft Internet Explorer 4 or later recommended Netscape Navigator 4 73 or 7 0 Windows 2000 Microsoft Internet Explorer 5 or later recommended Netscape Navigator 7 0 Windows XP Microsoft Internet Explorer 6 or later recommended Netsca...

Page 358: ...ed 2 1 3 Checking ROM version Before attempting to upgrade the firmware check the current ROM version For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 2 2 Firmware rewriting NOTE NEVER attempt to remove or insert the compact flash with the machine power turned ON 2 2 1 MSC 1 Turn OFF the main power switch 2 Remove the Compact flash C...

Page 359: ... the main power switch NOTE NEVER turn OFF the main power switch until the message FINISH appears on the screen 7 Remove the Compact Flash 2 card from the slot 8 Turn ON the main power switch 9 Call the Tech Rep Mode to the screen For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 10 Select ROM Version 11 Make sure if the version of Fi...

Page 360: ...as com pleted on the com puter The printer driver selected for printing is not compatible with the printer controller Check the printer name selected The network cable or USB cable is disconnected Check that the cable is connected properly An error has occurred in this machine Check this machine s control panel A print job is queued in this machine delaying printing Check the job order on the Acti...

Page 361: ...Check the density settings Watermarks cannot be printed in graphics applications No watermark can be printed in this case 5 The staple function cannot be specified Stapling is not possible if Paper Type is set to Thick or Trans parency Check each setting in the printer driver The staple function requires optional finisher Install the required optional fin isher and enable it using the printer driv...

Page 362: ...ailable computer memory space is not sufficient Simplify the form to reduce the data size 12 The image is not printed properly Available computer memory space is not sufficient Simplify the image to reduce the data size 13 Paper is not fed from the specified paper source Paper will not be fed from the specified paper source if that paper source is loaded with paper of a different size or orientati...

Page 363: ...3 Troubleshooting procedures Field Service Ver 1 0 Aug 2005 8 Standard Controller Troubleshooting Blank Page ...

Page 364: ...FK 503 Dynamic balance www develop de Service Manual Field ...

Page 365: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 366: ...justment section 11 6 Utility Counter Mode 12 6 1 Utility Counter Mode function tree 12 6 2 Utility Counter Mode function setting procedure 14 6 2 1 Procedure 14 6 2 2 Exiting 14 6 2 3 Changing the setting value in Utility Mode functions 14 6 3 Settings in the User Setting 15 6 3 1 User s Choice 5 6 15 6 3 2 User s Choice 6 6 15 6 3 3 FAX 16 6 4 Settings in the User Management 17 6 4 1 Line Monito...

Page 367: ... 2 Maintenance Mode function tree 28 8 3 Settings in the Maintenance Mode 28 8 3 1 Mem contents 28 8 3 2 Memory Dump 28 8 3 3 File Display 28 8 3 4 File Dump 29 8 3 5 Soft Switch Set 29 8 3 6 Touch Panel Adjustment 29 8 3 7 Protocol Trace 29 8 3 8 Service Call Report 29 9 Tech Rep Mode 30 9 1 Tech Rep Mode function setting procedure 30 9 2 Tech Rep Mode function tree 31 9 3 Settings in the Tech Re...

Page 368: ...s 36 10 1 CD FD Zoom Ratio Correction Fax 36 11 Soft Switch List 37 11 1 Soft Switches Disclosed to Users Screen Setting 37 11 2 List of Defaults 44 11 3 List of Soft Switches 51 Troubleshooting 12 Troubleshooting 161 12 1 Diagnosis by Alarm Code 161 12 2 Communication Error Codes 162 12 2 1 Errors in operations 162 12 2 2 Terminal alarm 163 12 2 3 Communication errors TX 163 12 2 4 Communication ...

Page 369: ...FK 503 General Maintenance Adjustment Setting Troubleshooting Field Service Ver 1 0 Aug 2005 iv Blank Page ...

Page 370: ...Scanning resolution main line x feed line 8 x 3 85 line mm 8 x 7 7 line mm 8 x 15 4 line mm 16 x 15 4 line mm Data speed G3 ECM 2 4 Kbps 33 6 Kbps Transmission time G3 ECM Image signal 2 sec approx V 34 JBIG Coding method MH MR MMR JBIG Applicable network G3 ECM Phone line FAX communication network dedicated line Options Stamp Unit SP 501 Fax Multi Line ML 502 ...

Page 371: ...ialing 540 destinations Abbreviated dialing One touch program dialing 30 Auto re dialing Transmission Booking 200 Broadcast Destination 300 Origination Selecting 8 types LCD display 320 x 240 Operation Analog touch panel Disable copy function Select auto mode screen Copy Fax automatic switch Utility functions Automatic selection of print paper size Password communication Multi polling Polling at r...

Page 372: ...nsmission Manage ment Docu ment Number 200 Batch Tx 30 destinations Memory polling transmis sion Confidential transmission Confidential print F code Serial broadcast 300 destinations Relay broadcast F code Memory full control Separate Tx Quick memory transmission File backup 12H Rotated Rx Selective polling System Configuration Relay transmission Extra telephone PB forwarding reception possible PS...

Page 373: ...1 Product specifications Field Service Ver 1 0 Aug 2005 4 FK 503 General Blank Page ...

Page 374: ... or more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs CAUTION When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow the ...

Page 375: ...xtra telephone set Standard 2 LINE PORT1 Phone line PORT1 Standard 3 LINE PORT2 Phone line PORT2 Option Option G3 Multi port 4 LAN LAN PC print option Standard Used in the Scanner iFAX function and printer function printer function only for USB 5 USB Printer Controller Standard 4040F2E756DA 1 2 3 5 4 Back side of the main product Left side of the main product Standard machine Machine mounted optio...

Page 376: ...ve three screws 1 4 Unlock the card spacer 2 5 Sliding the Fax Board 4 downward disconnect the connector 3 and then remove the Fax Board 4 4 2 Spare TX Marker Stamp 2 1 Unlock the Top Door of the Auto matic Document Feeder 1 2 Open the Top Door 2 3 Open the Processing Guide 3 4 Using tweezers pick up and remove the stamp ink portion 1 NOTE At reinstallation align the round protrusion 2 on the stam...

Page 377: ... and remove the hookup harness 6 NOTE At reinstallation use care not to allow the hookup harness to ride over the rib 7 7 Remove the screw 8 disconnect the connector 9 and remove TX Marker Stamp 2 10 NOTE Make sure that this step is per formed only after the stamp ink portion has been removed 4040F2C687DA 4 3 4040F2C688DA 7 5 6 4040F2C689DA 8 9 10 ...

Page 378: ...urn OFF the Main Power Switch 3 Remove the Upper Rear Cover For details see Service Manual of the machine 4 Unplug one connectors CN10 11 of the MFB3 Board 5 Tie band 2 is cut with nippers and the Ni MH battery 3 is replace 6 Turn ON the Main Power Switch NOTE After the Ni MH battery has been replaced with a new one be sure to turn ON the Main Power Switch Discard the used battery in accordance wi...

Page 379: ...4 Disassembly Reassembly Field Service Ver 1 0 Aug 2005 10 FK 503 Maintenance Blank Page ...

Page 380: ... direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of their use...

Page 381: ...ry RX ON OFF POP3 RX Admin Management Initial Setting Admin Set FAX Output Tray Settings 5 6 Default Screen Default LCD Screen Default FAX Screen 6 6 One Touch Index FAX Program Domain Name Bulletin Conf Box Date Time Setting Language for Communication Self Telephone information TSI Registration Self ID Restrict One Touch Editing FAX Regist TX Settings Quality Mode Default Density Default Density ...

Page 382: ...e setting FAX Setting Print Lists Setting List Report Settings TX Report Activity Report Document Management Repoerts Program List Bulletin List Confidential List TX Document TX Forwarding RX Document F CODE Port All Other Documents RX Functions Reception Mode Numbers of RX Call Rings Password Communication Communication Password 4040F3E559DA ...

Page 383: ... Press the Utility Counter key 2 The Utility Counter mode screen will appear 6 2 2 Exiting Touch the Enter key 6 2 3 Changing the setting value in Utility Mode functions Use the key to enter or change the setting value Use the 10 Key Pad to enter the setting value To change the setting value first press the Clear key before making an entry 4040F3E560DA ...

Page 384: ...g tray during reception of fax or computer printouts Setting Procedure Port 1 The default setting is 1 1 2 3 Port 2 The default setting is 1 1 2 3 Faxes Prints The default setting is 1 1 2 3 Functions To set the default screen that is preferentially selected upon auto clear or similar event Use When changing the default screen that is preferentially selected upon auto clear or sim ilar event Setti...

Page 385: ... is necessary to store in advance the one touch dial or abbreviated dial before storing this function Use Setting Procedure Up to 30 programs can be set Functions To set part of the address in advance as address input support Use When it is required that address input be made swiftly Setting Procedure 1 Touch the Domain Name 2 Touch the key for which Domain Name is to be stored or modified 3 Type ...

Page 386: ...ault setting is 3 0 mute to 5 Functions To allow the machine to produce a print temporarily even in the off mode A print control password is necessary to print data Use Setting Procedure 1 Touch the Memory RX ON OFF 2 Type the 4 digit password default value 1111 and touch Enter 3 Touch the Lock OFF 4 To halt the print cycle touch Lock ON and then Enter while the print cycle is being run 5 Touch Te...

Page 387: ...ailable and the type of line Use Setting Procedure 1 Touch the PBX Connection Mode 2 Touch Self telephone and enter the telephone number 3 Touch the PBX Connection Mode Extension If a connection is made via the PBX to the ordinary fixed line Outside If a connection is made directly to the ordinary fixed line If Extension is selected enter the Outside Line Access Code 4 Touch the Dial Method DP20 2...

Page 388: ...dure The default setting is Standard Standard Fine SuperFine Text Photo GSR Super GSR Functions To set the default image density selected during transmission Use To change the default image density selected during transmission Setting Procedure The default setting is Std Setting range 5 steps Light to Std to Dark Functions To set the communication mode established during transmission Use To change...

Page 389: ...ime Information Inside Body Text Outside Body TextOFF TSI Selection To select the specific name of the sending party to be printed Functions To select whether to turn ON or OFF rotation transmission Use When rotation transmission is to be made Setting Procedure The default setting is ON ON OFF Functions To set the file margin of the original for 2 sided transmission Use When changing the file marg...

Page 390: ...ed at a time not specified Use Setting Procedure The default setting is 0000 1 Touch the Memory RX Time Setting 2 Touch the Memory Lock Password 3 Touch Password then enter the password and touch Enter 4 Touch Confirm New Password then enter the password a second time and touch Enter Functions To delete a private box that has previously been registered Use When deleting a private box Setting Proce...

Page 391: ... the initial settings of the machine Use Setting Procedure 1 Touch the Print Lists 2 Touch the Setting List 3 The setting list is printed Functions To set the mode of output of the report used for confirming results of transmission Use When changing the mode of output of the report used for confirming results of trans mission Setting is made individually for a single destination and two or more de...

Page 392: ... 4 Touch F CODE and make the necessary settings 5 Touch RX Doc Settings then select the desired processing type and touch Enter If Forward or Print Forward is selected set the forwarding destination Functions To set how text received for each line is processed whether it is to be printed for warded etc Use When printing forwarding or otherwise processing text received for each line Setting Procedu...

Page 393: ...ty Counter Key 2 Touch the Repoerts 3 Touch the Program List 4 A program list will be printed Functions To print a list of text stored in the bulletin board Use Setting Procedure 1 Press the Utility Counter Key 2 Touch the Repoerts 3 Touch the Bulletin List 4 A bulletin list will be printed Functions To print the contents of the private box Use Setting Procedure 1 Press the Utility Counter Key 2 T...

Page 394: ...efore necessary to turn OFF and ON the Main Power Switch If you forget the service code it becomes necessary to replace the RAMS Board with a new one Take necessary steps not to forget the service code The RAMS Board is not available as a replacement part If it requires replacement contact Office Printing Support Division by way of CSES 4 Select a function 7 1 1 Exiting Touch Exit 7 2 Initial Mode...

Page 395: ...ng to the local machine Destination To clear data relating to destinations including the telephone directory and one touch dials Activity To clear activity report information Soft Switch To clear settings made with soft switches Setting Procedure 1 Touch the Clear FAX Setting 2 Select the item in which the settings are to be cleared and touch END Two or more items can be selected 3 Select Yes and ...

Page 396: ...ee wrong access codes END is not avail able on the screen It is therefore necessary to turn OFF and ON the Main Power Switch If you forget the service code it becomes necessary to replace the RAMS Board with a new one Take necessary steps not to forget the service code The RAMS Board is not available as a replacement part If it requires replacement contact Office Printing Support Division by way o...

Page 397: ...s from the 10 Key Pad and A to F and touch Enter 4 Touch Ç or È to change the address to be displayed 5 Touch Enter twice Functions This outputs a report on the RAM data of MAIN CPU by specifying its absolute address which will be provided by our technical department Use Setting Procedure 1 Call the Maintenance Mode to the screen 2 Touch the Memory Dump 3 Touch the Address 4 Type the absolute addr...

Page 398: ...10 Key Pad 4 Touch the Bit Select 5 Align the cursor using Å or Æ and define the bit using 0 or 1 of the 10 Key Pad To set using hexadecimal numbers touch HEX Selection and enter the data using the 10 Key Pad and A to F keys 6 Touch Enter twice Functions To adjust the position of the Touch Panel Use When the Touch Panel is slow to respond when touched Setting Procedure 1 Call the Maintenance Mode ...

Page 399: ...rth access after entries of three wrong access codes END is not avail able on the screen It is therefore necessary to turn OFF and ON the Main Power Switch If you forget the service code it becomes necessary to replace the RAMS Board with a new one Take necessary steps not to forget the service code The RAMS Board is not available as a replacement part If it requires replacement contact Office Pri...

Page 400: ...aintenance Date Toner Type Service Destination TX Condition Transmission Method Service FAX Number Contact Number User System Code Functions To set the default value for each country for communications related choice functions The function becomes available on the screen to choose only for the machine that is to be marketed in Europe or Others and that is equipped with the optional fax function Us...

Page 401: ...leared and press the Clear key If the reading of a wrong counter key has been cleared press the Interrupt key to undo the clearing operation 9 5 4 Application Counter Functions Displays the machine configuration status Use The machine configuration status is displayed as Yes or No Setting Procedure 1 Call the Tech Rep Mode to the screen 2 Touch System Input and Machine Configuration in that order ...

Page 402: ...for a FAX Use When the Original Size Detecting Sensor is replaced When an optional sensor is mounted Setting Procedure 1 From the Tech Rep mode menu touch Function and F7 2 in that order 2 Place fives sheets of A3 paper one on top of another on the Original Glass and lower the Original Cover 3 Press the Start key to let the machine start the adjustment procedure 4 The adjustment procedure is autom...

Page 403: ...ng life cycle of drum Use Setting Procedure The default setting is ON ON OFF Functions To set whether or not to make a service call when a machine failure occurs Use Setting Procedure The default setting is ON ON OFF Functions To set the transmission method Use When changing the transmission method Setting Procedure The default setting is Data Report Data E Mail Select Report for fax transmission ...

Page 404: ...emo screen on which to record user system identification information Use Setting Procedure 1 Touch the Fwd 2 Touch User System Code and then enter the code Functions You can receive data on the one touch dial or send the data stored in the system to the call center Use Setting Procedure 1 Touch the Terminal TX 2 Set Function ID Code and Extended ID Code and touch Execute Functions Used to indicate...

Page 405: ...Items Field Service Ver 1 0 Aug 2005 36 FK 503 Adjustment Setting 10 Fax related Adjustment Items 10 1 CD FD Zoom Ratio Correction Fax Factory adjustment items NOTE This mode is for factory adjustment only and should NOT be used ...

Page 406: ...nt is Changed ON OFF MODE 404 Bit 7 to 0 MODE 403 Bit 0 Priority Copy Density Levels Lighter Normal Darker MODE 410 Bit 7 6 3 to 0 Print Density 2 1 0 1 2 MODE 411 Bit 7 2 to 0 Output Priority Non Sort Sort Group Corner Staple 2 Staples Hole Punch are options MODE 412 Bit 7 to 4 2 to 0 5 6 Sort Non Sort Auto Change ON OFF MODE 412 Bit 3 Auto Paper Select for Small Original Copy Prohibit Copy Dehum...

Page 407: ...Line Switch Line Type MODE 011 Bit 7 to 4 Time Zone GMT 12 00 to 12 00 5 00 MODE 197 Bit 7 6 D S T Auto OFF Admin Set Administrator Number Disable Sleep Mode Yes No Continued to next page Activity Report E mail TX MODE 416 Bit 0 Password entry required Total Total Large Size Total 2 Sided Total Device FAX Print Copy Print Report Print FAX TX PC Print E mail TX FAX Total Total Large Size Scan Print...

Page 408: ...ber User Name User Password Network Info Domain Name Tree Name Context Name Account User Auth TX Settings Quality Mode Priority Quality Standard Fine Super Fine Text Photo GSR Super GSR MODE 001 Bit 3 to 1 Com Menu Priority Contrast Lighter Normal Darker MODE 009 Bit 7 to 5 Communication Mode FAX G3 1 G3 2 InternetFAX E mail IP TX IP Relay PC E mail Scanner MODE 001 Bit 7 to 4 TX Memory TX Real Ti...

Page 409: ...MODE 038 Bit 1 0 FAX Setting RX Functions Reception Mode Auto Manual No of RX Call Rings 1 to 20 1 MODE 019 Bit 7 to 3 Password Com Rep Print Setting List MODE 002 Bit 6 5 MODE 002 Bit 7 Com Password 00 to 99 MODE 000 Bit 2 Delete Conf Box Doc Manage F CODE 1 to 10 F CODE F CODE F CODE Password Remote Input Check ON OFF RX Doc Settings Print Forward Prt Forward Forwarding Dest TX Document TX Forwa...

Page 410: ...Name DNS Settings Yes No Host Name MODE 361 Bit 0 Domain Name DNS Server Address Set when you set the DNS settings as Yes Equipment Name SMTP Server Address E mail Address SMTP Setting POP3 Server Address POP3 User Name POP3 Settings POP3 Password Auto RX Check Check OFF 1 to 99 Minutes SMTP AUTH User Name SMTP AUTH Password Mail Scan Setting E mail Mode TX Size Max Letter Legal 11x17 MODE 350 Bit...

Page 411: ...stom Text OFF Gateway TX Yes No LDAP Settings MODE 353 Bit 6 MODE 353 Bit 7 4 MODE 351 Bit 7 Divide Settings Divide Size 16 to 2000KB 500KB LDAP Server Setting LDAP Search Yes No Search Default Setting Frame Type Set Auto Ethernet II 802 2 802 3 SNAP Timeout 10 to 1000 300 Sec Print Set MODE 467 Bit 7 to 5 Soft SW Set MODE 455 Bit 7 to 0 MODE 456 Bit 1 0 Ping POP3 Server Address SMTP Server Addres...

Page 412: ...al Direction A A Print Method Simplex 2 Sided Print MODE 440 Bit 5 to 1 MODE 441 Bit 3 to 2 MODE 441 Bit 1 to 0 MODE 442 Bit 7 to 0 MODE 443 Bit 1 to 0 Font Font 0 to 80 MODE 444 Bit 7 to 1 Symbol Set 0 to 35 19 Number Lines 5 to 128 60 Font Size Scalable Font 4 00 to 999 75 12 00 Point Bit Map Font 0 44 to 99 00 10 00 Pitch MODE 445 Bit 7 to 2 MODE 446 Bit 7 to 0 MODE 447 Bit 0 MODE 448 Bit 7 to ...

Page 413: ...f TSI 018 01 01 Destination displaying screen 019 08 08 Ringer detection counts PSTN 1 020 40 40 Display report 021 08 08 Display symbol rate 022 02 02 FAX memory nearly full capacity 023 F8 F8 Set merge for report image E mail error retransmission 024 81 81 Display forward function button Display caller ID Receiving by other users 025 7F 7F Various service calls 026 DE DE Service call Remote main...

Page 414: ...trol of V 34 auto dialing Demodulation method 055 02 02 Undefined 056 0C 0C F code function 057 19 19 Time that ANSam TX starts after line is blocked 058 076 3C 14 3C 14 Undefined 077 60 60 Hook monitoring counts 078 00 00 Undefined 079 02 02 Undefined 080 23 6E Estimated time of line connection PSTN1 081 00 00 Undefined 082 04 24 Detect busy tone Detect line disconnection inverted polarity PSTN1 ...

Page 415: ...STN2 118 C0 C0 Process detection time out of 2nd dial tone 1300 Hz detection PSTN2 119 00 00 TX method Prefix PSTN2 120 00 00 Undefined 121 00 00 Undefined 122 70 70 Sending echo protection tone switch carrier frequency PSTN2 123 48 48 CED Receive command echo PSTN2 124 0C 0C AGC lock PSTN2 125 20 20 Digital TX RX cable equalizer PSTN2 126 14 14 CI signal sending time PSTN2 127 14 14 TCF NTCF send...

Page 416: ...ce 305 00 00 REV soft switch for maintenance 306 309 00 00 00 00 Undefined 310 00 00 Increase sound level 311 00 00 Invert screen 312 03 03 Key repeat start time 313 01 01 Key repeat interval 314 03 03 Display reservation completion screen 315 4C 4C Buzzer 316 319 00 00 00 00 Undefined 320 F0 F0 Cassette specified printing G3 1 321 F0 F0 Cassette specified printing G3 2 322 F0 F0 Cassette specifie...

Page 417: ...1 40 40 Network Interval of retrials to be set for additional of E mail TX re trials 372 0F 0F Network Transmission interval of size divided E mail file data 373 08 08 Network Full mode function 374 40 40 Network NOTIFY setting 375 00 00 Undefined 376 00 00 Undefined 377 00 00 Undefined 378 00 00 Undefined 379 10 10 Edit data when forwarding received documents 380 00 00 N W APOP authentication SMT...

Page 418: ... mode Doc size OP 424 18 18 Metric inch mix Copy mode Small doc 425 00 00 Copy Adjust quality mode 426 50 00 Movement finisher bin 427 00 00 Undefined 428 00 00 Undefined 429 00 04 Copy Auto reset of panel for ADF 430 00 00 Undefined 431 00 00 Undefined 432 05 05 PC printer Over memory wait time 433 04 04 Specify language code Display use 434 04 04 Specify language code Machine use 435 04 04 Speci...

Page 419: ...ed 470 00 00 Set export extension simple format IT Series Agent 471 00 00 Set user s list screen display default 472 00 00 Undefined 473 00 00 Set priority Job List screen 474 00 00 Undefined 475 00 00 Undefined 476 00 00 Undefined 477 00 00 Set fax registration restriction destination display 478 511 00 00 00 00 Undefined 512 80 80 Detect dial tone PSTN1 768 0D 0D DCS TCF interval in V 17 and V 2...

Page 420: ...t Feature Logic Description 0 1 7 Specifies whether TX markers are return to ON or OFF after completing operations OFF Yes 6 Select position of TX markers Top bottom of doc bottom of doc 5 Specifies whether print ing TSI on transmitted document is returned to ON or OFF after complet ing operations No Yes 4 Select position of TSI Outside doc Outside doc 3 Specifies whether con firming communication...

Page 421: ...ge qual ity is returned to be assigned after completing operations Bit 7 4 0000 Not available 6 0001 Standard 5 0010 Fine 4 0011 Not available 0100 Superfine 0101 GSR 0110 Not available 0111 Super GSR 1000 Text photo Others Not available 3 Specify which density is returned to be assigned after FAX communica tion Bit 3 1 000 Much lighter 2 001 Lighter 1 010 Normal 011 Darker 100 Much darker Others ...

Page 422: ...ery 50 activi ties No Yes No means manual print 6 Select when a result report should be printed Bit 6 5 00 No print Specifies result reports for TX incomplete TX or broadcasting TX 5 01 Print for incomplete TX 10 Always print 11 Not available 3 Print memory clear report No Yes 2 Log management of broadcast transmissions All together Individual MODE Factory setting bit 003 Bit 7 6 5 4 3 2 1 0 0 1 1...

Page 423: ...04 Bit 7 6 5 4 3 2 1 0 0 0 0 1 0 1 1 0 HEX 16 Bit Feature Logic Description 0 1 3 Selects holding time of incompleted TX document in memory Bit 3 0 0000 IC memory device Delete file from mem ory immediately No redialing function 2 1 0 0001 10 min 0010 20 min 0011 30 min 0100 40 min 0101 50 min 0110 1 hr 0111 2 hr 1000 4 hr 1001 8 hr 1010 12 hr 1011 24 hr 1100 72 hr Others Not available ...

Page 424: ...t stage Bit 7 4 0000 0 Specifies the number of redial ing with the interval specified by Select redialing interval 1 MODE 042 Bit 7 4 6 0001 1 5 0010 2 4 0011 3 0100 4 0101 5 0110 6 0111 7 1000 8 1001 9 1010 10 1011 11 1100 12 1101 13 1110 14 1111 15 3 Select number of redialing 2 Number of auto redialing at the 2nd stage Bit 3 0 0000 0 Once redialing set by Select number of redialing 1 MODE 005 B...

Page 425: ...y when Switch PB DP MODE 006 Bit5 sets DP 16 pps is unavailable to users 6 01 20 pps 10 16 pps 11 Not available 5 Select a line type tone or pulse for calling Switch PB DP PSTN1 DP PB DP pulse PB tone 4 Select standard phone line connected with the system Extension Exter nal line connection PSTN1 Exten sion con nection External line con nection 1 Select PSTN port auto matically Specify how to dial...

Page 426: ...ocu ment When a received document is longer that the print paper it will be reduced to fit the paper with the upper limit specified with these bits This feature is enabled when the following 2 conditions are satisfied When printing a received document When bit 1 of this mode is 0 Example The reduction is 100 to 90 when 90 is specified Bit 4 2 000 100 Reduction will not be done if a received doc um...

Page 427: ...1 Std method determines an appropriate print paper for the length and the width of a print image Method 1 Same width and no reduction Method 2 Same width and minimum margin Method 3 No reduction without considering width of paper Method 4 Minimum margin without consider ing width of paper No wider width will not take printer paper wider than the print image No Wider Width 1 Same width and no reduc...

Page 428: ...ecifies what to display at first as communication mode Bit 7 5 000 G3 1 Returns Communica tion mode to its default after each operation This soft switch is unavailable in some sys tems This soft switch is unavailable in some sys tems With single port including pseudo multi port G3 type all are unavailable With multi port PSTN PSTN G3 1 G3 2 available Mail can be used when the FAX is equipped with ...

Page 429: ...4 Select standard phone line connected with the system Extension Exter nal line connection PSTN2 Exten sion con nection External line con nection 1 Display illustrations Bit 1 0 00 Not display 0 01 Display Animation 10 Display Still picture 11 Not available MODE Factory setting bit 012 Bit 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 HEX 40 Bit Feature Logic Description 0 1 6 Select function of key on one touc...

Page 430: ... screen Bit 4 3 00 1 digit Regards these digits as an input of number of copies 3 01 2 digit 10 3 digit Others Not available 2 Automatically switch des tinations No Yes You can register main addresses and 2ndary addresses with onetouch You can send to 2ndary addresses when communication with main addresses is abnormal Optional Network Application Kit must be installed 0 Select operation when INBOX...

Page 431: ...ast transmission setting confirmation win dow Bit 1 0 00 Not display 0 01 Confirms settings at broadcast trans mission 10 Confirms settings single destination all destinations 11 Not available MODE Factory setting bit 016 Bit 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 HEX 40 Bit Feature Logic Description 0 1 6 Use of extra telephone No Yes 5 Mail mode Print date time received No Yes 4 Mail mode Position of p...

Page 432: ...on 0 1 3 Select initial value of TSI name Bit 3 0 0000 TSI 1 2 0001 TSI 2 1 0010 TSI 3 0 0011 TSI 4 0100 TSI 5 0101 TSI 6 0110 TSI 7 0111 TSI 8 Others Not available MODE Factory setting bit 018 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 01 Bit Feature Logic Description 0 1 5 Select destination screen Displays screen of desti nation when document is loaded in FAX mode Bit 5 4 00 One touch 1st screen 4...

Page 433: ...ry setting bit 020 Bit 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 HEX 40 Bit Feature Logic Description 0 1 7 Displays of reports No Yes Yes displays of pages on phone line in addition to ordinary of papers 6 Trace protocol No Yes Yes prints result of protocol trace after completing communication If next com munication is proceeded before this printing information on previous com munication protocol will be d...

Page 434: ...Observe probing informa tion Check modem line sta tuses No Yes Do not change the set value MODE Factory setting bit 022 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 1 0 HEX 02 Bit Feature Logic Description 0 1 2 FAX memory nearly full to its capacity 256 KB 512 KB Memory nearly full means that unused memory becomes less than a specified capacity This soft switch specifies threshold capacity 1 Restrict paramete...

Page 435: ...rors in redialing terminal of data type Bit 7 4 0000 0 6 0001 1 5 0010 2 4 0011 3 0100 4 0101 5 0110 6 0111 7 1000 8 1001 9 1010 10 1011 11 1100 12 1101 13 1110 14 1111 15 3 Set margins for report image No Yes Specifies whether to carry out merge process for report of image with merge 0 Select memory over transmission mode Trans mission contin ued Transmis sion dis connecte d Specifies whether sto...

Page 436: ...by other user No Yes MODE Factory setting bit 025 Bit 7 6 5 4 3 2 1 0 0 1 1 1 1 1 1 1 HEX 7F Bit Feature Logic Description 0 1 6 Service call for printer option failure No Yes Specifies whether to make a service call for PC printer unit option failure Note 5 Service call for printer fail ure No Yes Specifies whether to make a service call for printer failure Note 4 Service call for scanner failure...

Page 437: ...HEX DE Bit Feature Logic Description 0 1 7 Allow remote mainte nance No Yes 6 Allow service calls E mail maintenance Net work function No Yes Unused 4 Print incomplete TX of service call for notifying consumables No Yes 3 Service call for empty toner No Yes 2 Service call for reaching life times of drum No Yes 1 Notify out of consum ables No Yes ...

Page 438: ...on phone by TSI 5 Extended ID 6 Standard ID of TSI CIG 5 Display anti dew button No Yes 4 Process drum dry button No Yes 3 Secure comm with N method No Yes 2 F code function No Yes Need for G3 communications 1 Assign non reduction TX for 2in1 scan No Yes Specifies whether 2in1 TX will be sent by A4 always or by appropriate size to receiver s capability MODE Factory setting bit 028 Bit 7 6 5 4 3 2 ...

Page 439: ...int of FAX RX Bit 6 5 00 No rotate print Sort means alter nate sort here 5 01 Rotate print without sort 10 Rotate print with sort 11 Not available 4 Receive 2in1 page Valid for RX print No Yes 3 Restrict print paper selec tion Specifies unselectable print paper including ori entation for FAX Bit 3 2 00 No B5R A5R and postcard 2 01 No A5R and post card 10 No postcard 11 Not available 1 Assign mixed...

Page 440: ...orma 1 Always output with A5 format regard less of the set status of paper This is valid when a cassette has A4 C papers 5 Margin layout for 2 sided TX Bit 5 4 00 Top margin 4 01 Standard book 10 Automatic 11 Not available 2 Proof Print document hold time of PC print Bit 2 1 00 No Set the time to hold doc uments for the Proof Print function 1 01 20 min 10 30 min 11 Not available MODE Factory setti...

Page 441: ...mode Bit 5 4 00 No draft mode Toner saving mode follows of skipped pix els Bit Nos 3 to 2 High resolution saving mode in which each pixel s size will be reduced follows of skipped pixels Bit Nos 3 to 2 for only at points of transition between white black along the direction of main scan ning 4 01 Toner saving mode 10 High resolu tion saving mode 11 Not available 3 Select draft printing level Bit 3...

Page 442: ... 5 0010 4 mm 4 0011 6 mm 0100 8 mm 0101 10 mm 0110 12 mm 0111 14 mm 1000 16 mm 1001 18 mm 1010 20 mm 1011 22 mm 1100 24 mm 1101 26 mm 1110 28 mm 1111 30 mm 3 Set special density No Yes 1 Overlap printing No Yes Valid only at RX printing Overlapped print is fixed to 4 mm regardless of line density MODE Factory setting bit 035 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 1 1 HEX 03 Bit Feature Logic Description ...

Page 443: ...3 00000 Not delete 6 00001 1 hr 5 00010 2 hr 4 00011 3 hr 3 11000 24 hr Others Not available 0 Specify RX remote copy print order Start print ing after receiving first page Start printing after receiving all pages MODE Factory setting bit 037 Bit 7 6 5 4 3 2 1 0 1 1 1 1 1 0 0 0 HEX F8 Bit Feature Logic Description 0 1 7 Select FAX paper cas sette 1st cassette No Yes 6 Select FAX paper cas sette 2n...

Page 444: ...ion MODE Factory setting bit 040 Bit 7 6 5 4 3 2 1 0 1 1 1 1 1 0 1 0 HEX FA Bit Feature Logic Description 0 1 7 2 dim coding at TX Valid for G3 communication No Yes No MH Yes MH MR 6 T 6 coding Valid for G3 communication No Yes Yes MH MR MMR Valid only when 2 dim coding MODE 040 Bit 7 is set to Yes 5 JBIG communication Valid for ECM communica tion No Yes 4 Third party s JBIG ITU T communication Va...

Page 445: ...witch List Field Service Ver 1 0 Aug 2005 76 FK 503 Adjustment Setting MODE Factory setting bit 041 Bit 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 HEX 40 Bit Feature Logic Description 0 1 6 ECM mode No Yes No G3 Yes G3 ECM ...

Page 446: ...edialing interval 1 Bit 7 4 0000 Not available 6 0001 1 min 5 0010 2 min 4 0011 3 min 0100 4 min 0101 5 min 0110 6 min 0111 7 min 1000 8 min 1001 9 min 1010 10 min 1011 11 min 1100 12 min 1101 13 min 1110 14 min 1111 15 min 3 Select redialing interval 2 Bit 3 0 0000 Not available 2 0001 1 min 1 0010 2 min 0 0011 3 min 0100 4 min 0101 5 min 0110 6 min 0111 7 min 1000 8 min 1001 9 min 1010 10 min 10...

Page 447: ...0 HEX 80 Bit Feature Logic Description 0 1 7 of resending document Bit 7 6 00 0 6 01 1 10 2 11 3 4 Redialing when line is connected but no answer No Yes 3 Auto answering call fre quency Not limitation 1 to 9 limitation 2 to 4 Number of times for automatic recep tion calls 2 TCI CSI registration screen User Service mode telephone number setting ...

Page 448: ...32 or more 64 lines or more MCF if error lines are 0 31 RTP if error lines are 32 to 63 RTN if error lines are 64 or more 6 Process TCF sending specially No Yes 4 Select T4 timer Action against line delay 3 sec 4 5 sec 3 Take an action for com munication error from overseas Action against LMCD OFF Yes No Select No unless bad line is experi enced 2 Take an action for com munication error from overs...

Page 449: ... 34 fall back toler ance RX Bit 4 2 000 0 3 001 1 2 010 2 011 3 100 4 Others Not available MODE Factory setting bit 048 Bit 7 6 5 4 3 2 1 0 1 1 0 0 0 1 1 0 HEX C6 Bit Feature Logic Description 0 1 7 Select V 34 V 33 V 17 capabilities Bit 7 6 00 No capability above 9600 bps Sets MODEM s function 6 01 V 33 10 V 17 V 33 11 V 17 V 33 V 34 2 Allow V 34 No Yes Should be same as V 8 MODE 48 Bit 1 1 Allow...

Page 450: ...6 8 kbps 00111 19 2 kbps 01000 21 6 kbps 01001 24 0 kbps 01010 26 4 kbps 01011 28 8 kbps 01100 31 2 kbps 01101 33 6 kbps Others Not available MODE Factory setting bit 050 Bit 7 6 5 4 3 2 1 0 0 0 0 0 1 1 0 1 HEX 0D Bit Feature Logic Description 0 1 4 Select upper limit of trans mission speed RX Bit 4 0 00000 2400 bps Need to disable V 34 capability MODE 048 Bit 2 by setting No for 2400 bps 16 8 kbp...

Page 451: ...c tion for RX Auto selects max size of paper max size of loaded cassette or max size of the last paper Auto including rotation is equivalent to A4R Letter R set even A4 Letter is selected by MODE 008 Bit 7 6 001 Auto 5 010 A4 Letter 011 B4 Legal 100 A3 11 17 101 Auto includ ing rotation Others Not available MODE Factory setting bit 053 Bit 7 6 5 4 3 2 1 0 0 1 0 0 1 0 0 0 HEX C8 Bit Feature Logic D...

Page 452: ...o Yes Valid only when a receiver system has V 34 modulation 2 Modulation method for V 34 manual nonstorage TX V 17 V 34 1 Modulation method for V 34 polling TX document V 17 V 34 0 Modulation method for V 34 manual RX V 17 V 34 MODE Factory setting bit 056 Bit 7 6 5 4 3 2 1 0 0 0 0 0 1 1 0 0 HEX 0C Bit Feature Logic Description 0 1 3 Modem power saving mode sleep No power saving mode Power saving ...

Page 453: ... from when line is blocked to when ANSam TX starts Bit 7 0 Specify the time from when line is blocked to when ANSam TX starts 6 00000000 Not available 5 00000001 100 msec 4 3 00011001 2500 msec 2 1 11111111 25500 msec 0 MODE Factory setting bit 077 Bit 7 6 5 4 3 2 1 0 0 1 1 0 0 0 0 0 HEX 60 Bit Feature Logic Description 0 1 4 of times of hooking monitoring during ringing Bit 4 3 00 3 3 01 5 10 8 1...

Page 454: ...or Europe Bit Feature Logic Description 0 1 7 Select time expected for line connection Bit 7 0 6 00000000 0 sec 5 00000001 0 5 sec 4 3 00100011 17 5 sec 2 01101110 55 sec 1 01111000 60 sec 0 Others Not available MODE Factory setting bit 082 PSTN1 Bit 7 6 5 4 3 2 1 0 0 0 1 0 1 1 0 0 HEX 04 112 PSTN2 HEX 28 Bit Feature Logic Description 0 1 5 Detect busy tone No Yes 3 Detect line disconnection inver...

Page 455: ...re Logic Description 0 1 7 Monitoring cycle of hook ing Bit 7 6 00 12 msec 6 01 24 msec 10 36 msec 11 48 msec 5 Select upper limit of detecting as hooking Adjustment of voltage detected as hooking Bit 5 3 000 8 V 4 001 11 V 3 010 14 V 011 19 V 100 25 V 101 31 V 110 36 V 111 42 V 2 Select lower limit of detecting as hooking Adjustment of voltage detected as hooking Bit 2 0 000 3 V 1 001 5 V 0 010 8...

Page 456: ...010 3 dBm 2 0011 4 dBm 0100 5 dBm 0101 6 dBm 0110 7 dBm 0111 8 dBm 1000 9 dBm 1001 10 dBm 1010 11 dBm 1011 12 dBm 1100 13 dBm 1101 14 dBm 1110 15 dBm 1111 16 dBm MODE Factory setting bit 085 PSTN1 Bit 7 6 5 4 3 2 1 0 1 0 0 1 0 0 0 0 HEX 90 For U S HEX C0 For Europe 115 PSTN2 HEX 90 For U S HEX 90 For Europe Bit Feature Logic Description 0 1 7 Select TX level Bit 7 4 1000 9 dBm Specifies TX levels ...

Page 457: ...27ter V21 signal detection and all tonal signal Numbers within parentheses repre sent the minimum receiving sensitivity 6 01 5 dB 43 dBm 10 10 dB 38 dBm 11 15 dB 33 dBm MODE Factory setting bit 087 PSTN1 117 PSTN2 Bit 7 6 5 4 3 2 1 0 1 0 0 0 0 0 0 0 HEX 90 Bit Feature Logic Description 0 1 7 Select detection time of continuous ringer Bit 7 6 00 No detection 6 01 1 8 sec 10 3 0 sec 11 10 sec 5 Sele...

Page 458: ...e out 3 1300 Hz detection 28 dBm 36 dBm MODE Factory setting bit 089 PSTN1 119 PSTN2 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 7 Select TX method Insert pause after pre fix for external lines Insert pause after 1st dial 6 Select method of detect ing dial prefix for external lines Dial search method Pause search method 5 Select prefix for external lines Bit 5 2 00...

Page 459: ...1 122 PSTN2 Bit 7 6 5 4 3 2 1 0 0 1 1 1 0 0 0 0 HEX 70 Bit Feature Logic Description 0 1 7 Send V 29 echo protection tone No Yes 6 Send V 17 echo protection tone No Yes 5 Send V 33 echo protection tone No Yes 4 Select V 17 and V 33 car rier frequency Bit 4 3 00 1800 Hz 3 01 1700 Hz 10 1800 1700 Hz 11 Not available ...

Page 460: ...y CED or N A selec tion 4 01 1080 Hz 10 1300 Hz 11 Not available 3 Process CED echo No Yes Specifies whether to process CED echo at the intervals of 500 ms between CED and initial identification 2 Process incoming com mand echo No Yes Specifies whether to process incoming echo at the intervals of 500 ms between when receiving an initial identification and when sending the incoming com mand 1 Contr...

Page 461: ...9 actual value will be the sum of 4 dB and the specified value 4 01 4 dB 10 8 dB 11 12 dB MODE Factory setting bit 096 PSTN1 126 PSTN2 Bit 7 6 5 4 3 2 1 0 0 0 0 1 0 1 0 0 HEX 14 Bit Feature Logic Description 0 1 5 Select time for CI signal sending ON Bit 5 4 00 0 5 sec Use this soft switch for error in V8 sequence 4 01 1 0 sec 10 1 5 sec 11 2 0 sec 3 Select time for CI signal sending OFF Bit 3 1 0...

Page 462: ...and NTCF For V33 V29 level of attenuation is determined by MODE 085 Bit 7 to 4 and MODE 097 Bit 6 Otherwise level of attenuation is determined by MODE 085 Bit 7 to 4 6 Attenuate V33 V29 send ing level No Yes 3 dB drops Specifies whether to attenuate sending level of V17 V33 V29 Level of attenua tion is determined by MODE 085 Bit 7 to 4 and MODE 097 Bit 6 4 Select V 34 symbol rate Bit 4 2 000 2400 ...

Page 463: ...0 1 0 0 0 1 1 0 HEX 46 Bit Feature Logic Description 0 1 7 Select starting time of sending CM signal Bit 3 6 00 0 sec Use this soft switch for error in V8 sequence 6 01 1 sec 10 2 sec 11 3 sec 3 Select EQM threshold value Bit 3 0 0000 6 2 0001 5 1 0010 4 0 0011 3 0100 2 0101 1 0110 0 0111 1 1000 2 1001 3 1010 4 1011 5 1100 6 Others Not available ...

Page 464: ... symbol speed Bit 7 4 0000 8 Specifies range of tolerance for V 34 line characteristic distor tion 6 0001 7 5 0010 6 4 0011 5 0100 4 0101 3 0110 2 0111 1 1000 0 1001 1 1010 2 1011 3 1100 4 1101 5 1110 6 1111 7 3 Select threshold value 2 for symbol speed Bit 3 0 0000 8 Specifies minimum tolerance level of S N ratio in V 34 2 0001 7 1 0010 6 0 0011 5 0100 4 0101 3 0110 2 0111 1 1000 0 1001 1 1010 2 ...

Page 465: ...1 6 dBm 0110 7 dBm 0111 8 dBm 1000 9 dBm 1001 10 dBm 1010 11 dBm 1011 12 dBm 1100 13 dBm 1101 14 dBm 1110 15 dBm 1111 16 dBm MODE Factory setting bit 190 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 7 Restrict SF SSF commu nication TX No Yes For risk management according to new recommendation of G3 high resolution transmission 6 Restrict SF SSF commu nication RX fro...

Page 466: ...ing function Not available Available 6 Display ON OFF switch of Daylight saving OFF ON 3 Daylight saving pattern Bit 3 0 0000 Pattern 1 For the details of patterns 1 to 6 see NOTE below 2 0001 Pattern 2 1 0010 Pattern 3 0 0011 Pattern 4 0100 Pattern 5 0101 Pattern 6 Others Not available Start Time End Time Pattern 1 2 00 am on 1st Sunday April 2 00 am on last Sunday October Pattern 2 2 00 am on la...

Page 467: ...o administrator Bit 5 4 00 Not output 4 01 Output for incomplete TX 10 Always output 11 Not available MODE Factory setting bit 212 PSTN1 232 PSTN2 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 40 For U S HEX 00 For Europe Bit Feature Logic Description 0 1 7 Select DP make rate Bit 7 6 00 33 Specify the DP signal make ratio 6 01 40 Others Not available MODE Factory setting bit 249 Bit 7 6 5 4 3 2 1 0 0 0...

Page 468: ...efore transmitting PIX Add the period speci fied here to the first flag EMC and FILL G3 of the image sig nal 6 5 01H Add 300 ms 200 ms 100 ms 4 3 2 1 07H Add 900 ms 200 ms 700 ms 0 FFH Add 200 ms Others Not available MODE Factory setting bit 310 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 7 Increase of sound level Normal sound level mode Increased sound level mode ...

Page 469: ...g bit 312 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 1 1 HEX 03 Bit Feature Logic Description 0 1 7 Key repeat start time Bit 7 0 00000000 Not available 6 00000001 1 100 ms 5 4 00000011 3 100 ms 3 2 11111111 255 100 ms 1 0 MODE Factory setting bit 313 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 1 HEX 01 Bit Feature Logic Description 0 1 7 Key repeat interval Bit 7 0 00000000 Not available 6 00000001 1 100 ms 5 4 11111...

Page 470: ...6 00000001 1 sec 5 4 00000011 3 sec 3 2 11111111 255 sec 1 0 MODE Factory setting bit 315 Bit 7 6 5 4 3 2 1 0 0 1 0 0 1 1 0 0 HEX 4C Bit Feature Logic Description 0 1 7 Select buzzer ring pattern JBMS Normal JBMS corre sponding Specify whether to set the buzzer ring pattern to normal pattern or JBMS cor responding patern 6 Sound level of buzzer Bit 6 5 00 Low 5 01 Normal 10 High 11 Not available 4...

Page 471: ...ception port is enabled spec ify the paper tray including Bypass Tray for printing if receiving by G3 1 6 Cassette specified print ing G3 1 Tray 2 Cannot print Can print 5 Cassette specified print ing G3 1 Tray 3 Cannot print Can print 4 Cassette specified print ing G3 1 Tray 4 Cannot print Can print 3 Cassette specified print ing G3 1 Bypass Tray Cannot print Can print 0 Cassette selection per re...

Page 472: ...ssette specified print ing G3 2 Tray 4 Cannot print Can print 3 Cassette specified print ing G3 2 Bypass Tray Cannot print Can print MODE Factory setting bit 322 Bit 7 6 5 4 3 2 1 0 1 1 1 1 0 0 0 0 HEX F0 Bit Feature Logic Description 0 1 7 Cassette specified print ing Network Tray 1 Cannot print Can print When Mode 320 Bit 0 Cassette selec tion per reception port is enabled spec ify the paper tra...

Page 473: ...print ing Reports Tray 4 Cannot print Can print 3 Cassette specified print ing Reports Bypass Tray Cannot print Can print MODE Factory setting bit 350 Bit 7 6 5 4 3 2 1 0 1 0 1 0 1 0 0 0 HEX A8 Bit Feature Logic Description 0 1 6 POP3 before SMTP No Yes 5 Maximum width of docu ment to be transmitted when the fax capability of the receiver is set to Advanced Network function Bit 5 4 00 A4 Letter De...

Page 474: ...ion is not allowed 6 Outgoing port for gate way transmission Network function Bit 6 5 00 G3 1 Specify an outgoing port for FAX transfer FAX transfer of received E mail file through gate way transmission valid for G3 multi port only See note 5 11 G3 2 Others Not available 3 Gateway TSI Normally not add Nor mally add Direct FAX IP Relay 2 Internet FAX IP recep tion Enable Disable 1 TSI information f...

Page 475: ... where to add the TSI when for warding through Gateway transmission Direct FAX IP Relay 5 Specify whether to add TSI when forwarding Not add Add Specify whether to add TSI when for warding received documents 4 Position for adding TSI when forwarding Outside of docu ment Inside of docu ment Select where to add the TSI when for warding received documents MODE Factory setting bit 353 Bit 7 6 5 4 3 2 ...

Page 476: ...y setting bit 354 Bit 7 6 5 4 3 2 1 0 1 0 1 0 1 0 0 0 HEX 38 For U S HEX 60 For Europe Bit Feature Logic Description 0 1 7 Time zone settings Set time zone for the date field of transmitted E mail header Network function Bit 7 2 000000 GMT 12 00 6 000001 GMT 11 30 001110 GMT 5 00 5 4 011000 GMT 3 2 101010 GMT 09 00 101111 GMT 11 30 Others Not available ...

Page 477: ...SE T Valid after the power is turned off and on Will not communicate when Set to 100M or Set to 10M is chosen and the communication rate is not correct for the communication line Check and specify the correct communication rate for the line 6 01 Set to 100M 10 Set to 10M 11 Not available 5 Switch full duplex and half duplex Select packet transmit receive when connecting to switching hub Network fu...

Page 478: ... scanner transmission or E mail transmission Effective after the main power switch is turned off and on 6 0001 30 sec 5 0010 60 sec 4 0011 90 sec 0100 120 sec 0101 150 sec 0110 180 sec 0111 210 sec 1000 240 sec 1001 270 sec 1010 300 sec Others Not available MODE Factory setting bit 357 Bit 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 HEX 40 Bit Feature Logic Description 0 1 7 SMTP transmission time out Network...

Page 479: ...ec 0101 150 sec 0110 180 sec 0111 210 sec 1000 240 sec 1001 270 sec 1010 300 sec Others Not available MODE Factory setting bit 359 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 7 Number of times to retry E mail transmission Net work function Normal Addi tional retry When this switch is set to Additional retry retry E mail transmission accord ing to MODE 370 371 after...

Page 480: ...Prohib ited Permit ted Select either Prohibited or Permitted for E mail reception SMTP POP3 6 Coding method for the receiver Internet fax capa bility Network function Mail mode Bit 6 4 000 MH 5 001 MR 4 010 MMR 011 JBIG Others Not available 3 Coding method for PDF Bit 3 2 00 MH 2 01 Not available MR 10 MMR 11 Not available JBIG 1 Image data file format Bit 1 0 00 TIFF 0 01 PDF Others Not available...

Page 481: ...ork function Address specified Address not spec ified Chain mail can be prevented by specify ing an address for DSN report on some systems MODE Factory setting bit 365 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 1 0 0 HEX 04 Bit Feature Logic Description 0 1 7 FTP timeout Network function Bit 7 0 00000001 30 sec Specify the period until timeout during no request by FTP com mand after FTP login is established Ti...

Page 482: ...inte nance screen Network function Not dis play Display 6 Priority address input screen for preset scan IP address input screen Domain name input screen 4 Limit the number of char acters to be used for E mail file name No Yes 3 Number of digits of the year of a file name Last 2 digits 4 digits MODE Factory setting bit 367 Bit 7 6 5 4 3 2 1 0 0 0 1 0 0 0 0 0 HEX 20 Bit Feature Logic Description 0 1...

Page 483: ...t 6 Use a password for both administrator and net work No Yes No Password is used for network only Yes Password is used for both net work and administrator machine 1 Communication log TX for scanner transmission Not print Print 0 Result of communication sent from a network fax Not print Print MODE Factory setting bit 369 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 ...

Page 484: ...r retrying the number of times speci fied by the user 0 indicates no addi tional retrial Retrial operations will end after retrying E mail transmissions the cur rent number of times specified by the user 6 00000001 1 5 4 11111111 255 3 2 1 0 MODE Factory setting bit 371 Bit 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 HEX 40 Bit Feature Logic Description 0 1 7 Retry interval for number of times to retry addi t...

Page 485: ...t 372 Bit 7 6 5 4 3 2 1 0 0 0 0 0 1 1 1 1 HEX 0F Bit Feature Logic Description 0 1 7 Specify transmission interval of sizedivided E mail file data Bit 7 0 00000101 5 sec 6 00001010 10 sec 5 00001111 15 sec 4 00011110 30 sec 3 00111100 60 sec 2 01011010 90 sec 1 01111000 120 sec 0 10010110 150 sec 10110100 180 sec 11010010 210 sec 11110000 240 sec 00000000 Not available ...

Page 486: ...0010 10 min 0 0011 15 min 0100 20 min 0101 30 min 0110 40 min 0111 50 min 1000 1 hr 1001 2 hr 1010 3 hr 1011 4 hr 1100 5 hr 1101 6 hr 1110 7 hr 1111 8 hr MODE Factory setting bit 374 Bit 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 HEX 40 Bit Feature Logic Description 0 1 7 NOTIFY SUCCESS Not send Send Used when the mail server processed normally 6 NOTIFY FAILURE Not send Send Used when the mail server detecte...

Page 487: ...enter Specify position for cut ting off data for the main scan size from the origi nal size to sending size when forwarding received documents 2 01 Left side 10 Not available 11 Right side 1 Specify image editing when forwarding Bit1 0 00 Edit to regu lar size and forward Specify whether to set the main scan width of received data to regular width or leave the stored data width as is when forwardi...

Page 488: ...tication Bit 4 Æ PLAIN authentication Bit 3 MODE Factory setting bit 380 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 7 Enable APOP authentica tion function Not enable Enable Specify whether to enable the APOP function 6 Enable SMTP authentica tion function Not enable Enable Specify whether to enable the SMTP authentication function 1 5 SMTP authentication Allow CRA...

Page 489: ...5 4 3 2 1 0 1 0 0 0 0 0 0 0 HEX 80 Bit Feature Logic Description 0 1 7 Use IP Relay function Disable Enable Select whether to enable the IP Relay function 2 Set transmission coding method for IP Relay trans mission Bit2 0 000 MH Specify default coding method for capability of other party when send ing by IP Relay instruct ing machine 1 001 MR 0 010 MMR 011 JBIG Others Not available ...

Page 490: ...sult wait ing instruction machine 6 IP Relay Set result time out Bit 6 3 0000 0 min Specify the period of a timeout of IP Relay result waiting instruction machine 5 0001 5 min 4 0010 10 min 3 0011 15 min 0100 20 min 0101 30 min 0110 40 min 0111 50 min 1000 1 hr 1001 2 hr 1010 3 hr 1011 4 hr 1100 5 hr 1101 6 hr 1110 7 hr 1111 8 hr 2 Set default relay station for IP Relay Bit 2 0 000 Relay station 1...

Page 491: ... 4 000001 English 3 Others Not available 2 1 0 MODE Factory setting bit 402 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 1 HEX 01 Bit Feature Logic Description 0 1 7 Select priority doc mode Copy 1 sided 2 sided 6 Select priority print mode Copy Bit 6 5 00 1 sided 5 01 2 sided Others Not available 4 Select automatic function priority mode Copy Bit 4 3 00 APS APS Auto Paper Selec tion AMS Auto Magnifica tion ...

Page 492: ...nifi cation Same magnifi cation Set ratios for 2 in 1 page 4 in 1 page Booklet creation or image repeat 0 Auto clear by user Copy No Yes Selects whether to reset the touch panel when pressing ID key MODE Factory setting bit 404 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 1 HEX 01 Bit Feature Logic Description 0 1 7 Select auto clear time Bit 7 0 00000000 No reset 6 00000001 1 min For every 1 min 5 4 1111000...

Page 493: ...ation for certain time after copy or oper ation 6 5 00000101 5 min 4 00001111 15 min 3 11110000 240 min 2 Others Not available 1 0 MODE Factory setting bit 406 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 1 HEX 0F Bit Feature Logic Description 0 1 7 Select sleep off time Bit 7 0 00000000 OFF For every 1 min Select whether to carry out auto power source off if there is no opera tion for certain time after cop...

Page 494: ...7 0 00000000 OFF 6 00000001 1 min For every 1 min 5 4 11110000 240 min Select whether to carry out auto panel off if no operation is executed for certain time after operation 3 Others Not available 2 1 0 MODE Factory setting bit 408 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 7 Select feeder tray Paper Copy Bit 7 4 0000 1 tray Selects the priority feeder tray used ...

Page 495: ...8 Bit Feature Logic Description 0 1 7 Select priority order of 4 in 1 page Copy Bit 7 6 00 Pattern 1 6 01 Pattern 2 Others Not available 5 Select priority exposure level Copy AE Manual Density 4 Select priority doc level Copy Bit 4 1 0000 Text Photo Photo mode is unavail able if MODE 409 Bit No 5 is set AE Auto 3 0100 Text 2 1000 Photo 1 1100 Dot Matrix Others Not available Pattern 1 Pattern 2 1 2...

Page 496: ...d The density is the same as that in BS scanning Lighter Copy Scans originals in the den sity lighter than specified 3 Select priority manual density level Copy Bit3 0 0000 EXP1 Selects manual density level at mode initializa tion or level when auto density is switched to manual density EXP1 Lighter EXP5 Normal EXP9 Darker 2 0001 EXP2 1 0010 EXP3 0 0011 EXP4 0100 EXP5 0101 EXP6 0110 EXP7 0111 EXP8...

Page 497: ...e Specifies mode of paper ejection when ejector option is attached 6 01 Sort on mode 10 Not available 11 Grouping mode 5 Prohibit shifting Copy No Yes 4 Select auto punch mode Copy No Yes Settable with other functions of MODE 412 Bit Nos 7 6 3 Select sort on off auto switch Copy No Yes Determines whether to switch sort on Æ sort off or sort off Æ sort on accord ing to of documents or the operation...

Page 498: ...al bin output 11 Not available 5 Select PC print output bin Bit 5 4 00 First tray output Specify a tray to where PC print is printed out when the finisher is attached Additional bin output is valid only when the additional bin is attached 4 01 Second tray output 10 Additional bin output 11 Not available 2 Select copy output bin Bin 1 Bin 2 Specify a bin to where copied document is delivered to whe...

Page 499: ...into copy memory Reserve necessary capacity of memory for deter mined compres sion ratio before starting scanning 6 0110 0 6 5 0111 0 7 4 1000 0 8 1001 0 9 1010 1 0 1011 1 1 1100 1 2 1101 1 3 Others Not available MODE Factory setting bit 415 Bit 7 6 5 4 3 2 1 0 0 1 1 0 1 1 0 0 HEX 6C Bit Feature Logic Description 0 1 7 Select sound volume 1 Buzzer Bit 7 5 000 0 No sound 6 stage adjustment of key b...

Page 500: ...010 2 011 3 100 4 101 5 Others Not available 4 Direction alignment for images when the finisher is attached No Yes Specify the direction for image output when the finisher is attached 0 Disable sleep off Yes No Specifies whether MODE 406 can be set to No power source off MODE Factory setting bit 417 Bit 7 6 5 4 3 2 1 0 0 1 1 0 0 0 1 1 HEX 63 Bit Feature Logic Description 0 1 7 Restrict of papers C...

Page 501: ... 1 6 Document erase width Bit 6 5 00 0 mm 5 01 1 mm 10 2 mm 11 3 mm 4 Stop when the lifetime of imaging unit ends Stop Do not stop Specify operation stop or not stop when the lifetime of imaging unit ends 3 Display a message when the status of the imaging unit is near life Do not display Display Specify operation display or not display when the status of the imaging unit is near life ...

Page 502: ... Not available 5 Select a FAX G3 2 out put bin Bit5 4 00 First tray output Specify a tray to where FAX G3 2 document is delivered to when the finisher has been attached Additional bin output is valid only when the additional bin is attached 4 01 Second tray output 10 Additional bin output 11 Not available 3 Select a FAX network output bin Bit3 2 00 First tray output 2 01 Second tray output 10 Addi...

Page 503: ... are settable by users Screen setting MODE Factory setting bit 420 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 7 Auto clear confirmation time Bit 7 0 00000000 Function off 10 second steps 6 00000001 10 sec 5 00000010 20 sec 4 3 00011110 300 sec 2 Others Not available 1 0 ...

Page 504: ...nt Specifies sizes of papers to be counted by size counter 4 3 001 A3 11x17 010 A3 B4 11 17 Legal 011 A3 B4 FLS 11 17 Legal 11 14 100 A6 Others Not available 2 Copy Kit counter Copy Bit 2 1 00 Mode 1 Do not count Select whether to set counting or not for the Copy Counter and select whether to inhibit the initiation of a new copy cycle or not when the cur rent value reaches the set value 1 01 Mode ...

Page 505: ...e sen sors can be used in the inchcorrespond ing option 1 LCT paper size A4 Letter 0 Automatically adjust the transfer current of image Yes No MODE Factory setting bit 424 Bit 7 6 5 4 3 2 1 0 0 0 0 1 0 0 0 0 HEX 10 Bit Feature Logic Description 0 1 7 Metric and inch mixed modes Copy Mixed Limited Specifies whether to round off document sizes for the system specification in auto paper mode 4 Restri...

Page 506: ... 000 210 330 Specify size of FLS used with in the machine 5 001 203 330 4 010 216 330 011 220 330 3 Adjust image quality mode Copy Bit 3 0 0000 Specifies the density of image at printing When any of Bit 3 to 0 is 1 key is displayed 2 1 1000 0 Others Not available MODE Factory setting bit 426 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 50 For U S HEX 00 For Europe Bit Feature Logic Description 0 1 7 Mo...

Page 507: ...er to switch automatically to Photo mode when selecting OHP trans parencies 6 Correspond to OHP offset Not switch quality mode Switch quality mode 5 Automatically reset values on the basic screen at completion of copying using the document feeder No Yes 4 Set curl correction Bit 4 3 00 Not control 3 01 All environ ment control 10 Control for HH LL envi ronments 11 Not available 2 Correspond to flu...

Page 508: ...d when the wait time at full memory expires Bit7 0 00000000 Immediately delete 6 00000001 1 min 5 00000010 2 min 4 3 00000101 5 min 2 1 00011110 30 min 0 Others Not available MODE Factory setting bit 433 Display 434 for machine 435 Communication Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 04 Bit Feature Logic Description 0 1 7 Language selected Bit 7 2 000000 Japanese Display use Select the language t...

Page 509: ...PDL set of PC print Bit 7 6 00 Auto 01 PCL 6 10 PS 11 Others 5 Paper size set of PC print Bit 5 1 00000 A3 4 00001 B4 3 00010 A4 2 00011 B5 1 00100 A5 00101 B6 00110 A6 00111 5 1 2 x 8 1 2 01000 Exec 01001 Letter 01010 11 x 17 01011 FLS 1 01100 FLS 2 01101 FLS 3 01110 FLS 4 01111 Legal 10000 11 x 14 10001 Envelope B5 10010 Envelope Com10 10011 Envelope C5 10100 Envelope DL 10101 Envelope Monarch 1...

Page 510: ... Tray 3 4 0011 Tray 4 1000 Auto 1010 Bypass 1100 LCT Others Not available 3 Select a paper orientation to set when using PC printer function Bit 3 2 00 Portrait 2 01 Landscape Others Not available 1 Select a print method to use when using PC printer func tion Bit 1 0 00 1 sided print 0 01 2 sided print for short edge binding 10 2 sided print for long edge binding 11 Not available MODE Factory sett...

Page 511: ... Adjustment Setting NOTE The features with are settable by users Screen setting MODE Factory setting bit 443 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 1 Select first 2 bits of copies to print by PC printer Bit 1 0 00 1 0 11 999 ...

Page 512: ...10 Clarendon Condensed 0001011 Univers Medium 0001100 Univers Bold 0001101 Univers Medium Italic 0001110 Univers Bold Italic 0001111 Univers Condensed Medium 0010000 Univers Condensed Bold 0010001 Univers Condensed Medium Italic 0010010 Univers Condensed Bold Italic 0010011 Antique Olive 0010100 Antique Olive Bold 0010101 Antique Olive Italic 0010110 Garamond Antiqua 0010111 Garamond Halbfett 0011...

Page 513: ...blique 0101001 Helvetica Narrow 0101010 Helvetica Narrow Bold 0101011 Helvetica Narrow Oblique 0101100 Helvetica Narrow Bold Oblique 0101101 Palatino Roman 0101110 Palatino Bold 0101111 Palatino Italic 0110000 Palatino Bold Italic 0110001 ITC Avant Garde Gothic Book 0110010 ITC Avant Garde Gothic Demi 0110011 ITC Avant Garde Gothic Book Oblique 0110100 ITC Avant Garde Gothic Demi Oblique 0110101 I...

Page 514: ...000111 ISO 60 Norwegian V1 ISO 60 Danish Norw 001000 ISO 69 French 001001 ISO 8859 1 Latin1 001010 ISO 8859 2 Latin2 001011 ISO 8859 9 Latin5 001100 ISO 8859 10 Latin 6 001101 ISO 8859 15 Latin 9 001110 Legal 001111 Math 8 010000 MC Text 010001 Microsoft Publishing 010010 PC 775 010011 PC 8 Code Page 437 010100 PC 850 Multilingual 010101 PC 852 Latin 2 010110 PC 858 Multilingual 010111 PC 8 Turkis...

Page 515: ...10 Windows 3 1 Latin 5 100011 PC 866 Others Not available MODE Factory setting bit 446 Bit 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 HEX 3C For U S HEX 40 For Europe Bit Feature Logic Description 0 1 7 Number Lines PC print Bit 7 0 00000100 4 6 00000101 5 00111100 60 5 4 01000000 64 3 10000000 128 2 Others Not available 1 0 MODE Factory setting bit 447 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature ...

Page 516: ...0 0 1 1 0 0 0 0 HEX 30 Bit Feature Logic Description 0 1 7 Select font size to use when using PC printer function Scalable font size Last 8 bits Bit 7 0 00000000 6 00010000 4 00 16 5 4 00110000 12 00 48 3 2 11111111 1 0 MODE Factory setting bit 449 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 3 Select a font size to use when using PC printer function Scalable font s...

Page 517: ...E8 Bit Feature Logic Description 0 1 7 Select font size to use when using PC printer function Bitmap font size Last 8 bits Bit 7 0 00000000 6 00101100 0 44 44 5 4 11101000 10 00 1000 3 2 10101100 99 00 9900 1 0 11111111 MODE Factory setting bit 451 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 1 1 HEX 03 Bit Feature Logic Description 0 1 5 Select font size to use when using PC printer function Bitmap font size ...

Page 518: ...er tray fixed prior ity of PC print Priority Fixed 5 CR LF Mapping PC print Bit 5 4 00 Not map Specify mapping for the line return control code 4 01 Mode 1 CR CRLF LF LF FF FF 10 Mode 2 CR CR LF CRLF FF CRFF 11 Mode 3 CR CRLF LF CRLF FF CRLF 0 Allow printing without a department instruction of PC print Not avail able Allowed Allow not allow PC printing when there is not a department instruction MO...

Page 519: ...4 3 2 1 0 0 0 1 0 1 1 0 0 HEX 2C Bit Feature Logic Description 0 1 7 Select timeout timer last 8 bits for PC printing Bit 7 0 00001010 10 sec 6 00001111 15 sec 5 4 00101100 300 sec 3 2 Others Not available 1 0 MODE Factory setting bit 456 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 1 HEX 01 Bit Feature Logic Description 0 1 1 Select timeout timer first 2 bit for PC printing Bit1 0 00 0 sec Most significant ...

Page 520: ...tory setting bit 464 Bit 7 6 5 4 3 2 1 0 1 0 0 0 1 1 0 0 HEX 8C Bit Feature Logic Description 0 1 7 Select RAW port number last 8 bits Bit 7 0 00000000 Not available 6 5 10001100 9100 4 3 11111111 65535 2 1 0 MODE Factory setting bit 465 Bit 7 6 5 4 3 2 1 0 0 0 1 0 0 0 1 1 HEX 23 Bit Feature Logic Description 0 1 7 Select RAW port number first 8 bits Bit 7 0 00000000 0 Most significant bit for mod...

Page 521: ... Yes Set whether to enable LDAP searching 5 Select default LDAP server Bit 5 3 000 LDAP Server 1 Select a default server for LDAP searching 4 001 LDAP Server 2 3 010 LDAP Server 3 011 LDAP Server 4 100 LDAP Server 5 Others Not available 0 Set to use SSL TLS with HTTP Not use Use Set whether to use SSL TLS with HTTP MODE Factory setting bit 467 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature...

Page 522: ... Agent import export function by full format including fax program registration or simple format excluding fax program registration 5 Enable disable IT Series Agent function Enable Disable Set whether to enable the IP Series Agent function 4 PageScope Data Admin istratorÇÃégóp Use Not use MODE Factory setting bit 471 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 HEX 00 Bit Feature Logic Description 0 1 2 Se...

Page 523: ... Feature Logic Description 0 1 Fax regis tration Report output restriction Destina tion dis play Fax registration report output restriction Administrator only Fax registration and report output buttons move to the Admin Man agement menu Destination dis play Display one touch name Display registered one touch names for destinations specified for one touch keys Job List destination names of result r...

Page 524: ... 1 0 1 HEX 0D Bit Feature Logic Description 0 1 7 Soft timer adjustment value between DCS and TCF in V 17 and V 27 tar Bit 7 0 00000000 Not available 6 00000001 5 msec 5 4 00001101 65 msec 3 2 11111111 1275 msec 1 0 MODE Factory setting bit 769 Bit 7 6 5 4 3 2 1 0 0 0 0 0 1 0 0 1 HEX 09 Bit Feature Logic Description 0 1 7 Soft timer adjustment value between DCS and TCF in V 29 Bit 7 0 00000000 Not...

Page 525: ...ription 0 1 7 Interval between CFR and PIX Bit 7 0 00000000 Not available 6 00000001 5 msec 5 4 00100010 170 msec 3 11001000 1000 msec 2 11111111 1275 msec 1 0 MODE Factory setting bit 771 Bit 7 6 5 4 3 2 1 0 0 0 1 0 0 0 1 1 HEX 23 Bit Feature Logic Description 0 1 7 T1 timer for automatically sending packets Bit 7 0 00000000 Not available 6 00000001 1 sec 5 4 00100011 35 sec 3 2 11111111 255 sec ...

Page 526: ... 0 1 7 T1 timer for automatically receiving packets Bit 7 0 00000000 Not available 6 00000001 1 sec 5 4 00100011 35 sec 3 2 11111111 255 sec 1 0 MODE Factory setting bit 773 Bit 7 6 5 4 3 2 1 0 0 0 1 0 0 0 1 1 HEX 23 Bit Feature Logic Description 0 1 7 T1 timer for manually sending packets Bit 7 0 00000000 Not available 6 00000001 1 sec 5 4 00100011 35 sec 3 2 11111111 255 sec 1 0 ...

Page 527: ... 7 T1 timer for manually receiving packets Bit 7 0 00000000 Not available 6 00000001 1 sec 5 4 00100011 35 sec 3 2 11111111 255 sec 1 0 MODE Factory setting bit 775 Bit 7 6 5 4 3 2 1 0 0 0 1 0 0 0 1 1 HEX 23 Bit Feature Logic Description 0 1 7 T1 timer for automatically sending polling packets Bit 7 0 00000000 Not available 6 00000001 1 sec 5 4 00100011 35 sec 3 2 11111111 255 sec 1 0 ...

Page 528: ...ally sending polling packets Bit 7 0 00000000 Not available 6 00000001 1 sec 5 4 00100011 35 sec 3 2 11111111 255 sec 1 0 MODE Factory setting bit 777 Bit 7 6 5 4 3 2 1 0 0 0 0 0 0 1 1 1 HEX 07 For U S HEX 08 For Europe Bit Feature Logic Description 0 1 7 Interval between PIX and post command Bit 7 0 00000000 Not available 6 00000001 45 msec 5 4 00000111 75 msec 3 00001010 90 msec 2 11111111 1315 ...

Page 529: ...11 Soft Switch List Field Service Ver 1 0 Aug 2005 160 FK 503 Adjustment Setting Blank Page ...

Page 530: ...rror codes tables shows communication error codes Each of them has 6 digits on the panel and a report Codes 00 to B4 indicate the upper 2 digits Adding internal 4 digits to them to display 6 digits on the panel and a report Communication reports TX and RX print out diagnostic codes for up to 50 activities Any codes older than those activities cannot be printed NOTE Before you proceed with a remedy...

Page 531: ...d RX password Sender s password and receiver s are not matched Check the group password of both sides 05 Mismatched password while polling Incorrect password was entered for set ting up polling Check the status of the remote machine and the local password 06 Remote system has no relay function Failure in remote machine Check the status of the remote machine 07 Remote system has not confidential co...

Page 532: ... Lo 33 Protocol failure in V 34 sequence Failure in remote machine Try another remote machine Line failure Try another line 70 Busy tone while waiting for initial identification signal Timeout or modem failure while detecting 2nd dialing tone Cannot dial due to dialing ringing conflict T1 timeout while waiting for initial identification sig nal when FAX signal is not detected Failure in remote mac...

Page 533: ...ait ing for response to post message Interruption or failure in remote machine Check the status of the remote machine and retry TX 79 Received PIP for post message For response to EOP or PPS EOP com munication is normal even error code is displayed Failure in remote machine Check the status of the remote machine 7A Received RTN for post message where RTN reception is regarded as communication fail...

Page 534: ... machine Try another remote machine Line failure Try another line 97 T2 timeout while waiting for post message T2 timeout while waiting for DCN after receiving last page No response from remote system after changing mode T2 timeout Error in remote machine Try another remote machine Accidental RTC detec tion line failure Try another line 98 Received DCN while wait ing for command other than DCN in ...

Page 535: ...arrier Failure in remote machine Check the status of the remote machine 9F Interrupted page reception by EOR Q or EOR PRI Q signal from sender in ECM procedure next page may be received completely because ECM procedure runs continuously Failure in remote machine Try another remote machine Line failure Reduce the initial transmis sion speed and try resending ...

Page 536: ...on in V 34 mode Check the document loaded in the remote side Line failure Check line noise and recep tion level Failure in FAX board Replace FAX board Failure in MFBS board Replace MFBS board B5 Modem failure modem failure in V 8 sequence at RX Line failure Check line noise and recep tion level Failure in FAX board Replace FAX board Failure in MFBS board Replace MFBS board B6 Modem failure modem f...

Page 537: ...st on feed rollers or pick up rollers YES Clean up rollers NO Replace the leaf spring Received image is shrunk too much 1 Printed image is excessively shrunk in the copy mode YES Go to item 2 NO Failure in the remote terminal improper document handling error in the trans mission unit of the remote terminal 2 Is an image from the service cen ter also shrunk YES Go to item 4 NO Go to item 3 3 Any im...

Page 538: ...n YES Refer User s Guide for operation NO Go to item 2 2 Any improvement after replacing RAMS board YES Replace RAMS board NO Go to item 3 3 Any improvement after replacing MFBS board YES Replace MFBS board NO Replace the PWB A Neither Sending nor Receiving are displayed 1 Is an alarm message on screen YES Correct the failure and reset the alarm NO Go to item 2 2 Is the external telephone on hooke...

Page 539: ... after replacing FAX board YES Replace FAX board NO Go to item 8 8 Any improvement after replacing MFBS board YES Replace MFBS board NO Go to item 9 9 Any improvement after replacing Operating panel YES Replace Operating panel NO Go to item 10 10 Any improvement after replacing the cable between Operating panel and BCRS YES Replace the cable between Operating panel and BCRS NO Replace the PWB A Au...

Page 540: ...provement after replacing Operating panel YES Replace Operating panel NO Go to item 9 9 Any improvement after replacing the cable between Operating panel and BCRS YES Replace the cable between Operating panel and BCRS NO Replace the PWB A Cannot moni tor communi cation 1 Is the sound volume switch OFF YES Select a sound volume switch other than OFF NO Go to item 2 2 Is S W DIP SW set line monitor ...

Page 541: ...e proceeding memory reception without printing paper Turn ON the power again and check if data is stored in the image memory YES Normal NO Go to item 2 2 Is the connector of BCRS board connected YES Go to item 3 NO Connect the connector 3 Is the battery voltage appropri ate 1 2 V or more YES Go to item 6 NO Go to item 4 4 Is the battery full charged Approx 24hr YES Go to item 5 NO Charge the batte...

Page 542: ...DF 605 Dynamic balance www develop de Service Manual Field ...

Page 543: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 544: ... 1 7 Cleaning of the Reflective Sensor Section 9 3 Other 10 3 1 Disassembly Adjustment prohibited items 10 3 2 Disassembly Assembly Cleaning list Other parts 11 3 2 1 Disassembly Assembly parts list 11 3 3 Disassembly Assembly procedure 11 3 3 1 Front Cover Rear Cover Original Feed Tray Rear Cover 11 3 3 2 Main Control Board 12 3 3 3 Variable Resistor 12 3 3 4 Complete Stamp Unit 2 14 3 3 5 Replac...

Page 545: ...ections 23 7 3 Adjustment of the Scanning Start Position in the Main and Sub Scanning Directions 24 7 4 Document Size Detection Adjustment 26 Troubleshooting 8 Jam Display 27 8 1 Misfeed display 27 8 1 1 Misfeed display resetting procedure 27 8 2 Sensor layout 27 8 3 Solution 28 8 3 1 Initial check items 28 8 3 2 Misfeed at Paper Take Up section 28 8 3 3 Misfeed at Transport section 29 8 3 4 Misfe...

Page 546: ...llation Screw cramp to the main unit Document Alignment Center Document Loading Left image side up Modes 1 Sided Mode 2 Sided Mode Type of Document Standard Mode Plain Paper 1 Sided Mode 35 to 128 g m2 9 25 to 34 lb 2 Sided Mode 50 to 128 g m2 13 25 to 34 lb Mixed Original Detection Mode Plain Paper 1 Sided 2 Sided Mode 50 to 128 g m2 13 25 to 34 lb FAX Mode Plain Paper 1 Sided Mode 35 to 128 g m2...

Page 547: ...sparencies Feed failure Label Sheet Feed failure Offset master Feed failure Sheets clipped or notched Damaged sheet Sheets patched Patched part folded or torn sheet Sheets misfed Type of Original Possible Trouble Sheets lightly curled Curled amount 10 15 mm Dog eared exit failure Heat Sensitive Paper Edge folded exit failure transport failure Coated Paper Ink Jet Paper Take up failure transport fa...

Page 548: ...R NG NG NG NG NG NG OK OK 123 mm B6R NG NG NG NG NG NG NG OK Max Original Size 11 8 5 5 5 Mixed Original Size 11 x 17 8 5 x 11 8 5 x 14 8 5 x 11R 5 5 x 8 5 8 5 x 5 5R 11 11 x 17 OK OK 8 5 x 11 OK OK 8 5 8 5 x 14 OK OK OK OK OK 8 5 x 11R OK OK OK OK OK 5 5 8 5 x 5 5 NG NG OK OK OK 8 5 x 5 5R NG NG NG NG NG OK OK Mixed Original Feed available Tilted with in 1 5 or less NG NO Mixed Original Feed Can ...

Page 549: ...1 Product specifications Field Service Ver 1 0 Aug 2005 4 DF 605 General Blank Page ...

Page 550: ...enance represents the isopropyl alcohol 2 1 1 Replacing the Pick up Roller and Feed Roller 1 Open the Upper Door 1 2 Remove two screws 2 and remove the cover 3 3 Remove two C clips 4 and remove the Pick up Roller Assy 5 4 Remove two levers 6 5 Remove five C rings 7 6 Remove the arm 8 7 Remove the belt 9 8 Remove two Pick up Rollers 10 4344F2C500DA 1 4344F2C501DA 2 3 4344F2C502DA 4 5 4344F2C503DA 6...

Page 551: ...acing the Separation Roller 1 Open the Upper Door 1 2 Hold the 2 sections in the figure and remove the cover 3 3 Remove the Separation Roller Assy 4 NOTE Use care not to lose the spring at the bottom side of the Separation Roller Assy 4 While opening up the holder 5 remove the shaft 6 NOTE Opening the holder too much can break the holder 4344F2C504DA 11 14 15 12 13 4344F2C500DA 1 4344F2C505DA 2 2 ...

Page 552: ...Door 1 2 Using a soft cloth dampened with alcohol wipe the Pick up Roller 2 Feed Roller 3 and Separation Roller 4 2 1 4 Cleaning of Miscellaneous Rolls 1 Open the Upper Door 1 2 Using a soft cloth dampened with alcohol wipe the roll 2 3 Lift up the Original Feed Tray 3 4 Using a soft cloth dampened with alcohol wipe the roll 4 4344F2C508DA 7 4344F2C500DA 1 4344F2C509DA 2 4 3 4344F2C510DA 2 4344F2C...

Page 553: ...laneous Rollers 1 Open the Upper Door 1 2 Using a soft cloth dampened with alcohol wipe the roller 2 3 Lift up the Original Feed Tray 3 4 Using a soft cloth dampened with alcohol wipe the roller 4 5 Remove the Front Cover and Rear Cover 11 6 Disconnect eight connectors 5 on the board 7 Remove the lever 6 4344F2C512DA 5 5 5 4344F2C519DA 1 2 4344F2C520DA 3 4 4344F2C521DA 5 5 5 4344F2C530DA 6 ...

Page 554: ...with alcohol wipe the roller 9 2 1 6 Cleaning of the Scanning Guide 1 Open the Duplexing Document Feeder 2 Using a soft cloth dampened with alcohol wipe the Scanning Guide 1 clean of dirt 2 1 7 Cleaning of the Reflective Sensor Section 1 Clean the sensor 1 using a brush or other similar tools 4344F2C531DA 7 7 8 4344F2C532DA 9 9 4344F2C533DA 1 4344F2C518DA 1 ...

Page 555: ...ore screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs Caution When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow the corre...

Page 556: ...ve two screws 3 3 Lift up the Original Feed Tray and remove the Rear Cover 4 4 Remove the screw 5 and the washer 6 and remove the stopper 7 5 Lift up the Original Feed Tray 6 Remove four screws 8 and remove the Original Feed Tray Rear Cover 9 No Section Part name Ref Page 1 Exterior parts Front Cover 11 2 Rear Cover 11 4 Original Feed Tray Rear Cover 11 5 Board and etc Main Control Board 12 6 Vari...

Page 557: ... backup data 21 6 Perform document width detection adjustment 18 7 Turn OFF the Main Power Switch and turn it ON again and check whether size detec tion operates normally 8 Upgrade the firmware 16 3 3 3 Variable Resistor A Removal Procedure 1 Turn OFF the Main Power Switch 2 Remove the Original Feed Tray Rear Cover 11 3 Disconnect the connector 1 4 Remove two screws 2 and the mounting bracket 3 5 ...

Page 558: ... protrusion of the Variable Resistor and the cutout of the mounting bracket 3 Turn the Variable Resistor 5 coun terclockwise until it stops 4 Reinstall the gear 6 NOTE Note the mounting position of the gear and the Variable Resistor 5 Connect the connector 7 6 Use two screws 8 to install the Vari able Resistor 9 NOTE Install the gear and rack gear by aligning the arrows 7 Install the Original Feed...

Page 559: ...width detection adjustment 18 10 Turn OFF the Main Power Switch and turn it ON again and check whether size detec tion operates normally 3 3 4 Complete Stamp Unit 2 1 Open the Upper Door 1 2 Open the Processing Guide 2 3 Remove the screw 3 and the cover 4 4 Remove the screw 5 and discon nect the connector 6 and remove the Complete Stamp Unit 2 7 4344F2C534DA 1 2 4344F2C535DA 4 3 4344F2C536DA 7 6 5...

Page 560: ...Replace Stamp 2 1 Open the Upper Door 1 2 Open the Processing Guide 2 3 Remove the stamp 4 Reinstall the new Replace Stamp 2 3 NOTE Align the protrusion of the stamp to the crevice of the holder 5 Close the Processing Guide 6 Close the Upper Door 4344F2C534DA 1 2 4344F2C537DA 5 4 3 ...

Page 561: ...ion 3 of the Duplexing Document Feeder Updating Green and red light up alter nately Successful completion Blinks in green Failure Blinks in red If failure occurs redo the procedure from step 4 7 After the firmware has been upgraded successfully turn OFF the Main Power Switch and remove the EP ROM 4 that was attached at step 4 8 Turn ON the Main Power Switch 9 Display Tech Rep Mode 10 Touch the ROM...

Page 562: ... direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of their use...

Page 563: ... the loop to be formed in paper before the Registration Rollers Use For factory adjustment only Functions To set the CD and FD scan zoom ratios in the sheet through ADF Use When setting up the ADF Setting Procedure 23 Functions To adjust the CD image scan start position in the sheet through ADF Use When setting up the ADF Setting Procedure 24 Functions To adjust the FD image scan start position in...

Page 564: ...e including a misfeed malfunction and closure failure condition B Procedure 1 Set the mode to the Tech Rep Mode 2 Touch the I O Check 3 Touch the Sheet through ADF 2 sided 4 Operate the sensor to check by using paper or the like and check the screen display Paper detected 1 No paper detected 0 C I O check screen This is only typical screen which may be different from what are shown on each individ...

Page 565: ...1 ADF Orig Length 1 FD Paper Size Detection Sensor 1 Paper present Paper not present PC2 ADF Orig Length 2 FD Paper Size Detection Sensor 2 Blocked Unblocked PC3 ADF Orig Length 3 FD Paper Size Detection Sensor 3 Paper present Paper not present PC4 ADF Orig Length 4 FD Paper Size Detection Sensor 4 Paper present Paper not present PC6 ADF Behind Separator Separator Sensor Blocked Unblocked PWB SIZE...

Page 566: ...ssed again during the suspension the operation will be resumed If the Stop key is pressed during the test operation the test will be forced to end If there is no Original set in the Take up Tray the Start key will not work All Originals set in the Take up Tray are passed through Upon the completion of all Originals passed through the Paper Through Test ends Functions To make an automatic adjustmen...

Page 567: ...e consecu tive times 2 Fold each of the sample copies as illustrated and check for any devia tion Specifications 0 3 0 mm 3 If the deviation does not fall within the specified range perform the fol lowing adjustment procedure 4 Loosen the decorative screw 2 and the nut 3 in the back to the right 5 If there is a deviation as shown on the figure turn the screw counter clockwise to adjust it 4344F3C5...

Page 568: ...nning Zoom Ratio in the Main and Sub Scanning Directions 1 Load the test chart 1 in the Reverse Automatic Document Feeder and make a full size copy 2 Check that the lengths of the refer ence lines reproduced on the copy A CD and B FD meet the following specifications Specification A CD 250 2 5 mm 1 0 B FD 400 6 0 mm 1 5 3 If the length of the line reproduced on the copy falls outside the speci fie...

Page 569: ...g Directions NOTE Make this adjustment after adjusting the scanning zoom ratio in the main and sub scanning directions 1 Load the test chart 1 in the Reverse Automatic Document Feeder and make a full size copy 2 Make a full size copy using the 2 side original 2 side copy mode Face down the test chart 3 Check that the margins reproduced on the copy meet the following speci fications In full size co...

Page 570: ...tion In the case of Feed CD 6 Press the Clear key 7 Enter the numeric value from the 10 Key Pad 1 mm 24 dot Adjustment Range Max 72 Min 72 Press the key to change the sign to select either or In the case of Feed FD 8 Select Front F or Back B 9 Press the Clear key 10 Enter the numeric value from the 10 Key Pad 0 1 mm increments Adjustment Range Max 4 0 mm F 4 0 mm B Min 4 0 mm F 4 0 mm B 11 Touch t...

Page 571: ... Display Tech Rep Mode 2 Touch the Function 3 Touch the Org Width Detect Adjust 4 Align the original edge plane of the Side Edge Stop 1 of the Original Feed Tray to the outside mark 5 Touch the Maximum Size 6 Press the Start key 7 Align the original edge plane of the Side Edge Stop 2 of the Original Feed Tray to the inside mark 8 Touch the Minimum Size 9 Press the Start key 10 Check whether size d...

Page 572: ...corresponding door clear the sheet of paper misfeed and close the door 8 2 Sensor layout Panel display Misfeed location Misfeed access location Action 1 Paper Take Up section Paper Take Up section Cover 28 Transport section Paper Take Up section Cover 29 Turnover section Paper Exit section Cover 29 Paper Exit section Paper Exit section Cover 30 4344F4E503DA 1 1 Original Detection Sensor PC8 ADF 3 ...

Page 573: ...nsor PC6 ADF is not blocked even after the set period of time has elapsed after the Paper Feed Motor M1 ADF is energized The Registration Sensor PC9 ADF is not blocked even after the set period of time has elapsed after the Paper Feed Motor M1 ADF is energized Detection of paper left in Paper Take Up section The Separator Sensor PC6 ADF is not blocked even after the set period of time has elapsed ...

Page 574: ...9 ADF Original Detection Sensor PC8 ADF Main Control Board PBA CONT Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Initial check items 2 PC9 ADF I O check PBA CONT CN6CONT 3 DF 605 G 3 3 PC8 ADF I O check PBA CONT CN6CONT 6 DF 605 G 3 4 M1 ADF operation check PBA CONT CN7CONT 3 to 6 DF 605 C 6 5 M2 ADF operation check PBA CONT CN8CONT 3 to 6 DF 605 C 6 6 Change PBA CONT ...

Page 575: ...Exit section The Exit Turnover Sensor PC10 ADF is not unblocked even after the set period of time has elapsed after the Original Detection Sensor PC8 ADF is unblocked by the paper Relevant Electrical Parts Transport Motor M2 ADF Original Detection Sensor PC8 ADF Exit Turnover Sensor PC10 ADF Main Control Board PBA CONT Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Initi...

Page 576: ... Cooling Fan Motor Failure A Detection timing B Action 4040F4E510DA Trouble Code Description C8301 The Lock signal remains HIGH for a predetermined continuous period of time while ADF Cooling Fan Motor is rotating Relevant Electrical Parts Cooling Fan Motor M3 ADF Main Control Board PBA CONT Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the M3 ADF connector for pr...

Page 577: ... Panel of the main unit will have the following display Panel display and detection timing for each 4344F4E504DA 2 1 Panel display Description of error Detection start Detection timing 1 Upper Door closure When the document is loaded into the ADF Upper Door Open Close Sensor unblocked 2 ADF closure When the document is loaded into the ADF Copier Size Reset Switch ON ...

Page 578: ...PC 102 PC 202 Dynamic balance www develop de Service Manual Field ...

Page 579: ...nts the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revision mar...

Page 580: ...isassembly Assembly Cleaning list Other parts 9 3 2 1 Disassembly Assembly parts list 9 3 2 2 Cleaning parts list 9 3 3 Disassembly Assembly procedure 10 3 3 1 Right Door Rear Right Cover Lower Right Cover Front Right Cover 10 3 3 2 Rear Cover 10 3 4 Cleaning procedure 11 3 4 1 Separation Roller 11 3 4 2 Paper Take up Roller 11 3 4 3 Pick up Roller 12 3 4 4 Vertical Transport Roller 12 Adjustment ...

Page 581: ...rocedure 21 7 2 Sensor layout 22 7 3 Solution 23 7 3 1 Initial check items 23 7 3 2 Tray3 Paper Take Up section Vertical Transport section misfeed PC 102 PC 202 24 7 3 3 Tray4 Paper Take Up section Vertical Transport section misfeed PC 202 25 8 Trouble code 26 8 1 Trouble code display 26 8 2 Trouble code list 26 8 3 Solution 27 8 3 1 C0206 Tray3 Lift Up Failure C0208 Tray4 Lift Up Failure 27 ...

Page 582: ...ut notice Name 2 way Paper Take Up Cabinet Type Front loading type 2 way paper take up device Installation Desk type Document Alignment Center Type Plain paper 56 to 90 g m2 15 to 24 lb Size A5R to A3 5 5 8 5R to 11 17 Capacity 3rd Tray 500 sheets 80 g m2 21 25 lb 4th Tray 500 sheets 80 g m2 21 25 lb Power Requirements DC 24 V 10 supplied from the main unit DC 5 V 5 Max Power Consumption 15 W or l...

Page 583: ...1 Product specifications Field Service Ver 1 0 Aug 2005 2 PC 102 PC 202 General Blank Page ...

Page 584: ...the Jam Access Cover 2 3 Remove two screws 3 and remove the Paper Separation Roller Mount ing Bracket Assy 4 4 Remove two C rings 5 and the shaft 6 and remove the Paper Sep aration Roller Fixing Bracket Assy 7 NOTE Be careful not to lose spring at this time 5 Remove the C ring 8 the Guide 9 and remove the Separation Roller Assy 10 6 Repeat steps 1 to 5 similarly for the 4th Drawer 4348fs2611c0 1 2...

Page 585: ... 1 2 Replacing the Paper Take up Roller 1 Remove the Rear Right Cover Remove the Right Lower Cover for 4th row 10 2 Remove the Tray3 Remove the Tray4 from 4th row 3 Remove the Paper Separation Roller Mounting Bracket Assy See steps 1 to 3 of Replacing the Separation Roller Assy on p 3 4 Disconnect the connector 1 and remove the harness from two wire saddles 5 Remove four screws 2 and remove the Pa...

Page 586: ...er Take up Cover 7 8 Remove the C ring 8 and remove the bushing 9 9 Shift the Shaft Assy 10 in the orien tation as shown on the left and remove the C ring 11 and the gear 12 10 Remove the C ring 13 the bushing 14 and remove the shaft Assy 15 4348fs2605c0 7 6 4348fs2606c0 9 8 4348fs2607c0 10 12 11 4348fs2608c0 13 15 14 ...

Page 587: ...e up Roller and Pick up Roller at the same time 2 1 3 Replacing the Pick up Roller 1 Remove the Rear Right Cover Remove the Right Lower Cover for 4th row 10 2 Remove the Tray3 Remove the Tray4 from 4th row 3 Remove the Paper Separation Roller Mounting Bracket Assy See steps 1 to 3 of Replacing the Separation Roller Assy on p 3 4 Disconnect the connector 1 and remove the harness from two wire saddl...

Page 588: ...ws 6 and remove the Paper Take up Cover 7 8 Remove two C rings 8 two bush ings 9 and remove the Pick up Roller Assy 10 9 Remove the C ring 11 and remove the Pick up Roller 12 10 Repeat steps 1 to 9 similarly for the 4th Drawer NOTE Replace the Separation Roller Assy Paper Take up Roller and Pick up Roller at the same time 4348fs2617c0 4 4 5 4348fs2605c0 7 6 4348fs2618c0 8 9 9 10 8 4348fs2619c0 11 ...

Page 589: ...r more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs CAUTION When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow the co...

Page 590: ...arts list 3 2 2 Cleaning parts list No Section Part name Ref page 1 Exterior parts Right Door 10 2 Rear Right Cover 10 3 Lower Right Cover 10 4 Front Right Cover 10 5 Rear Cover 10 No Section Part name Ref page 1 Paper feed section Separation Roller 11 2 Paper Take up Roller 11 3 Pick up Roller 12 4 Transport section Vertical Transport Roller 12 ...

Page 591: ...er Front Right Cover 1 Open the Right Door 1 2 Remove the Right Door 1 3 Remove two screws 2 and remove the Rear Right Cover 3 4 Remove two screws 4 and remove the Lower Right Cover 5 5 Remove two screws 6 and remove the Front Right Cover 7 3 3 2 Rear Cover 1 Remove four screws 1 and remove the Rear Cover 2 4348fs2621c0 4 2 5 1 3 6 7 4348fs2622c0 1 2 1 ...

Page 592: ...t Assy 4 4 Using a soft cloth dampened with alcohol wipe the Separation Roller 5 clean of dirt 5 Repeat steps 1 to 4 similarly for the 4th Drawer 3 4 2 Paper Take up Roller 1 Remove the Tray3 Remove the Tray4 from 4th row 2 Remove the Paper Separation Roller Mounting Bracket Assy See steps 1 to 3 of the cleaning pro cedure for Separation Roller on p 11 3 Using a soft cloth dampened with alcohol wi...

Page 593: ... Assy See steps 1 to 3 of the cleaning pro cedure for Separation Roller on p 11 3 Using a soft cloth dampened with alcohol wipe the Pick up Roller 1 clean of dirt 4 Repeat steps 1 to 3 similarly for the 4th Drawer 3 4 4 Vertical Transport Roller 1 Open the Right Door 2 Using a soft cloth dampened with alcohol wipe the Vertical Transport Roller 1 clean of dirt 4348fs2602c0 1 4348fs2620c0 1 1 ...

Page 594: ...ity direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of their ...

Page 595: ... in the standby state including a misfeed malfunction and closure failure condition Procedure 1 Display Tech Rep Mode For details of how to display the Service Mode screen see the Adjustment Setting of the main unit service manual 2 Touch the I O Check 3 Touch the Printer 4 Touch the Tray 3 or Tray 4 5 2 I O check list 5 2 1 I O check screen This is only typical screen which may be different from ...

Page 596: ...um value FD Size 3 Maximum value Not at maxi mum value FD Size 4 Maximum value Not at maxi mum value PC111 PF Take up Lower Door Sensor When opened When closed PC116 PF Pickup Tray3 Paper Take Up Sensor Paper present Paper not present PC121 PF Tray 4 Tray Set Tray4 Set Sensor Set Out of position PC122 PF Paper Near Empty Tray4 Paper Near Empty Sensor Blocked Unblocked PC124 PF Paper Empty Tray4 Pa...

Page 597: ...opy is offset in the CD direction When a faint image occurs on the leading edge of the image 1 Display Tech Rep Mode For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 2 Press the Stop key followed by the Start key to display the Adjust Mode 3 Touch the Printer 4 Touch the Registration CD 5 Touch the Test Print 6 Touch the Tray 3 or Tr...

Page 598: ... to switch between and 13 Turn OFF the Main Power Switch wait for 10 sec then turn the switch ON NOTE If width A falls outside the specified range redo the adjustment from step 13 14 Slide out the Tray 1 and unload paper from it 15 Loosen three screws 2 at the center of the Paper Lifting Plate 16 Watching the graduations 3 pro vided in the drawer move the Edge Guide 4 in the rear If width A is gre...

Page 599: ...he image on the copy is offset in the FD direction 1 Display Tech Rep Mode For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 2 Press the Stop key followed by the Start key to display the Adjust Mode 3 Touch the Printer 4 Touch the Registration FD 5 Touch the Test Print 6 Touch the Tray 3 or Tray 4 7 Press the Start key 4061F3C517DA 40...

Page 600: ...ouch END to display the Registra tion FD screen 11 Press the Clear key and use the 10 Key Pad to set the value If width B is wider than the specified range enter a negative value If width B is narrower than the specified range enter a positive value Adjustment range 19 0 6 08 mm max and 19 0 6 08 mm min Use the key to switch between and 12 Perform another test print and check the reference deviati...

Page 601: ...6 Mechanical adjustment Field Service Ver 1 0 Aug 2005 20 PC 102 PC 202 Adjustment Setting Blank Page ...

Page 602: ...ing are displayed on the Touch Panel of the main unit 7 1 1 Misfeed display resetting procedure Open the corresponding door clear the sheet of paper misfeed and close the door No Misfeed location Misfeed access location Action 1 Tray 3 Paper Take Up Section Tray 3 Paper Vertical Transport Section Right Door 24 Tray 4 Paper Take Up Section Tray 4 Paper Vertical Transport Section Right Door 25 4061F...

Page 603: ... 202 Troubleshooting 7 2 Sensor layout 1 Vertical Conveyance Sensor PC2 4 Tray4 Vertical Conveyance Sensor PC126 PF 2 Tray3 Vertical Conveyance Sensor PC117 PF 5 Tray4 Paper Take Up Sensor PC125 PF 3 Tray3 Paper Take Up Sensor PC116 PF 4061F4C500DA 2 1 3 4 5 ...

Page 604: ...ct paper storage pro cedures Is a foreign object present along the paper path or is the paper path deformed or worn Clean the paper path and replace if necessary Are the Paper Separator Fingers dirty deformed or worn Clean or replace the defective Paper Separator Fin ger Are rolls rollers dirty deformed or worn Clean or replace the defective roll roller Are the Edge Guide and Trailing Edge Stop at...

Page 605: ... time after PC117 PF has been blocked by a paper Tray3 detection of paper remaining The Tray3 Vertical Conveyance Sensor PC117 PF is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Tray3 Paper Take Up Sensor PC116 PF is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or m...

Page 606: ...126 PF has been blocked by a paper Tray4 detection of paper remaining The Tray4 Vertical Conveyance Sensor PC126 PF is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Tray4 Paper Take Up Sensor PC125 PF is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is ...

Page 607: ... a malfunc tion gives the corresponding malfunction code on the Touch Panel 8 2 Trouble code list Open and close the Front Door or turn OFF and ON the Main Power Switch 4040F4E510DA Code Item Description C0206 Tray3 Lift Up Failure The Lift Up Sensor is not blocked even after the set period of time has elapsed after the paper lift up operation for the drawer began C0208 Tray4 Lift Up Failure ...

Page 608: ... Control signal Location Electrical components 1 Check the motor and sensor connectors for proper connection and correct as necessary 2 Check the connector of each motor for proper drive coupling and correct as necessary 3 Check the PU1 connector for proper connection and correct as necessary 4 PC114 PF sensor check PWB C2 PF PJ6C2 PF 3 ON PC 202 C 3 5 PC123 PF sensor check PWB C2 PF PJ10C2 PF 3 O...

Page 609: ...8 Trouble code Field Service Ver 1 0 Aug 2005 28 PC 102 PC 202 Troubleshooting Blank Page ...

Page 610: ...PC 402 Dynamic balance www develop de Service Manual Field ...

Page 611: ...nts the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revision mar...

Page 612: ... Assembly Cleaning list Other parts 9 3 2 1 Disassembly Assembly parts list 9 3 2 2 Cleaning parts list 9 3 3 Disassembly Assembly procedure 10 3 3 1 Right Door Rear Right Cover Lower Right Cover Front Right Cover 10 3 3 2 Rear Cover 10 3 3 3 Drawer 11 3 3 4 Wire 11 3 4 Cleaning procedure 14 3 4 1 Separation Roller 14 3 4 2 Paper Take up Roller 14 3 4 3 Pick up Roller 14 3 4 4 Vertical Transport R...

Page 613: ...layout 26 7 3 Solution 27 7 3 1 Initial check items 27 7 3 2 LCT Paper Take Up section LCT Vertical Transport Section 28 8 Trouble code 29 8 1 Trouble code display 29 8 2 Trouble code list 29 8 3 Solution 32 8 3 1 C0001 LCT communication error 32 8 3 2 C0209 LCT Elevator Motor Failure 32 8 3 3 C0210 LCT Lift Failure 33 8 3 4 C0212 LCT Lock Release Failure 33 8 3 5 C0213 LCT Shift Gate Operation Fa...

Page 614: ...it NOTE These specifications are subject to change without notice Name Large Capacity Cabinet Type Front loading type LCC Installation Desk type Document Alignment Center Type Plain paper 56 to 90 g m2 15 to 24 lb Size A4 8 5 11 Capacity 2500 sheets 80 g m2 21 25 lb Power Requirements DC 24 V 10 supplied from the main unit DC 5 V 5 Max Power Consumption 45 W or less Dimensions 570 mm W 548 mm D 26...

Page 615: ...1 Product specification Field Service Ver 1 0 Aug 2005 2 PC 402 General Blank Page ...

Page 616: ...the Paper Sep aration Roller Fixing Bracket Assy 5 NOTE Be careful not to lose spring at this time 4 Remove the C ring 6 the Guide 7 and remove the Separation Roller Assy 8 NOTE Install the Separation Roller Assy while pressing the holder down so that it aligns to the metal bracket of the machine Make sure that the Separation Roller Assy is not tilted to the right or left when installed NOTE Repla...

Page 617: ... Bracket Assy See steps 1 to 2 of Replacing the Separation Roller on p 3 4 Disconnect the connector 1 from the Main Control Board 5 Remove four screws 2 and remove the Paper Take up Unit 3 6 Remove two screws 4 and remove the Mounting Frame 5 for the Paper Separation Roller Mounting Bracket Assy 7 Remove two screws 6 and remove the Paper Take up Cover 7 4348F2C501DA 1 4348fs2502c0 2 3 2 2 4348fs25...

Page 618: ... bushing 9 9 Shift the Shaft Assy 10 in the orien tation as shown on the left and remove the C ring 11 and the gear 12 10 Remove the shaft Assy 10 11 Remove two E rings 13 and the bushing 14 and remove the Pick up Roller Fixing Bracket Assy 15 4348fs2505c0 8 8 9 4348fs2506c0 10 11 12 4348fs2507c0 15 14 13 13 ...

Page 619: ...ove the Rear Cover and the Rear Right Cover 10 2 Remove the Tray3 3 Remove the Paper Separation Roller Mounting Bracket Assy See steps 1 to 2 of Replacing the Separation Roller on p 3 4 Disconnect the connector 1 from the Main Control Board 5 Remove four screws 2 and the Paper Take up Unit 3 6 Remove two screws 4 and remove the Paper Separation Roller Mount ing Bracket Assy 5 together with frame 4...

Page 620: ...e Paper Take up Cover 7 8 Remove two C rings 8 two bush ings 9 and the Pick up Roller Assy 10 9 Remove the C ring 11 and remove the Pick up Roller 12 NOTE Replace the Separation Roller Assy Paper Take up Roller and Pick up Roller at the same time 4348fs2515c0 6 6 7 4348fs2517c0 8 8 9 9 10 4348fs2518c0 11 12 ...

Page 621: ...ore screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs CAUTION When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow the corre...

Page 622: ...leaning parts list No Section Part name Ref page 1 Exterior parts Right Door 10 2 Rear Right Cover 10 3 Lower Right Cover 10 4 Front Right Cover 10 5 Rear Cover 10 6 Unit Drawer 11 7 Wire 11 No Section Part name Ref page 1 Paper feed section Separation Roller 14 2 Paper Take up Roller 14 3 Pick up Roller 14 4 Transport section Vertical Transport Roller 15 ...

Page 623: ...ront Right Cover 1 Open the Right Door 1 2 Remove the Right Door 1 3 Remove two screws 2 and remove the Rear Right Cover 3 4 Remove two screws 4 and remove the Lower Right Cover 5 5 Remove two screws 6 and remove the Front Right Cover 7 3 3 2 Rear Cover 1 Remove four screws 1 and remove the Rear Cover 2 4348fs2520c0 4 2 5 1 6 3 7 4348fs2521c0 1 2 1 ...

Page 624: ...the Drawer NOTE When removing the Connector Board use care not to drop the drawer from the guide rail CAUTION To prevent injuries press the guide rail 7 inside the machine 3 3 4 Wire 1 Remove the Drawer 11 2 Remove four screws 1 and remove the Front Cover Assy 2 3 Unplug the connector 3 4 Remove two screws 4 and the Inner Cover Assy 5 NOTE Do not peel off pulley protective mylar sheet 4348fs2522c0...

Page 625: ... Plate Assy 9 NOTE When assembling be sure to engage rib of gear 1 10 with con vex section of gear 2 11 7 Remove three screws 12 and remove the Reinforcement Bracket Assy 13 8 Remove two C clips 14 9 Remove four Pulley Covers 15 10 Unhook four pulleys 16 4348fs2527c0 6 7 4348fs2528c0 9 8 4348fs2529c0 10 11 4348fs2530c0 12 12 13 4348fs2531c0 14 15 15 14 16 16 15 16 15 ...

Page 626: ...ling Edge Assy 23 15 Remove three C rings 24 the bush ing 25 and two gears 26 16 Remove the Take up Drum Assy 27 17 Remove two C rings 28 and the Take up Drum 29 NOTE Take care not to lose fixing pins When reinstalling the Take up Drum check that the direction of the wire coming from both Take up Drums are the same Install so that cut parts 30 at both ends of shaft face up 4348fs2532c0 19 18 18 17...

Page 627: ...irt 3 4 2 Paper Take up Roller 1 Remove the Tray3 2 Remove the Paper Separation Roller Mounting Bracket Assy See steps 1 to 2 of the cleaning pro cedure for Separation Roller on p 14 3 Using a soft cloth dampened with alcohol wipe the Paper Take Up Roller 1 clean of dirt 3 4 3 Pick up Roller 1 Remove the Tray3 2 Remove the Paper Separation Roller Mounting Bracket Assy See steps 1 to 2 of the clean...

Page 628: ...ce Ver 1 0 Aug 2005 3 Other 15 PC 402 Maintenance 3 4 4 Vertical Transport Roller 1 Open the Right Door 2 Using a soft cloth dampened with alcohol wipe the Vertical Transport Roller 1 clean of dirt 4348fs2519c0 1 ...

Page 629: ...3 Other Field Service Ver 1 0 Aug 2005 16 PC 402 Maintenance Blank Page ...

Page 630: ... direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of their use...

Page 631: ...nit in the standby state including a misfeed malfunction and closure failure condition Procedure 1 Display Tech Rep Mode For details of how to display the Service Mode screen see the Adjustment Setting of the main unit service manual 2 Touch the I O Check 3 Touch the Printer 4 Touch the LCT 5 2 I O check list 5 2 1 I O check screen This is only typical screen which may be different from what are s...

Page 632: ...present PC7 LCT Lower Overrun Lower Limit Sensor malfunction operational UN1 LCT Manual Button Down Paper Descent Key ON OFF PC6 LCT Tray Open Tray Set Sensor Open Close PC4 LCT Raised lift Up Tray Upper Limit Sensor At raised position Not at raised position PC13 LCT Lowered Lift up Tray Lower Position Sensor At lower limit Not at lower limit PC12 LCT Home Shift Shifter Home Position Sensor At hom...

Page 633: ... copy is offset in the CD direction When a faint image occurs on the leading edge of the image 1 Display Tech Rep Mode For details of how to display the Service Mode screen see the Adjustment Setting of the main unit service manual 2 Press the Stop key followed by the Start key to display the Adjust Mode 3 Touch the Printer 4 Touch the Registration CD 5 Touch the Test Print 6 Touch the Tray 3 7 Pr...

Page 634: ...djustment according to the following procedure 11 Press the Drawer Release button 1 and then slide out the drawer 2 from the Paper Feed Cabinet 12 Open the Right Door 13 Loosen the adjustment screw 3 and turn screw D 4 to make the adjust ment NOTE Do not damage the passage surface of the Right Door If width A is greater than the specified value Turn screw D counterclockwise If width A is smaller t...

Page 635: ... the image on the copy is offset in the FD direction 1 Display Tech Rep Mode For details of how to display the Service Mode screen see the Adjustment Setting of the main unit service manual 2 Press the Stop key followed by the Start key to display the Adjust Mode 3 Touch the Printer 4 Touch the Registration FD 5 Touch the Test Print 6 Touch the Tray 3 7 Press the Start key 4061F3E523DA 4061F3E524D...

Page 636: ...h END to display the Registra tion FD screen 11 Press the Clear key and use the 10 Key Pad to set the value If width B is wider than the specified range enter a negative value If width B is narrower than the specified range enter a positive value Adjustment range 19 0 6 08 mm max and 19 0 6 08 mm min Use the key to switch between and 12 Perform another test print and check the reference deviation ...

Page 637: ...g use caution because the wire of the Main Drawer comes off easily 3 Remove two screws 3 and remove the Shifter 4 4 Push the tab 6 of the Shift Tray 5 as shown on the left and release the lock 5 Remove the Shift Tray 5 6 Loosen the screw 7 fixing the Ten sion Pulley Assy as shown to the left and move it in the direction of the arrow 7 After moving the Shifter tighten the fixing screw 7 4348fs3501c...

Page 638: ... location Blinking and paper location Light ing are displayed on the Touch Panel of the main unit 7 1 1 Misfeed display resetting procedure Open the corresponding door clear the sheet of paper misfeed and close the door No Misfeed location Misfeed access location Action 1 LCT Paper Take Up section Right Door 28 LCT Vertical Transport Section 4061F4C503DA 1 ...

Page 639: ...Jam Display Field Service Ver 1 0 Aug 2005 26 PC 402 Troubleshooting 7 2 Sensor layout 1 Vertical Conveyance Sensor PC2 3 Paper Feed Sensor PC1 LCT 2 Vertical Conveyance Sensor PC2 LCT 2 1 3 4061F4C502DA ...

Page 640: ...aper storage pro cedures Is a foreign object present along the paper path or is the paper path deformed or worn Clean the paper path and replace if necessary Are the Paper Separator Fingers dirty deformed or worn Clean or replace the defective Paper Separator Fin ger Are rolls rollers dirty deformed or worn Clean or replace the defective roll roller Are the Edge Guide and Trailing Edge Stop at the...

Page 641: ...d of time after PC1 LCT has been blocked by a paper LCT detection of paper remaining The LCT Vertical Transport Sensor PC2 LCT is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Paper Feed Sensor PC1 LCT is blocked when the Main Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is...

Page 642: ...n code on the Touch Panel 8 2 Trouble code list 4040F4E510DA Code Item Description C0001 LCT communication error Due to a software malfunction etc the time on the watchdog timer has run out and a reset is performed C0209 LCT Elevator Motor Failure The Elevator Motor Pulse Sensor PC10 LCT cannot detect both edges of H L even after the set period of time has elapsed while the Elevator Motor M5 LCT i...

Page 643: ...er the set period of time has elapsed after the paper lift down operation began The Tray Lower Position Sensor PC13 LCT is not blocked even after the set pulse is detected by the Ele vator Motor Pulse Sensor PC10 LCT after the paper lift down operation began The Tray Upper Limit Sensor PC4 LCT is not unblocked even after the set pulse is detected by the Elevator Motor Pulse Sensor PC10 LCT after t...

Page 644: ...he set pulse is detected by the Shift Motor Pulse Sensor PC8 LCT after the shift operation began shift to the right The Shifter Home Position Sensor PC12 LCT is not blocked even after the set period of time has elapsed after the return operation began shift to the left The Shifter Home Position Sensor PC12 LCT is not blocked even after the set pulse is detected by the Shift Motor Pulse Sensor PC8 ...

Page 645: ...levant electrical parts Elevator Motor M5 LCT Elevator Motor Pulse Sensor PC10 LCT Interface Board PWB H LCT Main Control Board PWB C1 LCT Step Action WIRING DIAGRAM Control signal Location Electrical com ponents 1 Check the motor and sensor connectors for proper connection and correct as necessary 2 Check the connector of motor for proper drive coupling and correct as neces sary 3 PC10 LCT sensor...

Page 646: ...proper connection and correct as necessary 2 PC4 LCT sensor check PWB C1 LCT PJ5C1 LCT 12 ON PC 402 C 7 3 PC13 LCT sensor check PWB C1 LCT PJ2H A LCT 9 ON PC 402 G 3 4 PC10 LCT sensor check PWB C1 LCT PJ2H A LCT 5 ON PC 402 G 5 5 PC7 LCT sensor check PWB C1 LCT PJ2H A LCT 2 ON PC 402 G 6 6 PWB C1 LCT replacement Relevant electrical parts Tray Lock Solenoid SL1 LCT Main Control Board PWB C1 LCT Ste...

Page 647: ...ct as neces sary 3 PC14 LCT sensor check PWB C1 LCT PJ2H B LCT 1 ON PC 402 G 6 4 M3 LCT operation check PWB C1 LCT PJ2H B LCT 2 to 3 PC 402 G 6 5 PWB C1 LCT replacement Relevant electrical parts Shift Motor Pulse Sensor PC8 LCT Shifter Return Position Sensor PC11 LCT Shifter Home Position Sensor PC12 LCT Main Control Board PWB C1 LCT Step Action WIRING DIAGRAM Control signal Location Electrical co...

Page 648: ... PWB C1 LCT Step Action WIRING DIAGRAM Control signal Location Electrical com ponents 1 Check the motor and sensor connectors for proper connection and correct as necessary 2 Check the connector of motor for proper drive coupling and correct as neces sary 3 PC8 LCT sensor check PWB C1 LCT PJ2H A LCT 3 ON PC 402 G 5 4 M4 LCT operation check PWB C1 LCT PJ2H B LCT 4 to 5 PC 402 G 6 5 PWB C1 LCT repla...

Page 649: ...8 Trouble code Field Service Ver 1 0 Aug 2005 36 PC 402 Troubleshooting Blank Page ...

Page 650: ...JS 502 Dynamic balance www develop de Service Manual Field ...

Page 651: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 652: ...Disassembly Adjustment prohibited items 3 2 2 Disassembly Assembly Cleaning list Other parts 4 2 2 1 Disassembly Assembly parts list 4 2 3 Disassembly Assembly procedure 4 2 3 1 Upper Cover 4 Adjustment Setting 3 How to use the adjustment section 5 4 Sensor Check 6 4 1 Check procedure 6 4 2 I O check list 6 4 2 1 I O check screen 6 4 2 2 I O check list 6 ...

Page 653: ...JS 502 General Maintenance Adjustment Setting Field Service Ver 1 0 Aug 2005 ii Blank Page ...

Page 654: ... 5 to 11 x 17 inch width 90 mm to 297 mm 3 5 to 11 75 inch length 139 7 mm to 432 mm 5 5 to 17 inch Plain Paper 56 to 90 g m2 15 to 24 lb 250 sheets Special OHP transparencies 20 sheets Thick paper 91 to 210g m2 24 25 to 55 75 lb Envelope Label Letterhead Governmentstandard postcards Tray 2 A5 to A3R 5 5 to 8 5 inch Max 297 mm x 432 mm 11 75 to 17 inch Min 139 7 mm x 139 7 mm 5 5 to 5 5 inch Plain...

Page 655: ...1 System configuration Field Service Ver 1 0 Aug 2005 2 JS 502 General Blank Page ...

Page 656: ...o or more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs Caution When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow the...

Page 657: ...Disassembly Assembly Cleaning list Other parts 2 2 1 Disassembly Assembly parts list 2 3 Disassembly Assembly procedure 2 3 1 Upper Cover 1 Remove two screws 1 and remove the Upper Cover 2 No Section Part name Ref Page 1 Exterior parts Upper Cover 4 4347F2C500DA 1 2 ...

Page 658: ...direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of their usef...

Page 659: ... details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 2 Touch I O Check 3 Touch Job Tray 4 2 I O check list 4 2 1 I O check screen This is only typical screen which may be different from what are shown on each individ ual main unit 4 2 2 I O check list A Job Tray 4347F3E501DA Symbol Panel display Part Signal name Operation characteristics Pa...

Page 660: ...FS 508 PU 501 OT 601 Dynamic balance www develop de Service Manual Field ...

Page 661: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 662: ...n 7 3 2 Firmware rewriting 7 3 2 1 Finisher 7 4 Other 10 4 1 Disassembly Adjustment prohibited items 10 4 2 Disassembly Assembly Cleaning list Other parts 11 4 2 1 Disassembly Assembly parts list 11 4 3 Disassembly Assembly procedure 12 4 3 1 Horizontal Transport Upper Front Cover Horizontal Transport Front Right Cover Horizontal Transport Lower Front Cover 12 4 3 2 Horizontal Transport Upper Cove...

Page 663: ... Position of the Shutter Drive Gear 30 8 3 Punch Hole Deviance Adjustment PU 501 31 8 4 Punch Hold Position Adjustment PU 501 32 8 5 Punch Loop Length Adjustment PU 501 33 Troubleshooting 9 Jam Display 35 9 1 Misfeed Display 35 9 1 1 Misfeed Display Resetting Procedure 35 9 2 Sensor layout 36 9 3 Solution 37 9 3 1 Initial Check Items 37 9 3 2 Transport Section Misfeed 38 9 3 3 Finisher Staple Misf...

Page 664: ...ce Ver 1 0 Aug 2005 iii 10 2 5 C11A1 Exit Roller Pressure Retraction Failure 44 10 2 6 C11A3 Shutter Drive Failure 45 10 2 7 C11B0 Staple Drive Failure 45 10 2 8 C11B2 Staple Drive Failure 46 10 2 9 C11C0 Punch Cam Motor Unit Failure 46 10 2 10 CC155 Finishing Option Flash ROM Failure 47 ...

Page 665: ...FS 508 PU 501 OT 601 General Maintenance Adjustment Setting Troubleshooting Field Service Ver 1 0 Aug 2005 iv Blank Page ...

Page 666: ... to A3 5 5 to 11 x17 Max 297 mm x 431 8 mm 11 75 x 17 inch Min 100 mm x 139 7 mm 4 x 5 5 inch 56 to 90g m2 15 to 24 lb Exit Tray1 200 sheets Exit Tray2 A4R 8 5 x 11R or less 1000 sheets B4 8 5 x 14R or greater 500 sheets Thick paper 91 to 210g m2 24 25 to 55 75 lb 20 sheets OHP trans parencies Translucent paper Government standard postcards Envelope Label Letterhead Type Size Weight Max Capacity P...

Page 667: ...o 11 x 17 60 to 90 g m2 15 to 24 lb Exit Tray1 Exit Tray2 OT 601 MT 501 Staple Filling Mode Dedicated Staple Cartridge 5000 staples Staple Detection Available Nearly Empty 20 remaining staples Stapling Position Front Diagonal 45 1 point 1 A4 A3R B5 B4R 8 5 x 11 11 x 17 Rear Diagonal 45 1 point 1 Front Parallel 1 point A4R B5R A5 8 5 x 11R 8 5 x 114R 5 5 x 8 5 Rear Parallel 1 point Side Parallel 2 ...

Page 668: ...her Paper Size B5R B5 to A3 8 5 x 11R 8 5 x 11 8 5 x 14R 11 x 17 Paper Type Plain Paper 60 to 163 g m2 16 to 43 5 lb Punch Hole Metric 4hole Inch 2 3hole Number of Stored Punch Wastes Metric 4hole For 1 500 sheets of paper 80 g m2 Inch 2 3hole For 1 000 sheets of paper 75 g m2 Document Alignment Center Power Requirements Supplied by the Finisher Dimensions 114 mm W x 461 mm D x 136 mm H 4 5 inch W...

Page 669: ...er Mode Size Type Capacity Non sort A6R to A3 5 5 to 11 x17 Max 297 mm x 431 8 mm 11 75 x 17 inch Min 100 mm x 139 7 mm 4 x 5 5 inch Plain Paper 56 to 90 g m2 15 to 24 lb 200 sheets up to a height of 24 mm Special OHP transparen cies 20 sheets up to a height of 24 mm Thick paper 91 to 210g m2 24 25 to 55 75 lb Envelope Label Letterhead Translucent paper Governmentstan dard postcards sort group A6R...

Page 670: ...opyl alcohol 2 1 1 Cleaning of the Roller and Roll 1 Remove the Sorted Copy Tray 15 2 Remove the Horizontal Transport Unit 15 3 Remove the Horizontal Transport Top Cover 12 4 Using a soft cloth dampened with alcohol wipe the roller and roll 1 5 Lower Processing Guide FN1 2 6 Using a soft cloth dampened with alcohol wipe the roll 3 7 Remove Punch Waste Storage Box FN3 1 4 only when PU 501 is instal...

Page 671: ...th alcohol wipe the roll 6 10 Lower Processing Guide FN 4 7 11 Using a soft cloth dampened with alcohol wipe the roll 8 12 While turning Processing Knob FN 5 9 wipe the roll 10 using a soft cloth dampened with alcohol 13 Using a soft cloth dampened with alcohol wipe the roller 11 4349F2C503DA 5 6 4349F2C504DA 7 8 4349F2C505DA 9 10 4349F2C506DA 11 11 ...

Page 672: ...current ROM version See the Adjustment Setting of the main unit service manual 3 2 Firmware rewriting 3 2 1 Finisher NOTE NEVER remove or insert the Compact Flash card with the machine power turnedÅ ON Make sure that the MSC firmware has not been copied to the compact flash card The engine firmware and Finisher firmware can be upgraded at the same time See the Maintenance of the main unit service ...

Page 673: ...ng of the main unit service manual 7 Touch Function 8 Touch FW Download 9 Select Finisher and touch Enter NOTE Touch Engine also if the Engine firmware is to be upgraded at the same time 10 Select Yes and touch Enter 11 The firmware upgrading sequence will start NOTE The firmware upgrading sequence will last for 5 to 6 min During this period NEVER turn off the machine power If the Engine firmware ...

Page 674: ...h 13 Remove the compact flash card 2 from the slot After some while there after turn ON the main power switch 14 Display the Tech Rep Mode screen For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 15 Touch ROM Version 16 Make sure if the version of Firmware is updated 4349F2E546DA 4040F2C597DA 2 ...

Page 675: ...wo or more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs Caution When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow th...

Page 676: ...r Cover 12 3 Horizontal Transport Front Right Cover 12 4 Front Door 13 5 Horizontal Transport Lower Front Cover 12 6 Horizontal Transport Left Front Cover 13 7 Paper Exit Front Cover 13 8 2nd Drawer 14 9 Output Tray OT 601 Option 14 10 1st Drawer 14 11 Connector Cover 13 12 Paper Exit Rear Cover 13 13 Unit Sorted Copy Tray 15 14 Horizontal Transport Unit 15 15 Stapler Unit 16 16 Punch Unit PU 501 ...

Page 677: ...ok the tab and remove the Hor izontal Transport Upper Front Cover 1 3 Remove two screws 2 and remove the Horizontal Transport Front Right Cover 3 4 Remove two screws 4 and remove the Horizontal Transport Lower Front Cover 5 NOTE At reinstallation first fit the tab 6 into position 4 3 2 Horizontal Transport Upper Cover 1 Remove four screws 1 and remove the Horizontal Transport Upper Cover 2 4349F2C...

Page 678: ... Door 4 4 3 4 Horizontal Transport Left Front Cover 1 Remove three screws 1 and remove the Horizontal Transport Left Front Cover 2 4 3 5 Paper Exit Front Cover Paper Exit Rear Cover Connector Cover 1 Remove two screws 1 and remove the Paper Exit Front Cover 2 2 Loosen the screw 3 remove two screws 4 and remove the Paper Exit Rear Cover 5 3 Remove the screw 6 and remove the Connector Cover 7 4349F2...

Page 679: ...ntenance 4 3 6 2nd Drawer 1 Remove two screws 1 and remove the 2nd Drawer 2 4 3 7 Output Tray OT 601 1 Remove two screws 1 and remove the Exit Tray 2 4 3 8 1st Drawer 1 Remove two screws 1 and remove the 1st Drawer 2 4349F2C538DA 1 2 4349F2C539DA 1 2 4349F2C540DA 1 2 ...

Page 680: ... the Front Door Stopper 2 3 Remove the Horizontal Transport Left Front Cover 13 4 Disconnect three connectors 3 5 Remove two screws 4 and remove the ground wire 6 Remove six screws 5 and lift the Sorted Copy Tray 6 upward and off the copier 4 3 10 Horizontal Transport Unit 1 Remove the Sorted Copy Tray 15 2 Remove the Front Right Door 13 3 While holding down the lock release button 1 remove the Ho...

Page 681: ...n the dial 1 and move the sta pler forward 3 Remove the Staple Cartridge 4 Remove the screw 2 and remove the cover 3 5 Disconnect two connectors 4 6 Remove two screws 5 and remove the Stapler Unit Assy 6 7 Remove two screws 7 and remove the Stapler Unit 8 4349F2C512DA 2 3 1 4349F2C513DA 4 4349F2C514DA 5 6 4349F2C515DA 7 8 ...

Page 682: ...e the Horizontal Transport Unit 15 3 Remove the Horizontal Transport Upper Cover 12 4 Remove two screws 1 and remove the Reinforcement Bracket 2 5 Disconnect two connectors 3 6 Remove two screws 6 and remove the Punch Kit 7 7 Remove eight screws 8 and the Punch Unit 9 4512F2C500DA 1 2 4349F2C520DA 3 4349F2C521DA 6 6 7 4349F2C524DA 8 9 8 8 8 ...

Page 683: ...tion Procedure 1 Check that the 2 mm hole 2 of the storage paddle drive shaft 1 and the cutout of the frame 3 are aligned and install the Storage Paddle Drive Clutch Assy 4 2 Refer to the figure below and check the paddle position 5 3 Hook the Solenoid Flapper 7 to the tab 6 of the Storage Paddle Drive Clutch Assy 4 4 Attach the C ring and reinstall the Storage Paddle Drive Clutch Assy 5 Adjust th...

Page 684: ...ray 15 2 Remove the Horizontal Transport Unit 15 3 Remove the Horizontal Transport Upper Cover 12 4 Remove the C ring 1 5 Remove the gear 2 6 Loosen two hexagonal socket head screws 3 and remove the Exit Pad dle Drive Clutch Assy 4 B Reinstallation Procedure 1 Reinstall the Exit Paddle Drive Clutch Assy 1 4349F2C526DA 1 2 4349F2C527DA 3 4 4349F2C528DA 1 ...

Page 685: ...ll the gear 2 3 Hook the Solenoid Flapper 4 to the tab 3 of the Exit Paddle Drive Clutch Assy NOTE Install the Exit Paddle Drive Clutch Assy with the side having a wider spacing between the tabs facing upward 4349F2C529DA 107 mm 3 mm 90 Exit Paddle Drive Clutch Assy Solenoid flapper Exit paddle Exit paddle 4349F2C530DA 2 4349F2C531DA 4 3 ...

Page 686: ...601 Maintenance 4 Attach the C ring and press the Exit Paddle Drive Clutch Assy 6 to the bushing 5 5 Adjust the spacing between the bushing 5 and the Exit Paddle Drive Clutch Assy 6 to 0 2 mm and tighten two hexagonal socket head screws 4349F2C532DA 6 5 0 2 mm ...

Page 687: ...4 Other Field Service Ver 1 0 Aug 2005 22 FS 508 PU 501 OT 601 Maintenance Blank Page ...

Page 688: ...umidity direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of th...

Page 689: ...th the main unit in the standby state including a misfeed malfunction and closure failure condition Procedure 1 Display the Tech Rep Mode screen For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 2 Touch I O Check 3 Touch Finisher 6 2 I O check list 6 2 1 I O check screen This is only typical screen which may be different from what are...

Page 690: ...ator Tray Home Position Sensor Blocked Unblocked PC6 FN Align Home 1 Alignment Home Position Sensor 1 At home Not at home PC7 FN Align Home 2 Alignment Home Position Sensor 2 At home Not at home PC16 FN Home Shutter Shutter Home Position Sensor At home Not at home PC11 FN Paddle Home Exit Exit Paddle Home Position Sensor At home Not at home PC12 FN Exit R Home Exit Roller Home Position Sensor At h...

Page 691: ...t Mode 7 1 Entering Function Mode 1 Display the Tech Rep Mode screen For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 2 Touch Function 3 Touch FC 4 Touch the button for the desired function 4349F2E541DA 4349F2E542DA 4349F3E520DA ...

Page 692: ...ops after the predetermined time Moves to the aligning position for A4R Stops after the predetermined time Moves to the predetermined position The operation is finished 3 Elevator Tray ascent operation mode The Elevator Tray is raised to mailbin 1 Mailbin 1 Additional Mailbin Mailbin 2 The Exit opens The Shutter closes The Paper Output Tray is raised to mailbin 1 The Shutter opens The Exit closes ...

Page 693: ...tor M2 FN Drives the Exit Motor M1 FN The operation is finished If the Mail Bin Kit MT 501 is installed the Mailbins are also driven If the Saddle Kit SD 502 is also installed the Saddle Transport Motor M8 SK is also driven 11 Shutter drive mode Opens and closes the Shutter The Exit opens The Shutter closes Stops after the predetermined time The Shutter opens The Exit closes The operation is finis...

Page 694: ...to 297 mm 279 to 297 mm 45 tilt B5 B4R 30 tilt 1 Point Parallel Staple Paper Width 182 to 216 mm 2 Point Staple Y paper width X 11 2 X A3R A4 137 B4R B5 114 A4R 190 B5R 162 Substitute above into the equation 3 If the staple position is misaligned adjust with the following procedure Measurement position Specification Adjustment range A C 4 4 mm B D 12 1 mm 1 mm to 2mm Measurement position Specifica...

Page 695: ...w to make the adjustment 8 Make another copy and check the staple position 8 2 Adjustment of the Installation Position of the Shutter Drive Gear NOTE Make this adjustment after any of the following procedures has been performed When any of gear 1 2 or 3 has been replaced When gears 1 2 and 3 has been disassembled 1 Set three gears NOTE Set the gears so that the marks on Gears 1 and 3 1 are aligned...

Page 696: ...opier into the Hole Punch mode and make a 1 sided copy from a 1 sided original 2 Fold the output paper in half and check whether the punch hole posi tions are aligned Specification 0 2 mm 3 If the punch hole position is mis aligned adjust with the following pro cedure 4 Remove the Horizontal Transport Lower Front Cover 12 5 Loosen the adjustment screw 1 and move the Punch Unit 2 forward or backwar...

Page 697: ...ode screen For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 4 Touch Tech Rep Choice 5 Touch Finisher 6 Touch Punch Stop Position 7 Press the Clear key and use the 10 Key Pad to set the value To make width A wider enter a posi tive value To make width A narrower enter a negative value Adjustment range 10 max and 10 min 1 increment 0 5...

Page 698: ...Display the Tech Rep Mode screen For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 2 Touch Tech Rep Choice 3 Touch Finisher 4 Touch Punch Loop Adjustment 5 Press the Clear key and use the 10 Key Pad to set the value To make loop length larger enter a positive value To make loop length smaller enter a positive value Adjustment range 4 ...

Page 699: ...8 Mechanical adjustment Field Service Ver 1 0 Aug 2005 34 FS 508 PU 501 OT 601 Adjustment Setting Blank Page ...

Page 700: ...oca tion are displayed on the Touch Panel of the machine 9 1 1 Misfeed Display Resetting Procedure Open the corresponding door clear the sheet of paper misfeed and close the door Display Misfeed Location Misfeed processing location Action 1 Transport Section Misfeed Front Door 38 Finisher Staple Misfeed Front Door 39 Finisher Punch Misfeed Front Door 39 Finisher Bundle Exit Misfeed Front Door 40 4...

Page 701: ... Display Field Service Ver 1 0 Aug 2005 36 FS 508 PU 501 OT 601 Troubleshooting 9 2 Sensor layout 1 Transport Sensor PC5 FN 2 Entrance Sensor PC4 FN 3 Storage Tray Detecting Sensor PC8 FN 4349F4C501DA 1 2 3 ...

Page 702: ...aper curled wavy or damp Change paper Instruct user in correct paper storage Is a foreign object present along the paper path or is the paper path deformed or worn Clean or change the paper path Are rolls rollers dirty deformed or worn Clean or change the defective roll roller Are the Edge Guide and Trailing Edge Stop at correct position to accommodate paper Set as necessary Are actuators found op...

Page 703: ...nsport Sensor PC5 FN is not unblocked even after the set period of time has elapsed after the Entrance Sensor PC4 FN is unblocked by the paper Detection of paper remaining in the Transport Section The Entrance Sensor PC4 FN is blocked when the Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Transport Sensor PC5 FN is blocked when the Power Sw...

Page 704: ...it is blocked within the set period of time Relevant Electrical Parts Staple Unit Main Control Board PWB A FN Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Initial check items 2 Drive Coupling Section check 3 I O Check 4 Change Staple Unit 5 Change PWB A FN Type Description Finisher Punch misfeed detection Punch Positioning Sensors 1 and 2 are not blocked even after the...

Page 705: ...orage Tray Detecting Sensor PC8 FN is not unblocked even after the set period of time has elapsed after the Exit Motor M1 FN is ener gized Relevant Electrical Parts Storage Tray Detecting Sensor PC8 FN Exit Motor M1 FN Main Control Board PWB A FN Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Initial check items 2 PC8 FN I O check PWB A FN PJ13A FN 8 ON FS 508 G 8 3 Chan...

Page 706: ...ignment Home Position Sensor 1 PC6 FN is not blocked even after the set period of time has elapsed after the Main Power Switch is set to ON The Alignment Home Position Sensor 1 PC6 FN is not unblocked even after the set period of time has elapsed after the Alignment Motor 1 M4 FN is energized C1191 Aligning Plate 2 Drive Failure The Alignment Home Position Sensor 2 PC7 FN is not blocked even after...

Page 707: ...0 Punch Cam Motor Unit Failure The Punch Motor Pulse Sensor cannot detect both edges of H L even after the set period of time has elapsed while the Punch Drive Motor is energized CC155 Finishing Option Flash ROM Failure Data of flash ROM of the finishing options is determined to be faulty when the power is turned ON Code Description Detection Timing Relevant Electrical Parts Elevator Motor M11 FN ...

Page 708: ...rical Component 1 Check the M4 FN connector for proper connection and correct as necessary 2 Check M4 FN for proper drive cou pling and correct as necessary 3 M4 FN operation check PWB A FN PJ14A FN 1 to 4 FS 508 G 7 4 PC6 FN I O check PWB A FN PJ13A FN 3 ON FS 508 G 8 5 Change PWB A FN Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the M5 FN connector for proper c...

Page 709: ...ion and correct as necessary 2 PC11 FN I O check PWB A FN PJ17A FN 7 ON FS 508 B 7 3 SL2 FN operation check PWB A FN PJ18A FN 6 REM FS 508 B 7 4 Change PWB A FN Relevant Electrical Parts Exit Open Close Motor M6 FN Exit Roller Home Position Sensor PC12 FN Main Control Board PWB A FN Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the M6 FN connector for proper conne...

Page 710: ...ecessary 3 M6 FN operation check PWB A FN PJ20A FN 1 to 2 FS 508 B 6 4 PC16 FN I O check PWB B FN PJ2B FN 9 ON FS 508 H 6 5 Change PWB B FN 6 Change PWB A FN Relevant Electrical Parts Stapling Unit Moving Motor M7 FN Staple Home Position Sensor PC10 FN Main Control Board PWB A FN Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check for interference with the Shut ter and ...

Page 711: ...r proper connection and correct as necessary 2 Check the Staple Unit for proper drive coupling and correct as nec essary 3 Staple Unit operation check 4 Change Staple Unit 5 Change PWB A FN Relevant Electrical Parts Punch Unit Main Control Board PWB A FN Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the Punch Unit connectors for proper connection and correct as ne...

Page 712: ...Failure Relevant Electrical Parts Main Control Board PWB A FN Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Disconnect and then connect the power cord Turn OFF the Main Power Switch wait for 10 sec or more and turn ON the Main Power Switch 2 Rewrite firmware using the Compact Flash card 3 Change PWB A FN ...

Page 713: ...10 Malfunction code Field Service Ver 1 0 Aug 2005 48 FS 508 PU 501 OT 601 Troubleshooting Blank Page ...

Page 714: ...MT 501 Dynamic balance www develop de Service Manual Field ...

Page 715: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 716: ...rts 5 3 3 Disassembly Assembly procedure 5 3 3 1 Rear Cover Right Door 5 3 3 2 Front Cover Upper Cover Paper Output Tray 6 Adjustment Setting 4 How to use the adjustment section 7 5 I O check 8 5 1 Check procedure 8 5 2 I O check list 8 5 2 1 I O check screen 8 5 2 2 I O check list 9 6 Test Mode Operations 10 6 1 Entering Function Mode 10 6 2 Function Modes 10 Troubleshooting 7 Jam Display 11 7 1 ...

Page 717: ...MT 501 General Maintenance Adjustment Setting Troubleshooting Field Service Ver 1 0 Aug 2005 ii Blank Page ...

Page 718: ...ject to change without notice Name Mail Bin Kit Installation Install at the top section of the Finisher Elevator Tray Number of Bins 4 bins Number of Sheets Stored per Bin 125 sheets 80 g m2 Storable Paper Plain paper 56 to 90 g m2 recycled paper 60 to 90 g m2 Storable Paper Size A5 B5R and A4R 5 1 2 8 5 11 Power Requirements DC 24 V supplied from the Finisher DC 5 V generated inside the Mail Bin ...

Page 719: ...1 Product specification Field Service Ver 1 0 Aug 2005 2 MT 501 General Blank Page ...

Page 720: ...ck 2 1 Maintenance procedure Periodical check parts NOTE The alcohol described in the cleaning procedure of Maintenance represents the isopropyl alcohol 2 1 1 Cleaning of the Roller and Roll 1 Open the Right Door 2 Using a soft cloth dampened with alcohol wipe the roller and roll 4510F2C500DA 2 1 1 1 ...

Page 721: ...more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs NOTE When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow the corresp...

Page 722: ...mbly Assembly procedure 3 3 1 Rear Cover Right Door 1 Remove the screw 1 and remove the Rear Cover 2 2 Remove the screw 3 the stopper 4 and remove the Right Door 5 No Section Part name Ref page 1 Exterior parts Rear Cover 5 2 Front Cover 6 3 Upper Cover 6 4 Right Door 5 5 Paper Output Tray 6 4510F2C504DA 1 2 4 3 5 ...

Page 723: ...g 2005 6 MT 501 Maintenance 3 3 2 Front Cover Upper Cover Paper Output Tray 1 Remove the screw 1 and remove the Front Cover 2 2 Remove the Rear Cover 5 3 Remove the Upper Cover 3 4 Remove the Paper Output Trays 4 1 2 3 4 4510F2C505DA ...

Page 724: ...direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of their usef...

Page 725: ...ndby state including a misfeed malfunction and closure failure condition Procedure 1 Display the Tech Rep Mode screen For details of how to display the Service Mode screen see the Adjustment Setting of the main unit service manual 2 Touch the I O Check key 3 Touch the Finisher key 4 Touch Fwd three times 5 2 I O check list 5 2 1 I O check screen This is only typical screen which may be different f...

Page 726: ...1 MK 1st Mail Bin Empty Paper Detection Sensor 1 Paper not present Paper present PC5 MK 1st Mail bin Full Paper Full Detection Sensor 1 Blocked Unblocked PC2 MK 2nd Mail Bin Empty Paper Detection Sensor 2 Paper not present Paper present PC6 MK 2nd Mail Bin Full Paper Full Detection Sensor 2 Blocked Unblocked PC3 MK 3rd Mail Bin Empty Paper Detection Sensor 3 Paper not present Paper present PC7 MK ...

Page 727: ...Touch FC 4 Touch 12 6 2 Function Modes 12 Mailbin solenoid drive mode Bin Entrance Switching Solenoids 1 2 and 3 switch in order at the predetermined times Bin Entrance Switching Solenoid 1 SL1 MK activates for the predetermined time Bin Entrance Switching Solenoid 2 SL2 MK activates for the predetermined time Bin Entrance Switching Solenoid 3 SL3 MK activates for the predetermined time All Bin En...

Page 728: ...message misfeed location Blinking and paper location Light ing are displayed on the Touch Panel of the main unit 7 1 1 Misfeed display resetting procedure Open the corresponding door clear the sheet of paper misfeed and close the door No Misfeed location Misfeed access location Action 1 Vertical Transport Section Right Door 14 4510F4E503DA 1 ...

Page 729: ...7 Jam Display Field Service Ver 1 0 Aug 2005 12 MT 501 Troubleshooting 7 2 Sensor layout 1 Upper Transport Sensor PC9 MK 2 Lower Transport Sensor PC10 MK 3 Transport Sensor PC5 FN 4510F4C501DA 1 2 3 ...

Page 730: ...r damp Replace paper Instruct the user on the correct paper storage pro cedures Is a foreign object present along the paper path or is the paper path deformed or worn Clean the paper path and replace if necessary Are rolls rollers dirty deformed or worn Clean or replace the defective roll roller Are the Edge Guide and Trailing Edge Stop at the correct position to accommodate the paper Set as neces...

Page 731: ...in the Transport Section The Lower Transport Sensor PC10 MK is blocked when the Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset The Upper Transport Sensor PC9 MK is blocked when the Power Switch is set to ON a door or cover is opened and closed or a misfeed or malfunction is reset Relevant electrical parts Transport Sensor PC5 FN Lower Transport ...

Page 732: ...SD 502 Dynamic balance www develop de Service Manual Field ...

Page 733: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 734: ...sassembly Assembly list Other parts 5 4 2 1 Disassembly Assembly parts list 5 4 3 Disassembly Assembly procedure 5 4 3 1 Paper Output Tray Front Cover 5 4 3 2 Rear Cover 6 4 3 3 Upper Cover 6 4 3 4 Saddle Unit 7 4 3 5 Crease Unit 8 4 3 6 Stapler Unit 9 4 3 7 In Out Guide Drive Motor 13 4 3 8 Crease Roller 15 Adjustment Setting 5 How to use the adjustment section 19 6 I O Check 20 6 1 Check procedu...

Page 735: ...28 9 3 1 Initial Check Items 28 9 3 2 Creasing Section Misfeed 28 9 3 3 Staple Unit Misfeed 29 9 3 4 Paper Bundle Exit Misfeed 30 10 Malfunction code 31 10 1 Trouble code 31 10 2 Solution 32 10 2 1 C11A2 Saddle Exit Roller Pressure Retraction Failure 32 10 2 2 C11A4 Saddle Exit Motor Failure 32 10 2 3 C11A5 Saddle In Out Guide Motor Failure 33 10 2 4 C11A6 Saddle Layable Guide Drive Failure 33 10 ...

Page 736: ...without notice Name Saddle Sticher SD 502 Type Built into the Finisher Installation Screwed to the Finisher Document Alignment Center Stapling Function Center parallel two points No of sheets to be stapled together 2 to 15 Type Plain Paper 56 g m2 to 90 g m2 15 to 24 lb Size B5R to A3 Capacity 200 sheets or 20 copies Power Requirements DC 24 V supplied from the Finisher DC 5 V Max Power Consumptio...

Page 737: ...1 Product specifications Field Service Ver 1 0 Aug 2005 2 SD 502 General Blank Page ...

Page 738: ...aintenance represents the isopropyl alcohol 2 1 1 Cleaning of the Rollers and Rolls 1 Using a soft cloth dampened with alcohol wipe the roller 1 and roll 2 2 Remove the Crease Unit 8 3 Using a soft cloth dampened with alcohol wipe the roller 3 and roll 4 3 Service tool 3 1 CE Tool list 4511F2C502DA 1 2 2 4511F2C506DA 4 3 Tool name Shape Personnel Parts No Remarks Stapler Unit Positioning Jig 1 451...

Page 739: ...ore screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no adjusting instructions are given in Adjustment Setting D Removal of PWBs Caution When removing a circuit board or other electrical component refer to SAFETY AND IMPORTANT WARNING ITEMS and follow the corre...

Page 740: ... 1 Paper Output Tray Front Cover 1 Align the cutout and remove the Paper Output Tray 1 2 Remove two screws 2 and remove the Front Cover 3 No Section Part name Ref Page 1 Exterior parts Paper Output Tray 5 2 Front Cover 5 3 Upper Cover 6 4 Rear Cover 6 5 Unit Saddle Unit 7 6 Crease Unit 8 7 Stapler Unit 9 8 Others In Out Guide Drive Motor 13 9 Crease Roller 15 4511F2C500DA 1 3 2 ...

Page 741: ...D 502 Maintenance 4 3 2 Rear Cover 1 Remove two screws 1 and remove the Rear Cover 2 4 3 3 Upper Cover 1 Remove the Front Cover 5 2 Remove the Rear Cover 6 3 Remove four screws 1 and remove the Upper Cover 2 4511F2C501DA 1 2 4511F2C514DA 1 1 2 ...

Page 742: ...he screw 3 and remove the ground wire 4 3 Unplug two connectors 5 4 Remove the screw 6 and remove the Lower Front Cover 7 5 Pull the lock release lever 8 and open the Saddle Unit 6 Remove the screw 9 7 Remove two screws 10 and remove the Saddle Unit 11 4511F2C503DA 1 2 4511F2C504DA 4 5 3 4511F2C505DA 7 6 4511F2C507DA 8 9 4511F2C508DA 10 11 10 ...

Page 743: ...ove the Horizontal Transport Unit For details see FS 508 Service Manual 4 Remove four screws 1 and remove the Horizontal Transport Upper Cover 2 5 Remove two screws 3 and remove the Reinforcement Bracket 4 6 Remove two screws 5 and remove the Horizontal Transport Lower Front Cover 6 7 Unplug the connector 7 4349F2C516DA 1 1 2 4511F2C509DA 3 4 4511F2C510DA 5 6 4511F2C511DA 7 ...

Page 744: ...ar Cover 6 5 Remove the Upper Cover 6 6 Remove the screw 1 and remove the ground wire 2 7 Remove two screws 3 and remove the holder 4 8 Release the lock release lever 5 and slide the Saddle Unit Mounting Plate 6 9 Remove the shoulder screw 7 and the washer 8 and remove the Sad dle Unit Mounting Plate 6 10 Remove the harness clamp 6 from the Metal Bracket 4511F2C512DA 8 9 8 4511F2C513DA 1 2 3 3 4 4...

Page 745: ...e screws 10 and remove the Drive Unit 11 15 Remove the wire saddle 12 and unplug the connector 13 16 Remove two screws 14 and two shoulder screws 15 17 Remove the Empty 16 18 Unplug all the connectors on the Main Control Board 19 Remove the PWB support and then remove the Main Control Board 17 4511F2C517DA 11 7 7 8 9 10 10 4511F2C518DA 13 12 4511F2C519DA 14 15 4511F2C520DA 16 4511F2C521DA 17 ...

Page 746: ... Cover 21 22 Remove the wire saddle and unplug the connector 23 Remove three screws 22 and remove the Clincher 1 23 24 Remove the Staple Cartridge 1 24 25 Remove four screws 25 and remove the Stapler 1 26 NOTE To replace Clincher 2 and Stapler 2 repeat steps 22 to 25 4511F2C522DA 18 19 4511F2C523DA 21 20 20 20 20 4511F2C524DA 23 22 4511F2C525DA 24 4511F2C526DA 25 26 ...

Page 747: ...he Clincher 2 2 Loosen the screw 3 of the stopper 3 Loosen three screws 4 of the Clincher 4 Aligning the protrusions of the jig 6 with the recesses in the Stapler 5 fit the jig to the Stapler NOTE Make sure that the protrusions of the jig properly rest in the recesses 5 Turn the gear 7 of the Clincher and then slide the Clincher Assy so that the protrusion of the Clincher 9 fits into the recess in...

Page 748: ...he Paper Output Tray 5 3 Remove the Front Cover 5 4 Remove the Rear Cover 6 5 Remove the Upper Cover 6 6 Remove the screw 1 and remove the ground wire 2 7 Remove two screws 3 and remove the holder 4 8 Release the lock release lever 5 and slide the Saddle Unit Mounting Plate 6 9 Remove the shoulder screw 7 and the washer 8 and remove the Sad dle Unit Mounting Plate 6 10 Remove the screw 9 and remov...

Page 749: ...lug two connectors 14 13 Remove the screw 15 and remove the In Out Guide Drive Motor Assy 16 14 Remove two C rings 17 15 Remove two bushings 18 and remove the Clutch Gear Assy 19 16 Remove two screws 20 and remove the In Out Guide Drive Motor 21 4511F2C528DA 12 11 11 11 11 4511F2C529DA 13 14 4511F2C530DA 15 16 4511F2C531DA 19 18 17 4511F2C532DA 20 20 21 ...

Page 750: ... 2 simulta neously 2 Check that pins 4 can be inserted through the positioning holes 3 3 holes of the In Out Guide Sensor Assy 3 Use two screws to secure the In Out Guide Drive Motor 4 3 8 Crease Roller 1 Remove the Crease Unit 8 2 Remove four screws 1 and remove the Upper Plate 2 3 Remove two screws 3 and remove the guide plate 4 4511F2C533DA 1 2 3 4 4511F2C534DA 1 2 1 4511F2C535DA 3 4 ...

Page 751: ... direction shown in the left figure 5 Remove three C rings 7 and remove three gears 8 Install the gear so that the mark 9 is aligned to the position shown in the left figure 6 Remove three C rings 10 and remove two bearings 11 7 Remove the bushing 12 4511F2C536DA 5 6 4511F2C537DA Rear Front 4511F2C538DA 7 8 4511F2C539DA 9 4511F2C540DA 10 12 11 ...

Page 752: ... gear 17 to the Lower Guide Plate 18 insert the gear 17 at an angle and use care not to break the tabs 19 Install the Lower Guide Plate as shown on the left Install the gear of Crease Roller 1 so that it is above one gear tooth 10 Remove the screw 20 11 Remove two C rings 21 and remove the Crease Roller A 22 B 23 and C 24 4511F2C541DA 13 14 4511F2C542DA 15 16 4511F2C543DA 18 19 17 4511F2C544DA 20 ...

Page 753: ...e care not to break the tabs 29 Install the Lower Guide Plate as shown on the left 13 Remove the screw 30 14 Remove two C rings 31 and remove the Crease Roller A 32 B 33 and C 34 Precaution for Roller 1 and 2 Reinstal lation Install the rear gear 35 of Crease Roller 2 so that it is above one gear tooth Align the mark 36 of the front gear 4511F2C545DA 25 26 4511F2C547DA 28 29 27 4511F2C548DA 30 34 ...

Page 754: ... direct sunlight ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The Original Glass slit glass or related part is dirty Correct paper is being used for printing The units parts and supplies used for printing developer PC Drum etc are properly replenished and replaced when they reach the end of their use...

Page 755: ...n the standby state including a misfeed malfunction and closure failure condition Procedure 1 Display the Tech Rep Mode screen For details of how to display the Tech Rep Mode screen see the Adjustment Setting of the main unit service manual 2 Touch I O Check 3 Touch Finisher 4 Touch Fwd two times 6 2 I O check list 6 2 1 I O check screen This is only typical screen which may be different from what...

Page 756: ...lock Switch Open Closed Staple Home 1 Saddle Staple Home Position Sensor 1 Blocked Unblocked Self Priming 1 Saddle Self Priming Sensor 1 Blocked Unblocked Staple Empty 1 Saddle Staple Empty Detection Sensor 1 Blocked Unblocked Staple Home 2 Saddle Staple Home Position Sensor 2 Blocked Unblocked Self Priming 2 Saddle Self Priming Sensor 2 Blocked Unblocked Staple Empty 2 Saddle Staple Empty Detecti...

Page 757: ...nction Modes 8 Creasing Unit movement mode Performs the creasing drive once Raises the Layable guide Stops after the predetermined time Lowers the Layable guide The operation is finished 9 Saddle Unit exit open close mode Opens the Saddle Exit after the Saddle Exit is opened and closed Stops after the predetermined time The Saddle Exit closes The Saddle In Out Guide advances Stops after the predet...

Page 758: ...r along the crease 1 3 Fold the output paper and half and measure the width A of the paper Specification 0 1 5 mm 4 If the fold position is slanted as shown on the left make the following adjustment 5 Open the Front Door loosen the adjustment screw 2 and move the Crease Unit to the left to make the adjustment Graduated in 1 mm divisions If the fold position is slanted opposite to the figure of ste...

Page 759: ...ple 5 Select A3 and touch Enter 6 Touch Crease 7 Check the copy of step 1 and make the following adjustment If the fold is offset as shown on the left 8 Fold the copy along the crease and measure width A Specification 0 1 5 mm 9 Touch and set the appropriate numeric value Adjustment range 0 to 10 1 increment 0 5 mm If the fold is offset as shown on the left 10 Fold the copy along the crease and me...

Page 760: ... Crease mode and make a copy Measure the width A of the paper Specification 0 1 5 mm 2 If the staple position is slanted as shown on the left make the following adjustment 3 Release the lock release lever 1 of the Saddle Unit 4 Loosen the adjustment screw 2 and move the lock lever to the left to make the adjustment If the staple position is slanted oppo site to the figure of step 2 move the lock l...

Page 761: ...t A3 and touch Enter 6 Touch Center Staple 7 Check the copy of step 1 and make the following adjustment If the staple position is offset as shown on the left 8 Fold the copy in half at the center and measure width A Specification 0 1 5 mm 9 Touch and set the appropriate numeric value Adjustment range 0 to 10 1 increment 0 5 mm If the staple position is offset as shown on the left 10 Fold the copy ...

Page 762: ...ge misfeed location and paper loca tion are displayed on the Touch Panel of the machine 9 2 Sensor layout Display Misfeed Location Misfeed processing location Action 1 Creasing Section Misfeed Front Door 28 Staple Unit Misfeed Front Door 29 Paper Bundle Exit Misfeed Front Door 30 4511F4E502DA 1 1 Saddle Exit Sensor PC20 SK 2 Transport Sensor PC5 FN 4511F4C501DA 1 2 ...

Page 763: ...Edge Stop at cor rect position to accommodate paper Set as necessary Are actuators found operational as checked for cor rect operation Correct or change the defective actuator Type Description Creasing Section misfeed detection The Entrance Sensor PC4 FN is not blocked even after the set period of time has elapsed after the Entrance Motor M3 FN is energized beginning of backward rotation operation...

Page 764: ...has elapsed after the Staple Motor rotates for ward and then the Staple Motor rotates backward and the Staple Home Position Sensor in the Staple Unit is blocked within the set period of time Relevant Electrical Parts Staple Unit 1 Staple Unit 2 Main Control Board PWB C SK Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Initial check items 2 Drive Coupling Section check 3 ...

Page 765: ...t period of time has elapsed after the Exit Motor M1 FN is energized The Saddle Exit Sensor PC20 SK is not unblocked even after the set period of time has elapsed after the Saddle Exit Sensor PC20 SK is blocked Relevant Electrical Parts Exit Motor M1 FN Saddle Exit Motor M8 SK Storage Tray Detecting Sensor PC8 FN Saddle Exit Sensor PC20 SK Main Control Board PWB C SK Step Action WIRING DIAGRAM Con...

Page 766: ...nblocked even after the set period of time has elapsed after the In Out Guide Motor M13 SK is energized beginning of retracting operation C11A6 Saddle Layable Guide Drive Failure The Layable Guide Home Sensor PC26 SK is not blocked even after the set period of time has elapsed after the Layable Guide Motor M14 SK is energized beginning of return oper ation to predetermined position The Layable Gui...

Page 767: ...onnector for proper connection and correct as necessary 2 Check M9 SK for proper drive cou pling and correct as necessary 3 M9 SK operation check PWB C SK PJ4C SK 6 to 7 SD 502 H 6 4 PC18 SK I O check PWB C SK PJ9C SK 6 ON SD 502 B 3 5 Change PWB C SK Relevant Electrical Parts Saddle Exit Motor M8 SK Main Control Board PWB C SK Step Action WIRING DIAGRAM Control Signal Location Electrical Componen...

Page 768: ...K for proper drive cou pling and correct as necessary 3 M13 SK operation check PWB C SK PJ4C SK 4 to 5 SD 502 H 6 4 PC23 SK I O check PWB C SK PJ10C SK 3 ON SD 502 B 4 5 Change PWB C SK Relevant Electrical Parts Layable Guide Motor M14 SK Layable Guide Home Sensor PC26 SK Main Control Board PWB C SK Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the M14 SK connecto...

Page 769: ...cessary 2 Check Staple Units 1 and 2 for proper drive coupling and correct as necessary 3 Staple Units 1 and 2 operation check 4 Change Staple Units 1 and 2 5 Change PWB C SK Relevant Electrical Parts Crease Motor M10 SK Crease Roller Home Position Sensor PC22 SK Main Control Board PWB C SK Step Action WIRING DIAGRAM Control Signal Location Electrical Component 1 Check the M10 SK connector for pro...

Page 770: ...INC FIELD SERVICE FIELD SERVICE Printed in Japan Printed in Japan DD4040PE1 1050 DD4040PE1 1050 Use of this manual should be strictly supervised to avoid disclosure of confidential information Use of this manual should be strictly supervised to avoid disclosure of confidential information The is available only for North America The is available only for North America ...